Feeding control device for aluminum pipe production

Abstract

The utility model discloses an aluminum pipe production feeding control device which comprises a supporting table, a limiting assembly is arranged on the supporting table, the limiting assembly comprises a binding belt, a binding seat, a mandrel and a driving motor, the binding belt is used for limiting an aluminum pipe, the feeding position of the aluminum pipe can be effectively controlled, accuracy and stability are ensured, and production efficiency is improved. Automatic management and control are realized to improve the production efficiency and the product quality; the lifting platform at the bottom of the binding seat can adjust the height of the binding belt according to the specification and production process of the aluminum pipe, so that the universality and adaptability are enhanced; the annular end cover at the opening end of the operation groove supports and positions the mandrel, stable rotation of the mandrel is guaranteed, and then the movement precision of the binding belt is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of aluminium pipe production, and particularly relates to an aluminium pipe production feeding control device. BACKGROUND

[0002] In the feeding limiting link of aluminium pipe production, hard extrusion is a commonly used fixing method. Hard extrusion can indeed achieve a relatively stable fixing effect and provide certain stability support for aluminium pipes during the production process. However, this method has a significant disadvantage, that is, it will leave obvious marks on the surface of the aluminium pipe. These marks not only affect the appearance quality of the aluminium pipe and reduce the aesthetic degree of the product, but also, for some application scenarios with extremely high requirements for surface quality, such as high-end decoration and precision instrument parts, the aluminium pipe with marks may directly become an unqualified product, greatly affecting the qualification rate and market competitiveness of the product. Moreover, the marks left by hard extrusion may damage the integrity of the surface of the aluminium pipe, thereby affecting its physical properties, for example, the corrosion resistance may be deteriorated, and the service life of the aluminium pipe may be shortened. In addition, the hard extrusion method lacks flexibility and is difficult to accurately adapt to the feeding position control requirements of a single large-diameter aluminium pipe or multiple small-diameter aluminium pipes during the production process, resulting in position deviation of the aluminium pipe and affecting the dimensional accuracy of the product. At the same time, this method cannot flexibly adjust the limiting height according to the characteristics of aluminium pipes of different specifications and various production process requirements, and has poor universality and adaptability. Furthermore, hard extrusion relies mainly on manual operation, has low automation degree, high labor cost, and is prone to production errors caused by human factors. In terms of equipment maintenance, the components involved in hard extrusion are severely worn due to bearing of large pressure and friction force, the installation, disassembly and adjustment process is complicated, maintenance is difficult and costly, and the continuity of production is also affected. SUMMARY

[0003] To solve the problems raised in the background art, the utility model provides the following technical scheme: an aluminium pipe production feeding control device, comprising a support table, a limiting assembly is arranged on the support table, the limiting assembly comprises a binding belt, a binding seat, a mandrel and a driving motor, the binding seat is connected to the bottom of the support table, first and second engagement grooves adapted to the binding belt are respectively formed in the two sides of the support table and the binding seat, an operation groove is formed in the side end of the binding seat, the mandrel is located in the operation groove, the driving motor is connected to the side wall of the binding seat, the driving shaft of the driving motor is in transmission connection with the mandrel, a clamping groove adapted to the binding belt is formed in the mandrel, the end of the binding belt sequentially passes through the first and second engagement grooves and is connected in the clamping groove, the driving motor is connected with a motor driving board, a controller is arranged near the support table, and the driving board is connected with the controller through wires.

[0004] Further, the bottom of the binding seat is connected with a lifting table.

[0005] Further, the opening end of the operation groove is connected with a ring-shaped end cover, and the end of the mandrel is connected in the inner ring opening of the ring-shaped end cover.

[0006] Further, a rotating shaft is arranged in the first engaging groove, and the rotating shaft is in contact with the binding belt.

[0007] Further, the second engaging groove is in an open arrangement.

[0008] Further, a preset groove for placing a sensor is arranged in the support table.

[0009] Further, the binding belt is a textile cloth restraint belt.

[0010] Further, a reinforcing rib is arranged between the support table and the binding seat.

