Multifunctional discharging device
By designing a multi-functional unloading device that includes lifting, conveying, rotating, and cleaning mechanisms, the problems of existing unloading devices such as single function, insufficient precision, complex structure, and low efficiency are solved, achieving efficient and safe material handling and cleaning, and meeting the needs of modern industry.
Patent Information
- Application Number
- CN202520078904.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The existing feeding mechanism has a single function, lacks a cleaning mechanism, has unstable feeding accuracy, has a complex structure, is inconvenient to maintain, and is inefficient.
Design a multi-functional unloading device, including a lifting mechanism, a conveying mechanism, a rotating mechanism, a lateral movement mechanism, and a cleaning mechanism. Combining precise mechanical control and automated processes, it realizes the vertical lifting, horizontal conveying, rotation, and cleaning of the material box. T-shaped fixing blocks and connectors are used to ensure stability, and a vacuum cleaner is provided to remove dust.
It improves the working efficiency and safety of the feeding device, ensures the cleanliness of materials, reduces manual intervention, lowers operational risks, and meets the high efficiency and cleanliness requirements of modern industrial production.
Smart Images

Figure CN223703240U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automobile brushless motor blanking technical field, especially a multifunctional blanking device. BACKGROUND
[0002] The blanking mechanism is very important in production, the existing equipment is slow in blanking speed, and does not have a cleaning mechanism, so that multifunctional integration cannot be realized.
[0003] In the prior art, the patent with the publication number CN119141090A discloses a chip mounter automatic feeding and discharging machine and a feeding and discharging method thereof, wherein the chip mounter automatic feeding and discharging machine comprises a front section feeding flow line body arranged on the feeding side of the rack, and a lifting material taking mechanism assembly is arranged on the discharging side of the front section feeding flow line body; the front section feeding flow line body comprises an open-close mounting rack arranged on the support assembly, and a conveying mechanism and a positioning assembly capable of extending and retracting relative to the conveying mechanism are arranged on the open-close mounting rack; the lifting material taking mechanism assembly comprises an electric sliding table arranged on the mounting seat of the rack, an installation rack capable of vertically lifting is arranged on the electric sliding table, an open-close side plate group is arranged on the installation rack, a transmission material channel is arranged on the opposite sides of the open-close side plate group, and an adjustable material taking mechanism is arranged on the upper portion of the open-close side plate group; the comparative technology does not have a blanking cleaning mechanism, the function is less, and at the same time, the rotating disc rotating structure is not provided, and the blanking speed and precision are not enough. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problems that the prior art blanking mechanism has single function, can only solve the blanking problem, has no cleaning mechanism, and the blanking precision is not stable enough, the utility model has a cleaning mechanism, and provides a multifunctional blanking device.
[0005] Another purpose of the utility model is to solve the problems that the prior art blanking mechanism has a complex structure and is not easy to maintain, various devices in the blanking mechanism of the utility model are stacked in order, and a multifunctional blanking device with stable and compact structure and convenient maintenance is provided.
[0006] Still another purpose of the utility model is to solve the problem that the existing blanking device has low efficiency, the utility model is provided with multiple stations, saves blanking time, and has higher overall efficiency, and a multifunctional blanking device with high efficiency is provided.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a multifunctional blanking device, a plurality of lifting mechanisms are arranged side by side on one side of the rack, the lifting mechanism lifts the material box to the top of the lifting mechanism, one side of the top of the lifting mechanism is a carrying mechanism, one side of the carrying mechanism is provided with a cleaning mechanism, the lower portion of the carrying mechanism is a rotating mechanism, and one side of the rotating mechanism is a transverse moving mechanism.
[0008] As a preferred, the rotating mechanism is driven to rotate by the rotating mechanism driving assembly, and the bottom of the rotating mechanism is a rotating disc.
[0009] As preferred, the rotating disc is provided with connectors around the rotating disc, and the rotating disc is provided with a T-shaped fixing block in the middle.
[0010] As preferred, the T-shaped fixing block fixes the material box, and the material box is placed side by side on the rotating disc.
[0011] As preferred, the carrying mechanism is provided with a carrying mechanism translation assembly on one side of the frame, and is provided with a carrying mechanism lifting assembly on the other side.
[0012] As preferred, the carrying mechanism lifting assembly drives the carrying mechanism clamping hand, and the carrying mechanism clamping hand clamps the material box.
[0013] As preferred, the horizontal movement mechanism is provided with a horizontal movement track, and the material box moves in parallel on the horizontal movement track.
[0014] As preferred, the cleaning mechanism is provided with a blowing device, and the blowing device removes waste.
