Extrusion device with water cooling function for waterproof roll production

The water-cooled extrusion device solved the problem of uneven adhesive application in composite waterproof membranes, achieving uniform adhesive application and high-quality production of waterproof membranes.

CN223701755UActive Publication Date: 2025-12-23CHONGQING HAIHUI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520057281.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-23
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing equipment can only produce single hydrophobic barrier membrane rolls. When applying adhesive to composite waterproof membrane rolls, uneven application of adhesive can lead to air bubbles, affecting the quality of the waterproof membrane rolls.

Method used

An extrusion device with water cooling function is used. Through the cooperation of extrusion rollers, coating rollers and other structures, the release film and waterproof cloth are unfolded, coated and extruded. Combined with the adjustment mechanism, the amount of glue is adjusted to avoid glue accumulation and air bubbles.

Benefits of technology

This method achieves uniform application of the adhesive, avoids air bubbles inside the waterproof membrane, and improves the production quality and bonding effect of the waterproof membrane.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waterproof roll production, in particular to an extrusion device with a water cooling function for waterproof roll production, which comprises a shell and two feed rollers, the two feed rollers are respectively and rotatably connected to the inner side wall of the shell, two ends of the shell are respectively provided with a sealing door, an adjusting mechanism is arranged in the shell, and the adjusting mechanism is connected with the feed rollers through the sealing doors. The adjusting mechanism comprises a hollow rod, a smearing roller, a temporary storage barrel, an adjusting rod and a baffle, and a supporting plate is fixedly connected to the inner side wall of the shell. Through cooperation of the extrusion roller, the smearing roller and other structures, whole-course tightening is conducted when an isolating membrane and waterproof cloth are unfolded, glued and extruded, wrinkles are prevented from being generated on the surfaces of the isolating membrane and the waterproof cloth, and the waterproof cloth is not prone to falling off. And meanwhile, point-shaped spraying is changed into sheet-shaped spraying, spraying is quite uniform, the phenomenon that protrusions are generated in the waterproof cloth due to accumulation in partial areas is avoided, and the quality of the produced waterproof roll is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to waterproof roll production technical field especially relates to an extrusion device with water cooling function for waterproof roll production. BACKGROUND

[0002] Waterproof roll material is mainly used for building walls, roofs, tunnels, highways, landfills and the like, and can resist external rainwater and groundwater seepage. It is a flexible building material product that can be rolled into a roll. It is a leak-proof connection between the engineering foundation and the building, and is the first barrier of the entire engineering waterproofing. It plays a crucial role in the entire project. There are many types of waterproofing rolls. In order to make the waterproof roll have multiple properties, the waterproof roll is composed of multiple fabrics. The commonly used self-adhesive waterproof roll is formed by extruding the waterproof roll after the outer hydrophobic isolation film and the waterproof layer roll are glued together.

[0003] The patent number CN213137737U discloses a waterproof roll production equipment. The water cooling equipment increases the speed of forming the waterproof roll. The cutter cuts a hydrophobic groove on the surface, saving production procedures and speeding up production efficiency.

[0004] The above-mentioned device can only produce single hydrophobic isolation layer roll. However, when processing the composite waterproof roll, the two layers of the roll are glued and combined. Due to the point spraying of glue, the glue is not evenly applied, and the amount of glue is too much or too little. Too much and uneven glue can easily cause bubbles inside the roll. Too little glue can reduce the bonding effect, thereby affecting the quality of the waterproof roll. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the following shortcomings in the prior art. The above-mentioned device can only produce single hydrophobic isolation layer roll. However, when processing the composite waterproof roll, the two layers of the roll are glued and combined. Due to the point spraying of glue, the glue is not evenly applied, and the amount of glue is too much or too little. Too much and uneven glue can easily cause bubbles inside the roll. Too little glue can reduce the bonding effect, thereby affecting the quality of the waterproof roll. A kind of extrusion device with water cooling function for waterproof roll production is proposed.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] An extrusion device with water cooling function for waterproof roll production, comprising a housing and a feeding roller, two feeding rollers are respectively rotatably connected to the inner side wall of the housing, and the housing is provided with a sealing door at both ends;

[0008] The shell is internally provided with an adjusting mechanism, the adjusting mechanism comprises a hollow rod, an application roller, a temporary storage cylinder, an adjusting rod, a baffle, a support plate is fixedly connected to the inner side wall of the shell, two hollow rods are rotationally connected between the support plate and the shell respectively, two application rollers are fixedly connected to the outer surfaces of the hollow rods respectively, a plurality of discharge holes are formed in the outer surface of the hollow rod located in the application roller, the temporary storage cylinder is fixedly connected to one end of the support plate away from the hollow rod, one of the hollow rods is rotationally connected with the temporary storage cylinder, the adjusting rod is screwedly connected to the support plate, and the baffle is fixedly connected to one end of the adjusting rod close to the hollow rod.