[0011] The beneficial effects of the utility model are as follows: the aluminum pipe is limited by the binding belt, the feeding position can be effectively controlled, the accuracy and stability are ensured, the automation control is realized to improve the production efficiency and product quality; the lifting table at the bottom of the binding seat can adjust the height of the binding belt according to the aluminum pipe specifications and production process, and the universality and adaptability are enhanced; the ring-shaped end cover at the opening end of the operation groove supports and positions the mandrel, ensures the stable rotation, and further improves the movement precision of the binding belt; the rotating shaft in the first engaging groove reduces the friction and wear of the binding belt, prolongs the service life, makes the movement more smooth, and improves the feeding control precision; the second engaging groove in an open arrangement is convenient for the installation, dismounting and adjustment of the binding belt, and improves the maintainability and operation convenience; the preset groove in the support table can install a sensor, real-time monitoring parameters are fed back to the controller, precise control is realized to further improve the production quality and efficiency; the textile cloth restraint belt has good flexibility and can better adhere to the surface of the aluminum pipe; the reinforcing rib between the support table and the binding seat enhances the connection strength and stability, and improves the overall structural rigidity of the device. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a perspective view of the utility model;

[0013] Figure 2 It is a structure schematic view of the utility model without a ring-shaped end cover;

[0014] Figure 3 It is a connection relationship schematic view of the support table and the binding seat in the utility model;

[0015] Figure 4 It is a first use state view of the utility model;

[0016] Figure 5 It is a second use state view of the utility model.

[0017] The meaning of the figure label: 1-stand; 2-positioning belt; 3-positioning seat; 4-spindle; 5-driving motor; 6-first fitting groove; 7-second fitting groove; 8-working groove; 9-clamping groove; 10-lifting platform; 11-annular end cover; 12-rotating shaft; 13-pre-set groove; 14-stiffener; 15-aluminum pipe. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0019] Please refer to Figures 1-5 The utility model provides the following technical scheme: an aluminum pipe production feeding control device, including stand 1, the stand 1 is provided with limiting component, the limiting component includes positioning belt 2, positioning seat 3, spindle 4, driving motor 5, the positioning seat 3 is connected to the bottom of stand 1, the both sides of stand 1, positioning seat 3 are respectively provided with the first fitting groove 6 and the second fitting groove 7 that are adapted with positioning belt 2, the side end of positioning seat 3 is provided with working groove 8, the spindle 4 is located in working groove 8, the driving motor 5 is connected on the side wall of positioning seat 3, the driving shaft of driving motor 5 is transmission connection with spindle 4, the clamping groove 9 that is adapted with positioning belt 2 is set up on spindle 4, the end of positioning belt 2 is sequentially through first fitting groove 6, second fitting groove 7 and is connected in clamping groove 9, the driving motor 5 is connected with motor drive board, the controller is set up near stand 1, and the driving board is connected with the controller through wire.

[0020] Adopt the above structure, utilize positioning belt 2 to limit single large diameter aluminum pipe 15 or multiple small diameter aluminum pipe 15, can effectively control the feeding position of aluminum pipe 15 in the production process, guarantees the accuracy and stability of aluminum pipe 15 feeding. Driving motor 5 drives positioning belt 2 to move through spindle 4, and positioning belt 2 is around spindle 4, can flexibly adjust the position and tension degree of positioning belt 2 according to production demand. The controller controls driving motor 5 through motor drive board, realizes the automatic control of aluminum pipe 15 feeding, improves production efficiency and product quality.

[0021] In the embodiment, the bottom of the positioning seat 3 is connected with the lifting platform 10.

[0022] With the above structure, the lifting platform 10 can flexibly adjust the height of the clamping seat 3 and the clamping belt 2 according to the production requirements of aluminum pipes 15 of different specifications or different production process requirements, thereby enhancing the versatility and adaptability of the device and enabling the device to better meet diversified production scenarios.

[0023] In this embodiment, the opening end of the work groove 8 is connected with an annular end cover 11, and the end of the mandrel 4 is connected in the inner ring opening of the annular end cover 11.

[0024] In the above structure, the opening end of the work groove 8 is connected with the annular end cover 11, and the end of the mandrel 4 is connected in the inner ring opening of the annular end cover 11, which can support and position the mandrel 4, ensure the stability of the mandrel 4 during rotation, reduce the shaking and deviation of the mandrel 4, and further improve the smoothness and accuracy of the movement of the clamping belt 2, thereby facilitating more accurate control of the feeding of the aluminum pipe 15.

[0025] In this embodiment, a rotating shaft 12 is arranged in the first matching groove 6, and the rotating shaft 12 is in contact with the clamping belt 2.

[0026] In the above structure, the rotating shaft 12 in contact with the clamping belt 2 is arranged in the first matching groove 6, which can reduce the friction between the clamping belt 2 and the first matching groove 6 during movement, reduce the wear of the clamping belt 2, and prolong the service life of the clamping belt 2. At the same time, the movement of the clamping belt 2 is smoother, which helps to improve the accuracy of the feeding control of the aluminum pipe 15.

[0027] In this embodiment, the second matching groove 7 is open.

[0028] In the above structure, the second matching groove 7 is open, which facilitates the installation, disassembly and adjustment of the clamping belt 2, facilitates the daily maintenance and replacement of the clamping belt 2, improves the maintainability and operation convenience of the device, and reduces the time and cost of equipment maintenance.

