Automatic insert taking and placing equipment
By integrating equipment and components such as injection molding machines, automated workpiece handling is achieved, solving the problem of low automation in existing equipment, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422760582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing automatic insert picking and placing equipment has a low degree of automation, requiring multiple manual interventions by operators, which affects production efficiency and costs.
The system employs an injection molding machine, flexible truss, grippers, support legs, placement plate, conveyor belt, flexible vibration device, camera, multi-axis robot, placement platform, fixing plate, connecting plate, rotary cylinder, pushing assembly, and clamping cylinder. The workpiece orientation is controlled by the flexible vibration device and camera. The multi-axis robot picks up and places the workpiece, clamps it with the clamping cylinder, and adjusts its position with the rotary cylinder. The system, together with the flexible truss and grippers, enables automatic injection molding and pick-up/placement.
It has achieved an increased level of automation, reduced human intervention, lowered production costs, increased production efficiency, and avoided human error affecting production speed.
Smart Images

Figure CN223701480U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of automatic equipment, and particularly relates to an automatic taking and placing insert device. BACKGROUND
[0002] Insert injection molding refers to a process of putting nuts or iron sheets into a mold for injection molding, and the insert injection molding is widely applied to the automobile, medical, electronic and connector industries, and with the development of science and technology, the functions and performance of such devices will be further improved.
[0003] The existing automatic taking and placing insert device often needs manual intervention by an operator multiple times in the use process, thereby increasing the production cost, and the manual intervention will affect the production speed when an error occurs, and the production efficiency of the automatic taking and placing insert device is reduced.
[0004] Therefore, the application provides an automatic taking and placing insert device to solve the above problems. CONTENT OF THE INVENTION
[0005] The application aims to solve the problem of low automation in the prior art, and provides an automatic taking and placing insert device.
[0006] In order to achieve the above object, the application adopts the following technical scheme:
[0007] The automatic taking and placing insert device comprises an injection molding machine, the upper surface of the injection molding machine is fixedly connected with a flexible truss, the left side surface of the flexible truss is fixedly connected with a clamping jaw, the front surface of the injection molding machine is respectively provided with a supporting leg and a placing plate, the upper surface of the supporting leg is fixedly connected with the bottom surface of the placing plate, the inside of the supporting leg is provided with a conveying belt, the upper surface of the placing plate is fixedly connected with a flexible vibration device, the upper part of the flexible vibration device is provided with a camera, the upper surface of the placing plate is respectively fixedly connected with a multi-axis robot and a placing table, the upper surface of the placing table is fixedly connected with two fixed plates, the inside of the two fixed plates is jointly rotatably connected with a connecting plate, the front surface of the connecting plate is fixedly connected with a rotary air cylinder, the upper surface of the placing table is fixedly connected with a pushing assembly, and the upper surface of the connecting plate is fixedly connected with a clamping air cylinder.
[0008] Preferably, the bottom surface of the conveying belt is fixedly connected with two groups of supporting rods, and the outer surfaces of the supporting rods in each group are fixedly connected with stabilizing blocks.
[0009] Preferably, the upper surface of the conveying belt is fixedly connected with two reinforcing rods, and the upper surfaces of the reinforcing rods are fixedly connected with the bottom surface of the placing plate.
[0010] Preferably, the inner wall of the camera is fixedly connected with two guide rods, and the bottom ends of the guide rods are fixedly connected with the upper surface of the placing plate.
[0011] Preferably, the outer surface of the placing table is fixedly connected with two groups of firm rings, and the bottom end of each group of the firm rings is fixedly connected with the upper surface of the placing plate.
[0012] Preferably, the inner wall of the connecting plate is sleeved with an auxiliary bearing, and the auxiliary bearing is inlaid in the interior of one of the fixed plates.
[0013] Preferably, the upper surface of the placing plate is fixedly connected with a control box, and the control box is electrically connected with the injection molding machine, the flexible truss, the conveying belt, the flexible vibration device, the camera, the multi-axis robot, the pushing assembly and the clamping cylinder through wires.