[0009] Preferably, the adjusting mechanism further comprises an adjusting cylinder, a piston plate, a push rod and a push plate, the adjusting cylinder is fixedly connected to one end of the support plate away from the hollow rod, the piston plate is slidably connected to the inner side wall of the adjusting cylinder, the push rod is fixedly connected to the side wall of the piston plate, the push plate is fixedly connected to one end of the push rod away from the piston plate, the push rod is slidably connected with one of the side walls of the adjusting cylinder, and the push plate is slidably connected with the baffle.

[0010] Preferably, the outer surface of one of the hollow rods close to the temporary storage cylinder is provided with reciprocating filigree, the hollow rod is screwedly connected with a pressing plate, the pressing plate is slidably connected with the push plate, a motor is fixedly connected to the inner side wall of the shell, and the output end of the motor is fixedly connected with one of the hollow rods away from the temporary storage cylinder.

[0011] Preferably, two pressing rollers are rotationally connected to the inner side wall of the shell, gears are fixedly connected to the outer surfaces of the two pressing rollers respectively, the two gears are meshedly connected, and a belt is sleeved between the two pressing rollers and the hollow rod respectively.

[0012] Preferably, an air bag is fixedly connected to one end of the support plate close to the hollow rod, an air outlet pipe is fixedly and communicatively connected between the air bag and the shell, an air inlet pipe is fixedly and communicatively connected to the air bag, a liquid storage cylinder is fixedly connected to the bottom wall of the shell, a liquid inlet pipe is fixedly and communicatively connected between the adjusting cylinder and the liquid storage cylinder, a liquid outlet pipe is fixedly and communicatively connected between the adjusting cylinder and the temporary storage cylinder, and one-way valves are arranged in the air outlet pipe, the air inlet pipe, the liquid inlet pipe and the liquid outlet pipe.

[0013] Preferably, a return spring is fixedly connected between the push plate and the support plate.

[0014] Compared with the prior art, the adjusting mechanism has the advantages that:

[0015] 1. Through the cooperation of structures such as extrusion rollers and coating rollers, the release film and waterproof cloth are kept taut throughout the process of unfolding, applying glue and extruding, so as to avoid wrinkles on the surface. At the same time, the dot spraying is changed to sheet spraying, and the spraying is very uniform. It will not accumulate in some areas and cause bulges inside the waterproof cloth, thus ensuring the quality of the produced waterproof rolls.

[0016] 2. The hollow rod drives the extrusion plate to move, which in turn drives the adjusting cylinder to draw glue into the hollow rod. The glue then seeps into the coating roller through the hollow rod. The amount of glue sprayed can be adjusted by changing the distance between the baffle and the push plate. The adjustment is very simple and quick. The amount of glue can be quickly adjusted according to different raw materials, thereby improving the quality of the waterproof rolls produced.

[0017] 3. By continuously squeezing the airbag through the extrusion plate, the air pressure inside the shell is reduced, dust inside the shell is reduced, and the gas in the glue is quickly released, preventing dust from falling into the glue. This also prevents air bubbles from forming inside the separator and waterproof fabric when they are squeezed on the extrusion roller, thus improving the quality of waterproof roll production. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the feeding roller structure of an extrusion device for producing waterproof rolls with water cooling function proposed in this utility model.

[0019] Figure 2 This is a schematic diagram of the coating roller structure of an extrusion device for producing waterproof rolls with water cooling function proposed in this utility model.

[0020] Figure 3 This is a schematic diagram of the belt structure of an extrusion device for producing waterproof rolls with water cooling function proposed in this utility model.

[0021] Figure 4 for Figure 3 A magnified view of part A in the image.