[0029] In this embodiment, a preset groove 13 for placing a sensor is arranged in the support table 1.

[0030] In the above structure, the preset groove 13 for placing a sensor is arranged in the support table 1, and various sensors such as position sensors and pressure sensors can be installed. The sensor can monitor the feeding position and pressure of the aluminum pipe 15 in real time, and feed the data to the controller, so that the controller can adjust the operation of the driving motor 5 in a timely manner according to the actual situation, realize accurate control of the feeding of the aluminum pipe 15, and further improve the production quality and efficiency.

[0031] In this embodiment, the clamping belt 2 is a textile cloth restraint belt.

[0032] With the above structure, the textile cloth restraint belt is used as the binding belt 2, which has good flexibility, and can better fit the surface of the aluminum pipe 15 when limiting the aluminum pipe 15.

[0033] In the embodiment, the reinforcing rib 14 is arranged between the support platform 1 and the binding seat 3.

[0034] With the above structure, the connection strength and stability between the support platform 1 and the binding seat 3 can be enhanced, and the structural rigidity of the whole device can be improved.

[0035] Working principle: Before work, the operator sets the initial position, tension degree and aluminum pipe 15 feeding speed of the binding belt 2 and other parameters through the controller according to the specifications of the aluminum pipe 15 and the production process requirements, and adjusts the height of the binding belt 2 using the lifting platform 10 to adapt to different aluminum pipes 15. During production, the aluminum pipe 15 is placed on the support platform 1, and the binding belt 2 surrounds the aluminum pipe 15 to limit it. The controller sends instructions to the driving motor 5 through the motor driving board, and the driving motor 5 starts to drive the shaft to rotate the mandrel 4. Since the end of the binding belt 2 is connected in the clamping groove 9 of the mandrel 4, the rotation of the mandrel 4 drives the movement of the binding belt 2, and in turn pushes the aluminum pipe 15 to feed at a preset speed and direction. During production, the controller can adjust the speed and direction of the driving motor 5 through the motor driving board according to the actual situation, so as to change the speed and direction of the binding belt 2, and realize flexible adjustment of the position and tension degree of the binding belt 2. The annular end cover 11 at the opening end of the working groove 8 supports and positions the mandrel 4, ensuring stable rotation of the mandrel 4. The reinforcing rib 14 between the support platform 1 and the binding seat 3 enhances the connection between the two, improving the stability of the overall structure of the device. The rotating shaft 12 in the first matching groove 6 plays an auxiliary role when the binding belt 2 moves. The second matching groove 7 with an opening facilitates the operation of the binding belt 2. The sensor in the preset groove 13 of the support platform 1 monitors the position, pressure and other parameters of the aluminum pipe 15 in real time, and feeds back the data to the controller. The controller adjusts the driving motor 5 according to the feedback information. The textile cloth restraint belt is used as the binding belt 2 to participate in the operation process of the whole device.

[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A feeding control device for aluminum tube production, comprising a support platform, characterized in that: A limiting component is provided on the support platform. The limiting component includes a positioning belt, a positioning seat, a mandrel, and a drive motor. The positioning seat is connected to the bottom of the support platform. A first fitting groove and a second fitting groove adapted to the positioning belt are respectively opened on both sides of the support platform and the positioning seat. A working groove is opened on the side end of the positioning seat. The mandrel is located in the working groove. The drive motor is connected to the side wall of the positioning seat. The drive shaft of the drive motor is connected to the mandrel. A slot adapted to the positioning belt is opened on the mandrel. The end of the positioning belt passes through the first fitting groove and the second fitting groove in sequence and is connected to the slot. The drive motor is connected to a motor drive plate. A controller is provided near the support platform. The drive plate is connected to the controller through a wire.

2. The aluminum tube production feed control device according to claim 1, characterized in that: The bottom of the beam seat is connected to a lifting platform.

3. The aluminum tube production feed control device according to claim 1, characterized in that: The opening end of the working groove is connected to an annular end cap, and the end of the mandrel is connected to the inner ring of the annular end cap.

4. The aluminum tube production feed control device according to claim 1, characterized in that: A rotating shaft is provided in the first fitting groove, and the rotating shaft is in contact with the beam positioning belt.

5. The aluminum tube production feed control device according to claim 1, characterized in that: The second mating groove is open.

6. The aluminum tube production feed control device according to claim 1, characterized in that: The support platform has a pre-set slot for placing the sensor.

7. The aluminum tube production feed control device according to claim 1, characterized in that: The binding band is a textile restraint band.

8. The aluminum tube production feed control device according to claim 1, characterized in that: A reinforcing rib is provided between the support platform and the seat.

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