[0014] To sum up, the technical effects and advantages of the present application are as follows:
[0015] By being provided with the injection molding machine, the flexible truss, the clamping jaw, the supporting leg, the placing plate, the conveying belt, the flexible vibration device, the camera, the multi-axis robot, the placing table, the fixed plate, the connecting plate, the rotating cylinder, the pushing assembly and the clamping cylinder, the direction of the workpiece is controlled by the flexible vibration device and the camera, the workpiece is taken into the connecting plate by the multi-axis robot, the workpiece is held by the pushing cylinder, the workpiece is clamped by the clamping cylinder, the position of the workpiece is adjusted by the rotating cylinder, the workpiece is clamped by the flexible truss and the clamping jaw, the workpiece is placed in the mold of the injection molding machine, the workpiece after injection molding is transmitted to the conveying belt by the flexible truss, and the finished workpiece is conveyed by the conveying belt, so that the problem that the automatic taking and placing of the embedded part device needs to be manually intervened by the operator multiple times in the use process is solved, the production cost is effectively reduced, the production speed is avoided to be affected by the manual intervention error, and the production efficiency of the automatic taking and placing of the embedded part device is increased. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic view of the injection molding machine of the present application;
[0017] Figure 2 It is a three-dimensional structural schematic view of the placing plate of the present application;
[0018] Figure 3 It is a three-dimensional structural schematic view of the flexible vibration device of the present application;
[0019] Figure 4 It is a three-dimensional structural schematic view of the fixed plate of the present application.
[0020] In the figure: 1, injection molding machine; 2, flexible truss; 3, clamping jaw; 4, support leg; 5, placing plate; 6, conveying belt; 7, flexible damping device; 8, camera; 9, multi-axis robot; 10, placing table; 11, fixed plate; 12, connecting plate; 13, rotary cylinder; 14, pushing assembly; 15, clamping cylinder; 16, support rod; 17, stabilizing block; 18, reinforcing rod; 19, guide rod; 20, secure ring; 21, auxiliary bearing; 23, control box. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0022] Referring to Figures 1-4 An automatic taking and placing insert device, comprising an injection molding machine 1, the upper surface of the injection molding machine 1 is fixedly connected with a flexible truss 2, the left side surface of the flexible truss 2 is fixedly connected with a clamping jaw 3, the front surface of the injection molding machine 1 is provided with a support leg 4 and a placing plate 5 respectively, the upper surface of the support leg 4 is fixedly connected with the bottom surface of the placing plate 5, the inside of the support leg 4 is provided with a conveying belt 6, the bottom surface of the conveying belt 6 is fixedly connected with two groups of support rods 16, the outer surface of each group of support rods 16 is fixedly connected with a stabilizing block 17, through the cooperation of the support rods 16 and the stabilizing blocks 17, a firm stress position can be provided for the conveying belt 6, the stability of the conveying belt 6 during work is increased, and meanwhile the stabilizing blocks 17 can increase the contact area of the support rods 16 with the ground.
[0023] The upper surface of the placing plate 5 is fixedly connected with a flexible damping device 7, the upper surface of the conveying belt 6 is fixedly connected with two reinforcing rods 18, the upper surface of each reinforcing rod 18 is fixedly connected with the bottom surface of the placing plate 5, the reinforcing rods 18 can increase the support position of the placing plate 5, improve the firmness of the placing plate 5 during use, avoid the possibility of fracture or falling caused by excessive pressure, and improve the firmness of the placing plate 5.
[0024] A camera 8 is arranged above the flexible damping device 7, the inner wall of the camera 8 is fixedly connected with two guide rods 19, the bottom end of each guide rod 19 is fixedly connected with the upper surface of the placing plate 5, the guide rods 19 can provide a good stress point for the camera 8, increase the stability of the camera 8 during use, prevent the camera 8 from shaking, and further improve the stability of the device during use.
[0025] The upper surface of the placing plate 5 is fixedly connected with a multi-axis robot 9 and a placing table 10, respectively, the outer surface of the placing table 10 is fixedly connected with two groups of firm rings 20, the bottom end of each group of firm rings 20 is fixedly connected with the upper surface of the placing plate 5, the firm rings 20 can increase the fixed connection area of the placing table 10 and the placing plate 5, improve the firm connection of both, prevent the connection from being broken after long-time use, and increase the durability of the device.
[0026] The upper surface of the placing table 10 is fixedly connected with two fixed plates 11, the inside of the two fixed plates 11 is jointly rotatably connected with a connecting plate 12, the inner wall of the connecting plate 12 is sleeved with an auxiliary bearing 21, the auxiliary bearing 21 is embedded in the inside of one of the fixed plates 11, the auxiliary bearing 21 can effectively reduce the friction generated by the connecting plate 12 when rotating, make the connecting plate 12 more sensitive when rotating, also can reduce the abrasion speed of the connecting plate 12, increase the durability of the connecting plate 12.
