Headlamp and machine cover matching structure and automobile

By integrally injection molding a soft rubber part on the upper edge of the headlight plastic housing, the impact problem and wind noise problem when the front hood is closed are solved, achieving protection and aesthetic improvement of the engine compartment components, while simplifying the assembly process and improving product consistency.

CN223702413UActive Publication Date: 2025-12-23ZHEJIANG ZEEKR INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202520280385.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-23
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

The impact force when the hood of a car is closed can damage engine compartment components, and the gaps left behind can cause wind noise and whistling noise. Traditional adhesive strip solutions are complicated and have poor consistency.

Method used

A soft rubber part is integrally injection molded on the upper edge of the headlight's plastic housing to cover the gap between the hood and the plastic housing. A two-color injection molding technique is used to combine hard and soft plastic parts to form an elastic buffer structure.

Benefits of technology

It effectively protects cabin components, eliminates wind noise and whistling, enhances aesthetics, simplifies assembly processes, improves product consistency, and saves manpower and time costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a headlamp and cover matching structure and an automobile. The headlamp and machine cover matching structure comprises a headlamp and a machine cover, the headlamp is assembled below the machine cover, the headlamp comprises a plastic shell, the plastic shell comprises a main body part, the main body part is provided with an upper edge, the upper edge is close to the machine cover, and a passing gap is formed between the upper edge and the machine cover. The plastic shell further comprises a soft rubber part which is arranged on the upper edge and integrated with the main body part in an injection molding mode, and the soft rubber part shields the passing gap. According to the headlamp and machine cover matching structure, the effects of machine cover passing protection, wind noise and wind whistle elimination and attractiveness improvement are achieved, the process is simple, and product consistency is good. The automobile provided by the utility model comprises the headlamp and cover matching structure.
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Description

Technical Field

[0001] This application relates to the field of automotive technology, and in particular to a headlight and hood assembly structure and an automobile. Background Technology

[0002] Currently, a significant number of cars on the market have hoods that require mechanical struts to open. When it's time to close the hood, the struts retract, and the hood falls naturally under gravity, closing the hood. Figure 1 As shown, for this type of vehicle, the impact force of the hood 2' falling naturally is relatively large, which can impact the engine compartment components 1' and cause damage to them. Engine compartment components 1' typically include headlights, fender trim panels, etc., located under the hood, and these parts are usually made of plastic. To avoid damage to these components from the impact of the hood 2' falling naturally, this type of vehicle is usually designed with a sufficient gap 10' between the hood 2' and these components. However, the existence of gap 10' causes wind noise and whistling noise during driving, affecting the driving experience. One improved solution is to use double-sided tape to attach a separate adhesive strip at gap 10'. While this can alleviate wind noise and whistling noise, its assembly is complex, requiring additional manpower and time, and manual application results in poor product consistency.

[0003] Therefore, it is necessary to propose a new technical solution to overcome the shortcomings of existing technologies. Utility Model Content

[0004] Based on this, this application provides a headlight and hood matching structure and automobile, which achieves the effects of hood protection, elimination of wind noise and whistling, and improvement of aesthetics, and the process is simple and the product consistency is good.

[0005] Therefore, this application adopts the following technical solution: a headlight and hood mating structure, including a headlight and a hood, wherein the headlight is mounted below the hood, the headlight includes a plastic housing, the plastic housing includes a main body, the main body has an upper edge, the upper edge is close to the hood and there is a clearance between the upper edge and the hood, wherein the plastic housing also includes a soft rubber part that is injection molded integrally with the main body at the upper edge, the soft rubber part covering the clearance.

[0006] In some embodiments, the clearance is not less than 4 mm.

[0007] In some embodiments, the main body is a rigid plastic part, and the soft plastic part is a soft plastic part.

[0008] In some embodiments, the main body and the soft rubber part are two-color injection molded.

[0009] In some embodiments, the soft rubber part comprises a spring arm part, and the cover contacts an outer surface of the spring arm part in the closed state.

[0010] In some embodiments, the spring arm part extends obliquely from bottom to top.