[0015] As preferred, the lifting mechanism is provided with a lifting mechanism track, and the material box moves on the lifting mechanism track.
[0016] As preferred, the dust collector is arranged on one side of the frame, and the dust collector removes dust in the frame.
[0017] Compared with the prior art, the beneficial effects of the utility model are that: the utility model has compact overall structure, occupies less land, and has higher working efficiency; the utility model has a cleaning mechanism, can realize material box blowing, and prevents parts from being stuck; the rotating disc of the utility model has a T-shaped fixing device, is more stable during rotation, and is not easy to slide or loosen; the material box of the utility model can be stacked by 20 layers, three-station material box stacking is higher in efficiency, dust is cleaned at the same time, subsequent processing is facilitated, and error is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the utility model.
[0019] Figure 2 It is a partial enlarged view C of the utility model.
[0020] Figure 3 It is a structural side view of the utility model.
[0021] Figure 4 It is a partial enlarged view B of the utility model.
[0022] Figure 5 It is a sectional view A-A of the utility model.
[0023] Figure 6 It is a rotating disc schematic view of the utility model.
[0024] In the figure: 1, lifting mechanism track; 2, dust collector; 3, lifting mechanism; 4, carrying mechanism; 5, horizontal moving track; 6, frame; 7, cleaning mechanism; 8, material box; 9, carrying mechanism clamping hand; 10, carrying mechanism lifting assembly; 11, carrying mechanism translation assembly; 12, rotating mechanism; 13, horizontal moving mechanism; 14, rotating disc; 15, rotating mechanism driving assembly; 16, T-shaped fixed block; 17, connector. DETAILED DESCRIPTION
[0025] The technical scheme of the utility model will be further described in detail below by specific embodiments, and the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0026] The specific working steps of the utility model are as follows: the lifting mechanism 3 is responsible for carrying the material in the vertical direction, drives the synchronous wheel through the speed reducer, realizes the accurate control of the material box 8 by the ball screw, and ensures the stable rising and falling of the material box 8 on the lifting mechanism track 1. In order to improve the work efficiency, the system is equipped with three lifting mechanisms 3, each of which undertakes different tasks: one is responsible for conveying the empty box upward, one is responsible for conveying the full material box downward, and the other one is used as a spare material. The three lifting mechanisms 3 are used alternately in circulation, which ensures the continuous operation and high efficiency of the whole mechanism.
[0027] When the lifting mechanism 3 transports the empty material box 8 to the position, the carrying mechanism lifting assembly 10 will be lowered to the position of the material box 8, the carrying mechanism clamping hand 9 will clamp the material box 8 immediately, and then the carrying mechanism lifting assembly 10 will be lifted to lift the material box 8 to the required height. Then, the carrying mechanism translation assembly 11 advances to move the material box 8 to one side of the cleaning mechanism 7, ready for cleaning operation.
[0028] The cleaning mechanism 7 is internally provided with a blowing device specially used for cleaning the material box 8. When the cleaning process starts, the material box cleaning horizontal moving air cylinder pushes the blowing device to advance to the position of the material box 8, and then the blowing device starts to work, and the dust collector also starts to work to thoroughly blow and suck the material box 8. Once the cleaning operation is completed, the blowing device and the dust collector will be closed, and the cleaning mechanism 7 will retreat to prepare for the lowering of the carrying mechanism lifting assembly 10 and the clamping of the material box 8 by the carrying mechanism clamping hand 9.
[0029] During the handling and rotation of the bin 8, the handling mechanism lifting assembly 10 first descends, the handling mechanism clamping hand 9 clamps the bin 8, and then the handling mechanism lifting assembly 10 rises to lift the bin 8 to the advancing position of the cleaning mechanism 7. After that, the handling mechanism lifting assembly 10 descends again, the handling mechanism clamping hand 9 releases the bin 8, and places it on the rotating part of the bin 8. The handling mechanism lifting assembly 10 then rises, preparing for the next operation. After the bin 8 is filled with materials, the bin rotating cylinder drives the bin 8 to rotate 180 degrees, so that the transverse moving mechanism 13 can easily take away the filled bin, ensuring efficient handling and unloading of materials.
[0030] The entire structure reduces manual intervention, improves production efficiency and safety. Through precise mechanical control and automated processes, the system can ensure smooth and accurate handling of materials at each link. At the same time, through the cleaning process of the cleaning mechanism 7, the cleanliness of the materials is guaranteed, meeting the strict requirements of modern industrial production for cleanliness. Such design not only improves production efficiency, but also reduces operating risks, ensuring the continuity and reliability of material handling.