[0022] In the diagram: 1. Housing, 2. Feeding roller, 3. Support plate, 4. Hollow rod, 5. Coating roller, 6. Temporary storage cylinder, 7. Adjusting rod, 8. Baffle, 9. Adjusting cylinder, 10. Piston plate, 11. Push rod, 12. Push plate, 13. Extrusion plate, 14. Motor, 15. Extrusion roller, 16. Gear, 17. Belt, 18. Airbag, 19. Air outlet pipe, 20. Air inlet pipe, 21. Liquid storage cylinder, 22. Liquid inlet pipe, 23. Liquid outlet pipe, 24. Return spring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the utility model, are only for the convenience of clear description, and are not used to limit the scope of the utility model, and the change or adjustment of the relative relationship is also considered as the scope of the utility model without substantial change of the technical content.

[0025] Referring to Figures 1-4 The utility model discloses an extrusion device for waterproof roll production with water cooling function, including casing 1 and feeding roller 2, two feeding roller 2 are respectively connected on the inside wall of casing 1, and the two feeding roller 2 are respectively wound with the isolation film processed by water cooling equipment and waterproof cloth material with various properties, and the both ends of casing 1 are respectively provided with sealing doors, and material can be added or taken out by opening the sealing door.

[0026] The inside of casing 1 is provided with adjusting mechanism, adjusting mechanism includes hollow rod 4, smearing roller 5, temporary storage cylinder 6, adjusting rod 7, baffle 8, and the inside wall of casing 1 is fixedly connected with support plate 3, two hollow rods 4 are respectively rotationally connected between support plate 3 and casing 1, two smearing rollers 5 are respectively fixedly connected on the outer surface of hollow rod 4, a plurality of discharge holes are formed on the outer surface of hollow rod 4 in smearing roller 5, glue can seep into smearing roller 5 from the discharge hole on hollow rod 4, the discharge hole is small, and the rotating speed of hollow rod 4 is not fast, so the centrifugal force will not overflow the glue, but only slowly seep out, smearing roller 5 can uniformly smear the glue on the cloth, temporary storage cylinder 6 is fixedly connected at the end of support plate 3 away from hollow rod 4, one of hollow rods 4 is rotationally connected with temporary storage cylinder 6, adjusting rod 7 is screwedly connected on support plate 3, and baffle 8 is fixedly connected at the end of adjusting rod 7 close to hollow rod 4.

[0027] Adjusting mechanism further includes adjusting cylinder 9, piston plate 10, push rod 11 and push plate 12, adjusting cylinder 9 is fixedly connected at the end of support plate 3 away from hollow rod 4, piston plate 10 is sealingly and slidably connected on the inside wall of adjusting cylinder 9, push rod 11 is fixedly connected on the side wall of piston plate 10, push plate 12 is fixedly connected at the end of push rod 11 away from piston plate 10, push rod 11 is slidably connected with one side wall of adjusting cylinder 9, and push rod 11 and adjusting cylinder 9 are not sealed, push plate 12 is slidably connected with baffle 8, and reset spring 24 is fixedly connected between push plate 12 and support plate 3.

[0028] The outer surface of one of hollow rods 4 close to temporary storage cylinder 6 is provided with reciprocating filigree, hollow rod 4 is screwedly connected with extrusion plate 13, extrusion plate 13 is slidably connected with push plate 12, motor 14 is fixedly connected on the inside wall of casing 1, and the output end of motor 14 is fixedly connected with one of hollow rods 4 away from temporary storage cylinder 6.

[0029] The inner side wall of the shell 1 is rotationally connected with two extrusion rollers 15, the outer surfaces of the two extrusion rollers 15 are fixedly connected with gears 16 respectively, the two gears 16 are meshingly connected, and the two extrusion rollers 15 are sleeved with belts 17 between the extrusion rollers 15 and the hollow rods 4 respectively, and the two belts 17 are arranged in a staggered mode because one of the extrusion rollers 15 located at the upper side and one of the hollow rods 4 located at the lower side are consistent in rotation direction.

[0030] The support plate 3 is fixedly connected with an air bag 18 at one end close to the hollow rod 4, the air bag 18 is fixedly communicated with an air outlet pipe 19 between the air bag 18 and the shell 1, the air bag 18 is fixedly communicated with an air inlet pipe 20, the bottom wall of the shell 1 is fixedly connected with a liquid storage cylinder 21, the liquid storage cylinder 21 stores glue, the adjusting cylinder 9 is fixedly communicated with a liquid inlet pipe 22 between the adjusting cylinder 9 and the liquid storage cylinder 21, and the adjusting cylinder 9 is fixedly communicated with a liquid outlet pipe 23 between the adjusting cylinder 9 and the temporary storage cylinder 6; unidirectional valves are arranged in the air outlet pipe 19, the air inlet pipe 20, the liquid inlet pipe 22 and the liquid outlet pipe 23; the flow direction of the unidirectional valve in the air outlet pipe 19 is from the air bag 18 to the outside; the flow direction of the unidirectional valve in the air inlet pipe 20 is from the shell 1 to the air bag 18; the flow direction of the unidirectional valve in the liquid inlet pipe 22 is from the liquid storage cylinder 21 to the adjusting cylinder 9; and the flow direction of the unidirectional valve in the liquid outlet pipe 23 is from the adjusting cylinder 9 to the temporary storage cylinder 6.