[0011] In some embodiments, the outer surface of the spring arm part is an arc surface.

[0012] In some embodiments, an elastic deformation space is arranged below the spring arm part.

[0013] In some embodiments, the main body part comprises an outer side plate and a mounting plate extending from the outer side plate to the interior of the vehicle body, and the soft rubber part further comprises a connecting part connected to the mounting plate.

[0014] The application also adopts the following technical solution: an automobile comprising the headlamp and cover cooperation structure according to any one of the above embodiments.

[0015] The headlamp and cover cooperation structure provided by the application integrally injection-molds a soft rubber part on the upper edge of the plastic shell of the headlamp, the soft rubber part shields the gap between the cover and the plastic shell, plays a role of cover gap protection, eliminates wind noise and whistling, and improves the aesthetic appearance. Moreover, compared with the scheme of pasting independent rubber strips, the use of separate rubber strips and 3M double-sided adhesive and other auxiliary materials is saved, the labor and time cost in the assembly process is saved, and the consistency of the product is better. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0017] Figure 1 It is a sectional view of the cooperation part of the cover and the headlamp in the prior art.

[0018] Figure 2 It is a side view of the headlamp and cover cooperation structure of the application.

[0019] Figure 3 It is a sectional view of the headlamp and cover cooperation structure of the application.

[0020] The element reference signs are as follows:

[0021] 1. headlamp; 11. main body; 111. outer side plate; 112. mounting plate; 12. soft rubber part; 121. spring arm part; 122. connecting part; 2. hood. DETAILED DESCRIPTION

[0022] In order to make the above objectives, features and advantages of the present application more clear and comprehensible, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. It will be apparent, however, to one skilled in the art that the present application can be practiced without using some or all of these specific details, and that the present application is not limited to the specific embodiments disclosed below.

[0023] It is to be noted that when a component is referred to as being "on" or "disposed on" another component, it can be directly on the other component or there can be intervening components present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or there can be intervening components present. The terms "vertical", "horizontal", "up", "down", "left", "right", and similar expressions used in the description of the specification are used for the purpose of explanation only and are not intended to indicate the only orientation of the present application.

[0024] In addition, the terms "first", "second", etc. are used herein only to describe various conditions, and are not to be construed as indicating or implying relative importance or a specific number of indicated technical features. Thus, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.

[0025] In the present application, unless otherwise explicitly specified and limited, the "on", "under", "above" and "over" of the first feature to the second feature can be that the first feature is in direct contact with the second feature, or the first feature is indirectly in contact with the second feature through an intermediate medium. Moreover, the "on", "above" and "over" of the first feature to the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. The "under", "below" and "under" of the first feature to the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature is lower than the second feature in horizontal height.

[0026] Unless otherwise defined, all technical and scientific terms used in the application's specification have the same meaning as commonly understood by one of ordinary skill in the art to which the application pertains. The terminology used in the application's specification is for describing particular embodiments only and is not intended to be limiting of the application. The use of the terms "and / or" includes a combination of one or more of the associated listed items.

[0027] Referring to Figure 2 and Figure 3 The application provides a cooperation structure of a headlamp 1 and a hood 2. The cooperation structure comprises the headlamp 1 and the hood 2, the headlamp 1 is arranged below the hood 2, the headlamp 1 comprises a plastic shell, the plastic shell comprises a main body part 11, the main body part 11 has an upper edge, the upper edge is close to the hood 2 and has a clearance gap between the upper edge and the hood 2, wherein the plastic shell further comprises a soft rubber part 12 which is integrally injection molded with the main body part 11 at the upper edge, the soft rubber part 12 shields the clearance gap.