[0031] Embodiment 1: Reference Figures 1 to 6 A multifunctional discharging device, the rack 6 serves as the base and support structure of the entire multifunctional discharging device. Inside the rack 6, multiple parallel lifting mechanisms 3 are designed on one side. The main task of these lifting mechanisms 3 is to handle materials vertically, which can lift the bin 8 from the bottom position to the top of the lifting mechanism 3. This design not only improves the efficiency of vertical transportation of materials, but also saves space. On one side of the top of the lifting mechanism 3, the handling mechanism 4 is connected, which is the key component responsible for horizontal material handling. On one side of the handling mechanism 4, the cleaning mechanism 7 is installed, which can clean the bin 8 during material handling to ensure the cleanliness of the materials. Below the handling mechanism 4, the rotating mechanism 12 is designed, which can make the bin 8 rotate to adapt to different processing or handling needs. On one side of the rotating mechanism 12 is the transverse moving mechanism 13, which is responsible for long-distance horizontal material handling.
[0032] The rotation of the rotating mechanism 12 is powered by the rotating mechanism driving assembly 15, ensuring that the rotating mechanism 12 can rotate smoothly and accurately. The bottom of the rotating mechanism 12 is connected to the rotating disc 14, which is the key component for rotating the bin 8. The design of the rotating disc 14 allows the bin 8 to rotate freely on it to adapt to different operation needs. The rotating disc 14 is evenly distributed with connectors 17 around it, which are used to fix and stabilize the bin 8, ensuring that the bin 8 does not deviate or slide during rotation. A T-shaped fixing block 16 is provided in the middle position of the rotating disc 14, which is used to fix the bin 8 to ensure the stability of the bin 8 on the rotating disc 14, thereby ensuring the safety and accuracy of material handling.
[0033] The design of the T-shaped fixing block 16 is very practical, which can tightly fix the material box 8, so that the material box 8 can be safely placed side by side on the rotating disc 14. This side-by-side placement greatly improves the space utilization, so that more material boxes 8 can be processed at the same time, thereby improving the working efficiency of the entire unloading mechanism. This multifunctional unloading device realizes efficient and accurate material handling and processing through the careful design of each component. From vertical lifting to horizontal transportation, to rotation and cleaning, each link is carefully designed to ensure that the entire system can operate efficiently and stably, meeting the needs of automation and high efficiency in modern industrial production.
[0034] Example 2: Refer to Figures 1 to 6 A multifunctional unloading device, the rack 6 serves as the base and support structure of the entire multifunctional unloading device, and multiple parallel lifting mechanisms 3 are designed on one side of the inside. The main task of these lifting mechanisms 3 is to carry materials in the vertical direction, and they can lift the material box 8 from the bottom position to the top of the lifting mechanism 3. Such design not only improves the efficiency of vertical transportation of materials, but also saves space. On one side of the top of the lifting mechanism 3, there is a transportation mechanism 4, which is a key component responsible for horizontal material handling. On one side of the transportation mechanism 4, there is a cleaning mechanism 7, which can clean the material box 8 during material handling to ensure the cleanliness of the material. Below the transportation mechanism 4, there is a rotating mechanism 12, which can make the material box 8 rotate to adapt to different processing or handling needs. On one side of the rotating mechanism 12 is the horizontal moving mechanism 13, which is responsible for long-distance material handling in the horizontal direction. Such layout makes the entire mechanism realize integrated operation from vertical lifting to horizontal transportation to rotation and cleaning.
[0035] The operation of the rotating mechanism 12 is powered by the rotating mechanism drive assembly 15, which ensures that the rotating mechanism 12 can rotate smoothly and accurately. The bottom of the rotating mechanism 12 is connected to the rotating disc 14, which is a key component for rotating the material box 8. The design of the rotating disc 14 allows the material box 8 to rotate freely on it to adapt to different operation needs, such as when the material box 8 needs to be processed or inspected at multiple angles, the rotating disc 14 can provide the necessary rotation support. The rotating disc 14 is evenly distributed with connectors 17 around it, which are used to fix and stabilize the material box 8, ensuring that the material box 8 does not deviate or slide during rotation, thereby ensuring the safety of the operation and the integrity of the material. The T-shaped fixing block 16 is provided in the middle position of the rotating disc 14, which is used to fix the material box 8 and ensure the stability of the material box 8 on the rotating disc 14, thereby ensuring the safety and accuracy of material handling, especially during high-speed rotation or handling. The T-shaped fixing block 16 plays an important role.