[0031] In the utility model, when in use, firstly, the raw materials on the two feeding rollers 2 wrapped with the isolation film and the waterproof cloth are respectively passed through the smearing roller 5 and are taut, and then are passed through the extrusion roller 15 and are fed to the external winding roller, the motor 14 and the winding roller are started, the motor 14 rotates to drive the hollow rod 4 located at the upper side to rotate, the hollow rod 4 drives one of the extrusion rollers 15 to rotate through the belt 17, one of the extrusion rollers 15 drives the other extrusion roller 15 and the hollow rod 4 to rotate through the gear 16 and the belt 17, and the hollow rod 4 drives the smearing roller 5 to rotate, so that the smearing roller 5 and the extrusion roller 15 are taut in the whole process of unwinding, glue coating and extruding the isolation film and the waterproof cloth, wrinkles on the surface of the isolation film and the waterproof cloth are avoided, and the quality of the waterproof roll produced is ensured.

[0032] Under the reciprocating wire pattern arranged on the hollow rod 4, the extrusion plate 13 continuously moves horizontally and reciprocally on the hollow rod 4, when the extrusion plate 13 is close to the push plate 12, the push plate 12 is extruded and the compression return spring 24 is compressed, the push plate 12 drives the piston plate 10 to move through the push rod 11, the adjusting cylinder 9 is under positive pressure, the liquid inlet pipe 22 is closed under the action of the pressure, the liquid outlet pipe 23 is opened, the glue in the adjusting cylinder 9 enters the temporary storage cylinder 6 through the liquid outlet pipe 23, the pressure in the temporary storage cylinder 6 is increased, the glue in the temporary storage cylinder 6 enters the hollow rod 4, and the glue is evenly fed into the smearing roller 5 through the discharge hole in the hollow rod 4, the smearing roller 5 evenly coats the glue on the waterproof cloth, the smearing effect is good, and the glue does not accumulate in some areas to cause the waterproof cloth to have protrusions inside.

[0033] When the extrusion plate 13 is separated from the push plate 12, under the elastic force of the reset spring 24, the push plate 12 drives the piston plate 10 to reset through the push rod 11, the adjusting cylinder 9 is under negative pressure, under the action of pressure, the one-way valve in the liquid inlet pipe 22 is opened, the one-way valve in the liquid outlet pipe 23 is closed, the glue in the liquid storage cylinder 21 enters the adjusting cylinder 9 along the liquid inlet pipe 22, and the adhesive state of the two raw materials is observed; when glue overflows, that is, the glue is too much, the baffle 8 is only rotated to drive the adjusting rod 7 to move the baffle 8 to the direction of the adjusting cylinder 9, the baffle 8 drives the push plate 12 and the piston plate 10 to move to the direction of the adjusting cylinder 9, so that the one-way reciprocating motion of the extrusion plate 13 is changed, and the amount of glue drawn into the adjusting cylinder 9 is changed; otherwise, when the glue is insufficient, the baffle 8 is rotated in the opposite direction, so that the amount of glue drawn into the adjusting cylinder 9 by the one-way reciprocating motion of the extrusion plate 13 is increased; the adjustment is simple and fast, the amount of glue can be quickly adjusted according to different raw materials, and the quality of the waterproof roll produced is improved.