[0028] The application aims to provide a cooperation structure of a headlamp and a hood which is exquisite in design and optimized in function, the cooperation structure improves the appearance of the vehicle, enhances the sealing between components, and reduces wind noise and whistling during driving. The cooperation structure of the headlamp 1 and the hood 2 provided by the application integrally injection molds a soft rubber part 12 at the upper edge of the plastic shell of the headlamp 1, the soft rubber part 12 shields the clearance gap between the hood 2 and the plastic shell, plays a role of protecting the clearance gap of the hood 2, eliminating wind noise and whistling, and improving the appearance. Moreover, compared with the scheme of pasting independent rubber strips, the use of separate rubber strips and 3M double-sided adhesive tape and other auxiliary materials is saved, the labor and time cost in the assembly process is saved, and the consistency of the product is better.

[0029] In the embodiment, the clearance gap is not less than 4 mm. When the clearance gap is too small, the main body part 11 of the plastic shell may be pressed by the hood 2 under the action of gravity when the hood 2 naturally falls, causing damage to the main body part 11. In the embodiment, the clearance gap is set to be 4 mm or more, which can avoid damage to the main body part 11 caused by the hood 2.

[0030] In the embodiment, the main body part 11 is made of hard plastic, and the soft plastic part 12 is made of soft plastic. The main body part 11 is the main part of the plastic shell, which needs to have sufficient strength and stability, and therefore is made of hard plastic material to ensure the stability and durability of the headlamp structure. In an embodiment, the main body part 11 is made of PC material by injection molding. The soft plastic part 12 is made of soft plastic material, which has good elasticity and sealing performance, effectively blocks the clearance, and also has a certain buffering effect when the cover 2 is closed. In an embodiment, the soft plastic part 12 is made of TPE material by injection molding. The main body part 11 and the soft plastic part 12 are two-color injection molded. The two are integrally formed by two-color injection molding technology, which simplifies the production process, ensures product consistency, and makes the combination between the main body part 11 and the soft plastic part 12 more compact. The materials of the main body part 11 and the soft plastic part 12 described above are only an example. Those skilled in the art can select appropriate materials from existing materials to make the main body part 11 and the soft plastic part 12. The specific materials for making the main body part 11 and the soft plastic part 12 are not limited.

[0031] It should be noted that the plastic shell can be one or more of the lamp holder, lampshade or headlamp decoration part of the headlamp 1. That is, those skilled in the art can use the above two-color injection molding process to form a soft plastic part 12 extending to the clearance to block the clearance according to the specific structure of the headlamp 1. In the embodiment, the soft plastic part 12 is formed at least at the upper edge of the main body part 11, i.e. the edge of the cover 2. In other embodiments, the soft plastic part 12 can be further provided at other edges of the main body part 11 to achieve sealing at other positions.

[0032] Please refer to Figure 3 In the embodiment, the soft plastic part 12 includes an elastic arm part 121, and the cover 2 contacts the outer surface of the elastic arm part 121 in the closed state. The structure design of the soft plastic part 12 includes the elastic arm part 121, so that the cover 2 can directly contact the outer surface of the elastic arm part 121 in the closed state, thereby providing a certain buffering effect during the closing of the cover 2. Moreover, since the elastic arm part 121 can be elastically deformed, the contact with the cover 2 will not hinder the cover 2 from closing in place.

[0033] Further, the elastic arm portion 121 extends obliquely from bottom to top, and the outer surface thereof is designed as an arc surface. Such design optimizes the smoothness of the contact and cooperation between the elastic arm portion 121 and the cover 2; in other words, when the cover 2 impacts the elastic arm portion 121 during the closing process, the elastic arm portion 121 will not be squeezed and wrinkled. Moreover, the cover 2 cooperates with the oblique arc surface of the elastic arm portion 121 in the closed state, and the effect of blocking the clearance is better. Meanwhile, the elastic arm portion 121 is provided with an elastic deformation space below, which allows the elastic arm portion 121 to be moderately deformed when subjected to pressure, further improving the adaptability and durability of the structure. In the embodiment, the elastic arm portion 121 is a cantilever, one end of which is connected to the upper edge of the main body portion 11, and the other end is a free end. In other embodiments, the elastic arm portion 121 can also be other structures.