[0036] The design of the handling mechanism 4 consists of two main parts to achieve multi-dimensional material handling. Near one side of the frame 6 is the handling mechanism translation assembly 11, which enables the handling mechanism 4 to move smoothly in the horizontal direction, thus transferring the bin 8 from one location to another. This translation movement is crucial for improving the efficiency and flexibility of material handling. At the same time, the other side of the handling mechanism 4 is equipped with the handling mechanism lifting assembly 10, which is responsible for moving the bin 8 in the vertical direction, allowing the bin 8 to be transported at different height levels to meet different processing or storage needs.
[0037] The handling mechanism lifting assembly 10 is also responsible for driving the handling mechanism gripper 9, a key execution component that can firmly grip the bin 8, ensuring the stability and safety of the bin 8 during transportation. The design of the handling mechanism gripper 9 takes into account the size and shape of the bin 8 to ensure tightness and reliability during gripping, preventing the bin 8 from slipping or falling during transportation. This precise gripping mechanism is crucial for protecting materials from damage and ensuring smooth transportation.
[0038] The design of the horizontal movement mechanism 13 includes the horizontal movement track 5, a track system specifically designed to guide the parallel movement of the bin 8 in the horizontal direction. The design of the horizontal movement track 5 allows the bin 8 to move smoothly and accurately over long distances, whether in a straight path or a path that requires turning. This parallel movement capability enables the horizontal movement mechanism 13 to quickly transfer the bin 8 from one workstation to another without lifting or lowering the bin 8, greatly improving the speed and efficiency of material flow. In summary, these design features enable the multifunctional unloading device to achieve a complex and efficient material handling process. The translation and lifting functions of the handling mechanism 4, combined with the precise gripping of the handling mechanism gripper 9, and the long-distance parallel movement capability of the horizontal movement mechanism 13, together form an automated system that can adapt to various material handling scenarios.
[0039] Embodiment 3: Reference Figures 1 to 6 A multifunctional unloading device, the lifting mechanism 3 is responsible for vertically lifting the bin 8 from the ground to its top position, which not only improves the efficiency of material transportation, but also effectively saves space. The handling mechanism 4 connected to the top of the lifting mechanism 3 undertakes the task of horizontal movement of materials. Next to the handling mechanism 4, the cleaning mechanism 7 is responsible for cleaning the bin 8 during transportation to ensure the cleanliness of the materials. The rotation mechanism 12 located below the handling mechanism 4 can rotate the bin 8 to meet various processing or transportation needs. Next to the rotation mechanism 12 is the horizontal movement mechanism 13, which is responsible for long-distance horizontal transportation, enabling the entire mechanism to seamlessly complete a series of operations from vertical lifting to horizontal transportation, and then to rotation and cleaning.
[0040] The rotation mechanism 12 operates smoothly and precisely due to the power provided by the rotation mechanism drive assembly 15, which ensures that the rotation mechanism 12 can perform rotation actions smoothly and accurately. The rotating disc 14 at the bottom of the rotation mechanism 12 is a key component for realizing the rotation of the material box 8, and its design allows the material box 8 to rotate freely on it to adapt to the needs of multi-angle processing or inspection. The connectors 17 around the rotating disc 14 are used to fix and stabilize the material box 8, ensuring the stability of the material box 8 during rotation, preventing deviation or sliding, and ensuring operation safety and material integrity. The T-shaped fixing block 16 in the middle of the rotating disc 14 is used to fix the material box 8, ensuring its stable position on the rotating disc 14, improving the safety and accuracy of material handling, especially during high-speed rotation or handling, and the T-shaped fixing block 16 plays an important role.
[0041] The design of the conveying mechanism 4 includes two main parts to realize multi-dimensional material handling. Near one side of the rack 6 is the conveying mechanism translation assembly 11, which enables the conveying mechanism 4 to move smoothly in the horizontal direction, transferring the material box 8 from one position to another, which is crucial for improving material handling efficiency and flexibility. The other side of the conveying mechanism 4 is the conveying mechanism lifting assembly 10, which is responsible for moving the material box 8 in the vertical direction to adapt to different height processing or storage needs.
[0042] The conveying mechanism lifting assembly 10 also drives the conveying mechanism gripper 9, which is a key execution component that can firmly grip the material box 8, ensuring stability and safety during handling. The design of the conveying mechanism gripper 9 takes into account the size and shape of the material box 8 to ensure tightness and reliability during gripping, preventing the material box 8 from sliding or falling during handling, protecting the material from damage, and ensuring smooth handling.