[0027] The front surface of the connecting plate 12 is fixedly connected with a rotary air cylinder 13, the upper surface of the placing table 10 is fixedly connected with a pushing assembly 14, the upper surface of the connecting plate 12 is fixedly connected with a clamping air cylinder 15, the upper surface of the placing plate 5 is fixedly connected with a control box 23, the control box 23 is electrically connected with the injection molding machine 1, the flexible truss 2, the conveying belt 6, the flexible vibration device 7, the camera 8, the multi-axis robot 9, the pushing assembly 14 and the clamping air cylinder 15 through wires respectively, can control a variety of electrical equipment through the control box 23, increase the convenience ability when running the device, improve the convenience when using the device.
[0028] The working principle of the utility model is: in use, first, the injection molding machine 1, flexible truss 2, clamp jaw 3, conveying belt 6, flexible vibration device 7, camera 8, multi-axis robot 9, rotary cylinder 13, pushing assembly 14 and clamping cylinder 15 are connected to the power supply, when needing to automatically injection mold and take and place the workpiece, first, place the workpiece in the flexible vibration device 7, make the workpiece all be in the same direction through the vibration generated by the flexible vibration device 7, then start the multi-axis robot 9, rely on the multi-axis robot 9 to take one workpiece in the flexible vibration device 7 to the recess in the connecting plate 12, and start the pushing assembly 14, the pushing assembly 14 is composed of a cylinder and a pushing plate, and then hold the workpiece, and further clamp and fix the workpiece through the clamping cylinder 15, and then adjust the angle of the workpiece through the rotary cylinder 13, and then clamp the workpiece in the connecting plate 12 through the flexible truss 2 and the clamp jaw 3, and place the workpiece in the mold of the injection molding machine 1 to injection mold, and rely on the flexible truss 2 and the clamp jaw 3 to take out the workpiece after injection molding and take to above the conveying belt 6, and then convey the finished workpiece through the conveying belt 6, in the use process, the control box 23 can remotely control multiple electrical equipment through wires, and then improve the convenience in use, realize the automatic injection molding and taking and placing, effectively reduce the use of personnel, and improve the efficiency during injection molding.
[0029] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0030] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0031] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. An automatic pick-and-place insert apparatus comprising an injection molding machine (1), characterized in that: The upper surface of the injection molding machine (1) is fixedly connected with a flexible truss (2), the left side of the flexible truss (2) is fixedly connected with a clamping jaw (3), the front of the injection molding machine (1) is provided with a supporting leg (4) and a placing plate (5) respectively, the upper surface of the supporting leg (4) is fixedly connected with the bottom surface of the placing plate (5), the inside of the supporting leg (4) is provided with a conveyor belt (6), the upper surface of the placing plate (5) is fixedly connected with a soft vibration device (7), the upper side of the soft vibration device (7) is provided with a camera (8), the upper surface of the placing plate (5) is fixedly connected with a multi-axis robot (9) and a placing table (10) respectively, the upper surface of the placing table (10) is fixedly connected with two fixed plates (11), the inside of the two fixed plates (11) is rotatably connected with a connecting plate (12), the front of the connecting plate (12) is fixedly connected with a rotary air cylinder (13), the upper surface of the placing table (10) is fixedly connected with a pushing assembly (14), the upper surface of the connecting plate (12) is fixedly connected with a clamping air cylinder (15).
2. The automatic pick-and-place insert apparatus according to claim 1, wherein: The bottom surface of the conveyor belt (6) is fixedly connected with two groups of supporting rods (16), the outer surface of each group of supporting rods (16) is fixedly connected with a stabilizing block (17).
3. The automatic pick-and-place insert apparatus of claim 1, wherein: The upper surface of the conveyor belt (6) is fixedly connected with two reinforcing rods (18), the upper surface of each reinforcing rod (18) is fixedly connected with the bottom surface of the placing plate (5).
4. The automatic pick-and-place insert apparatus of claim 1, wherein: The inner wall of the camera (8) is fixedly connected with two guide rods (19), the bottom end of each guide rod (19) is fixedly connected with the upper surface of the placing plate (5).
5. The automatic pick-and-place insert apparatus of claim 1, wherein: The outer surface of the placing table (10) is fixedly connected with two groups of firm rings (20), the bottom end of each group of firm rings (20) is fixedly connected with the upper surface of the placing plate (5).
6. The automatic pick-and-place insert apparatus of claim 1, wherein: The inner wall of the connecting plate (12) is sleeved with an auxiliary bearing (21), the auxiliary bearing (21) is inlaid in the inside of one of the fixed plates (11).
7. The automatic pick-and-place insert apparatus of claim 1, wherein: The upper surface of the placing plate (5) is fixedly connected with a control box (23), the control box (23) is electrically connected with the injection molding machine (1), the flexible truss (2), the conveyor belt (6), the soft vibration device (7), the camera (8), the multi-axis robot (9), the pushing assembly (14) and the clamping air cylinder (15) through wires respectively.