[0034] Please continue to refer to Figure 3 As shown, further, in the embodiment, the main body portion 11 includes an outer plate 111 and a mounting plate 112 extending from the outer plate 111 to the interior of the vehicle body, and the soft rubber portion 12 further includes a connecting portion 122 connected to the mounting plate 112. The outer plate 111 of the main body portion 11 serves to protect the internal components of the headlamp 1 and constitutes the appearance surface of the headlamp 1, and the mounting plate 112 extends to the interior of the vehicle body to provide reliable support and fixation for the fixation and installation of the headlamp 1. The soft rubber portion 12 is connected to the mounting plate 112 through the connecting portion 122, which design increases the area of injection molding connection between the soft rubber portion 12 and the main body portion 11, and strengthens the stability and reliability of the connection between the soft rubber portion 12 and the main body portion 11, so that the soft rubber portion 12 is not easy to break and damage from the main body portion 11. In the embodiment, the overall cross section of the elastic arm portion 121 and the connecting portion 122 of the soft rubber portion 12 is approximately "∴" shaped. In other embodiments, the soft rubber portion 12 can also be other shapes.

[0035] From the above description of the specific embodiments, it can be known that the headlamp 1 and cover 2 cooperation structure provided by the application integrally injection molds a soft rubber portion 12 at the upper edge of the plastic shell of the headlamp 1, the soft rubber portion 12 blocks the clearance between the cover 2 and the plastic shell, and plays a role in cover 2 clearance protection, eliminating wind noise and whistle, and improving the appearance. Moreover, compared with the scheme of pasting independent rubber strips, in the clearance, the headlamp is replaced by a profiled soft rubber structure attached by double-color injection molding, saving the use of separate rubber strips and 3M double-sided adhesive and other auxiliary materials, saving the labor and time cost in the assembly process, and the product consistency is better, perfectly solving the noise problem in high-speed working conditions.

[0036] The application also provides an automobile comprising the cooperation structure of the headlamp 1 and the hood 2 according to any one of the above embodiments. The automobile provided by the application has the beneficial effects of the cooperation structure of the headlamp 1 and the hood 2.

[0037] The technical features of the above embodiments can be combined in any manner. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described, but it should be understood that any combination of the technical features is within the scope of the present disclosure as long as the combination does not result in contradictions.

[0038] The above embodiments only express several implementation manners of the application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the application. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the application, and these are within the protection scope of the application. Therefore, the patent protection scope of the application should be subject to the appended claims.

Claims

1. A structure for fitting a headlamp to a hood, comprising a headlamp and a hood, the headlamp being fitted below the hood, characterized in that, The front headlamp comprises a plastic shell, the plastic shell comprises a main body part having an upper edge, the upper edge is close to the cover and has a clearance gap between the upper edge and the cover, wherein the plastic shell further comprises a soft rubber part integrally injection molded with the main body part at the upper edge, the soft rubber part covers the clearance gap.

2. The headlamp and hood cooperating structure according to claim 1, wherein The clearance gap is not less than 4mm.

3. The headlamp and hood cooperating structure according to claim 1, wherein The main body part is a hard plastic part, and the soft rubber part is a soft plastic part.

4. The headlamp and hood cooperating structure according to claim 3, wherein The main body part and the soft rubber part are double-color injection molded.

5. The headlamp and hood cooperating structure according to any one of claims 1 to 4, characterized in that, The soft rubber part comprises a spring arm part, and the cover contacts an outer surface of the spring arm part in the closed state.

6. The headlamp and hood cooperating structure according to claim 5, wherein The spring arm part extends obliquely from bottom to top.

7. The headlamp and hood cooperating structure according to claim 5, wherein The outer surface of the spring arm part is an arc surface.

8. The headlamp and hood cooperating structure according to claim 6, wherein A spring deformation space is arranged below the spring arm part.

9. The headlamp and hood cooperating structure according to claim 1, wherein The main body part comprises an outer side plate and a mounting plate extending from the outer side plate to the interior of the vehicle body, and the soft rubber part further comprises a connecting part connected to the mounting plate.

10. An automobile characterized by comprising: A front headlamp and cover cooperation structure comprising any one of the front headlamp cooperation structures according to claims 1 to 9.