[0043] The horizontal movement mechanism 13 is equipped with a horizontal movement rail 5, which is a rail system that guides the parallel movement of the material box 8 in the horizontal direction. The design of the horizontal movement rail 5 allows the material box 8 to move smoothly and accurately over a long distance, whether it is a straight line or a turning path. This parallel movement capability enables the horizontal movement mechanism 13 to quickly transfer the material box 8 from one workstation to another without the need to lift or lower the material box 8, greatly improving the speed and efficiency of material flow.
[0044] The cleaning mechanism 7 is equipped with a blowing device, the main function of which is to remove waste generated during material handling and processing. The setting of this device not only helps to keep the working area clean, but also prevents the accumulation of waste from affecting the operation of the equipment, ensuring the efficient operation of the entire material unloading mechanism. The design of the blowing device takes into account the compatibility with the material box 8, which can effectively remove attached or scattered waste without damaging the material box 8, which is of great significance for maintaining the quality of the material and improving the sanitary standards of the working environment.
[0045] The lifting mechanism 3 is internally equipped with a lifting mechanism track 1, which is a key structure for the smooth movement of the material box 8 in the vertical direction. The design of the lifting mechanism track 1 allows the material box 8 to rise or fall along a predetermined path, ensuring the accuracy and safety of the material handling process. The structural strength and wear resistance of the lifting mechanism track 1 are carefully designed to adapt to frequent material handling requirements, reduce maintenance costs, and prolong service life. Through the guidance of the lifting mechanism track 1, the material box 8 can be accurately transported to the designated position, whether it is lifted upward to the processing area or conveyed downward to the unloading area. The dust collector 2 is set on one side of the rack 6, and its main function is to clean the dust on the rack 6. During the material handling process, dust is inevitably generated, and if it is not cleaned in time, it may affect the performance and service life of the equipment, and also affect the hygiene of the working environment. The design of the dust collector 2 takes into account the compatibility with the rack 6, which can effectively remove dust without affecting the normal operation of the unloading mechanism. The setting of the dust collector 2 not only helps to maintain the good performance of the equipment, but also helps to provide a clean working environment and protect the health of the operators.
[0046] The present application is not limited to the details of the above exemplary embodiments, but can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application.
Claims
1. A multi-functional blanking device characterized by, A plurality of lifting mechanisms (3) are arranged side by side in one side of the frame (6), the lifting mechanisms (3) lift the material boxes (8) to the top of the lifting mechanisms (3), one side of the top of the lifting mechanisms (3) is a carrying mechanism (4), one side of the carrying mechanism (4) is provided with a cleaning mechanism (7), below the carrying mechanism (4) is a rotating mechanism (12), one side of the rotating mechanism (12) is a transverse moving mechanism (13).
2. The multi-functional blanking device according to claim 1, wherein The rotating mechanism (12) is driven by a rotating mechanism driving assembly (15), and the bottom of the rotating mechanism (12) is a rotating disc (14).
3. The multi-functional blanking device according to claim 2, wherein The rotating disc (14) is provided with a connector (17) around, and a T-shaped fixed block (16) is arranged in the middle of the rotating disc (14).
4. The multi-functional blanking device according to claim 3, wherein The T-shaped fixed block (16) fixes the material box (8), and the material box (8) is arranged side by side on the rotating disc (14).
5. The multi-functional blanking device according to claim 1 or 2 or 3 or 4, characterized in that, The carrying mechanism (4) is provided with a carrying mechanism translation assembly (11) on one side of the frame (6), and is provided with a carrying mechanism lifting assembly (10) on the other side.
6. The multi-functional blanking device according to claim 5, wherein The carrying mechanism lifting assembly (10) drives a carrying mechanism clamping hand (9), and the carrying mechanism clamping hand (9) clamps the material box (8).
7. The multi-functional blanking device according to claim 1 or 6, wherein The transverse moving mechanism (13) is provided with a transverse moving track (5), and the material box (8) moves in parallel on the transverse moving track (5).
8. The multi-functional blanking device according to claim 1 or 6, wherein The cleaning mechanism (7) is provided with a blowing device, and the blowing device removes waste.
9. The multi-functional blanking device according to claim 1 or 6, wherein The lifting mechanism (3) is provided with a lifting mechanism track (1), and the material box (8) moves on the lifting mechanism track (1).
10. The multi-functional blanking device according to claim 9, wherein A dust collector (2) is arranged on one side of the frame (6), and the dust collector (2) removes dust in the frame (6).
Citation Information
Patent Citations
Automatic feeding and discharging machine of chip mounter and feeding and discharging method of automatic feeding and discharging machine
CN119141090A