[0034] When the extrusion plate 13 is close to the adjusting cylinder 9, the extrusion plate 13 extrudes the air bag 18, the air bag 18 is under positive pressure, under the action of pressure, the one-way valve in the air inlet pipe 20 is closed, the one-way valve in the air outlet pipe 19 is opened, and the gas in the air bag 18 is discharged to the outside of the shell 1 along the air outlet pipe 19; when the extrusion plate 13 is away from the adjusting cylinder 9, the air bag 18 resets under its own elasticity, the air bag 18 is under negative pressure, under the action of pressure, the one-way valve in the air inlet pipe 20 is opened, the one-way valve in the air outlet pipe 19 is closed, and the air in the shell 1 enters the air bag 18 along the air inlet pipe 20; along with the operation of the equipment, the air in the shell 1 is continuously reduced, the air pressure in the shell 1 is reduced, the dust in the shell 1 is reduced, the dust falling into the glue is avoided, under the action of negative pressure, the bubbles in the glue are also quickly overflowed, the bubbles generated in the extrusion of the isolation film and the waterproof cloth on the extrusion roller 15 are avoided, and the quality of the waterproof roll produced is improved.

[0035] In the present application, unless otherwise clearly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense.

[0036] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An extrusion apparatus for producing waterproof rolls with water cooling function, comprising a housing (1) and a feeding roller (2), characterized in that, The two feeding rollers (2) are rotatably connected to the inner side wall of the housing (1), and sealing doors are provided at both ends of the housing (1); An adjustment mechanism is provided inside the housing (1). The adjustment mechanism includes a hollow rod (4), an application roller (5), a temporary storage cylinder (6), an adjustment rod (7), and a baffle (8). A support plate (3) is fixedly connected to the inner wall of the housing (1). Two hollow rods (4) are rotatably connected between the support plate (3) and the housing (1). Two application rollers (5) are fixedly connected to the outer surface of the hollow rods (4). Multiple discharge holes are opened on the outer surface of the hollow rods (4) located inside the application rollers (5). The temporary storage cylinder (6) is fixedly connected to the end of the support plate (3) away from the hollow rods (4). One of the hollow rods (4) is rotatably connected to the temporary storage cylinder (6). The adjustment rod (7) is threadedly connected to the support plate (3). The baffle (8) is fixedly connected to the end of the adjustment rod (7) near the hollow rods (4).

2. The extrusion device for producing waterproof rolls with water cooling function according to claim 1, characterized in that... The adjustment mechanism further includes an adjustment cylinder (9), a piston plate (10), a push rod (11), and a push plate (12). The adjustment cylinder (9) is fixedly connected to one end of the support plate (3) away from the hollow rod (4). The piston plate (10) is slidably connected to the inner side wall of the adjustment cylinder (9). The push rod (11) is fixedly connected to the side wall of the piston plate (10). The push plate (12) is fixedly connected to one end of the push rod (11) away from the piston plate (10). The push rod (11) is slidably connected to one side wall of the adjustment cylinder (9). The push plate (12) is slidably connected to the baffle (8).

3. The extrusion apparatus for producing waterproof rolls with water cooling function according to claim 2, characterized in that, One of the hollow rods (4) near the temporary storage cylinder (6) has reciprocating threads on its outer surface. The hollow rod (4) is threadedly connected to an extrusion plate (13). The extrusion plate (13) is slidably connected to the push plate (12). A motor (14) is fixedly connected to the inner wall of the housing (1). The output end of the motor (14) is fixedly connected to one of the hollow rods (4) away from the temporary storage cylinder (6).

4. The extrusion device for producing waterproof rolls with water cooling function according to claim 1, characterized in that, Two extrusion rollers (15) are rotatably connected to the inner wall of the housing (1). Gears (16) are fixedly connected to the outer surfaces of the two extrusion rollers (15). The two gears (16) are meshed together. Belts (17) are sleeved between the two extrusion rollers (15) and the hollow rod (4).

5. An extrusion apparatus for producing waterproof rolls with water cooling function according to claim 2, characterized in that, An air bladder (18) is fixedly connected to one end of the support plate (3) near the hollow rod (4). An air outlet pipe (19) is fixedly connected between the air bladder (18) and the shell (1). An air inlet pipe (20) is fixedly connected to the air bladder (18). A liquid storage cylinder (21) is fixedly connected to the bottom wall of the shell (1). An inlet pipe (22) is fixedly connected between the regulating cylinder (9) and the liquid storage cylinder (21). An outlet pipe (23) is fixedly connected between the regulating cylinder (9) and the temporary storage cylinder (6). A one-way valve is provided in the air outlet pipe (19), the air inlet pipe (20), the inlet pipe (22), and the outlet pipe (23).

6. An extrusion apparatus for producing waterproof rolls with water cooling function according to claim 2, characterized in that, A return spring (24) is fixedly connected between the push plate (12) and the support plate (3).

Citation Information

Patent Citations

  • Waterproof coiled material extruder

    CN213137737U