Accurate material level control system for strip-shaped bamboo and wood products
By designing a precise material level control system for strip bamboo and wood products, and using sensors and vibration motors in conjunction with baffles, the problems of hopper blockage and low discharge rate were solved, and the precise control of automatic feeding and uniform material supply were achieved.
Patent Information
- Application Number
- CN202520375666.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In the automatic feeding process of strip bamboo and wood products, the hopper is prone to blockage or low discharge rate, and there is a lack of effective material level control solutions.
A precision material level control system was designed, which includes a hopper, a feeding plate, a baffle plate, sensors, and a material conveyor belt. The sensor detects the material quantity and controls the start and stop of the automatic feeder. Combined with the cooperation of the vibrating motor and the baffle plate, the precise control of the feeding quantity is achieved.
It enables precise control of the amount of material fed each time, avoids silo blockage, and ensures uniform feeding.
Smart Images

Figure CN223704204U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bamboo and wooden product matching equipment technical field especially relates to a strip bamboo and wooden product accurate material level control system. BACKGROUND
[0002] The strip bamboo and wooden product (such as popsicle stick, bamboo stick, etc.) is mainly through automatic feeding machine to be fed to the bin after processing and manufacturing, and is further conveyed to subsequent relevant process equipment through the bin. However, at present, due to the lack of corresponding material level control scheme between the automatic feeding machine and the bin, the automatic feeding machine often feeds too much, and the material accumulates in the bin, causing the bin discharge port to be blocked, resulting in the problem of no discharge or low discharge rate. SUMMARY
[0003] In view of the above problems, the utility model discloses a strip bamboo and wooden product accurate material level control system, through the control system, the quantity of each time can be accurate to a certain number, so as to reach the state of uniform feeding.
[0004] The utility model discloses a technical scheme as follows:
[0005] The utility model discloses a strip bamboo and wooden product accurate material level control system, including the bin, the blanking plate, the baffle plate I, the baffle plate II, sensor I and material conveying belt, the bin is the concave structure of open top, the blanking plate is correspondingly set in the entrance side inside of bin and its left and right two ends correspond with both sides bin side plate fixed connection, the blanking plate is composed of the inclined section and the horizontal section, and its inclined section upper end is connected with automatic feeding machine, and its horizontal section is correspondingly set in the lower end front side of inclined section, the baffle plate I is vertically arranged in the middle part of the blanking plate inclined section upper, the baffle plate II is vertically arranged in the material outlet end of the blanking plate horizontal section, the left and right two ends of baffle plate I and baffle plate II are correspondingly connected with both sides bin side plate, the material conveying belt is correspondingly set in the bin and its rear side is correspondingly connected with the material outlet end of blanking plate horizontal section, sensor I is set between baffle plate I and baffle plate II and is located in the upper of blanking plate.
[0006] Further, the upper side bottom of the blanking plate is provided with a vibration motor, and the left and right ends of the vibration motor are fixedly connected with the side plates of the bin.
[0007] Further, the surface of the material conveying belt is uniformly provided with a plurality of strip material blocks.
[0008] Further, a sensor II is arranged below the inclined section of the blanking plate.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] The automatic feeding machine can be controlled to accurately control the number of discharging each time within a certain range, so that the uniform feeding state is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0011] Fig. 1 is the overall structure schematic diagram of the utility model;
[0012] Fig. 2 is the side view cross section structure schematic diagram of the utility model.
[0013] Among them, the reference sign: 1 - stock bin;11 - stock bin side plate;2 - discharging plate;21 - inclined section;22 - horizontal section;3 - baffle plate I;4 - baffle plate II;5 - sensor I;6 - material conveyor belt;61 - belt material block;7 - vibration motor;8 - sensor II. DETAILED DESCRIPTION
[0014] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will be briefly introduced to the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description is some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings.
[0015] It should be noted that, in the description of the utility model, the terms "upper", "lower", "top", "bottom", "one side", "the other side", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating that the device or element must have a particular orientation, be constructed and operated in a particular orientation.
[0016] As Figs. 1-2 Indicated, the utility model proposes a kind of bar bamboo product accurate material level control system, especially suitable for various long strip-shaped ice cream sticks, bamboo sticks etc.The control system includes stock bin 1, discharging plate 2, baffle plate I 3, baffle plate II 4, sensor I 5 and material conveyor belt 6.
[0017] The stock bin 1 is the concave structure of top opening;The discharging plate 2 is correspondingly arranged in the entrance side inside of stock bin 1, and its left and right ends are correspondingly fixedly connected with two sides stock bin side plate 11.
[0018] The discharging plate 2 is composed of inclined section 21 and horizontal section 22, the upper end of inclined section 21 is connected with automatic feeding machine, and the horizontal section 22 is correspondingly arranged at the lower end front side of inclined section 21;The left and right ends of inclined section 21 and horizontal section 22 are correspondingly and fixedly connected with two sides stock bin side plate 11.
[0019] The material blocking plate I 3 is vertically arranged above the middle of the inclined section 21 of the discharging plate, and the material blocking plate II 4 is vertically arranged above the discharging end of the horizontal section 22 of the discharging plate; the left and right ends of the material blocking plate I 3 and the material blocking plate II 4 are fixedly connected with the two side bin side plates 11 respectively; the lower end of the material blocking plate I 3, the upper surface of the inclined section 21 and the two side bin side plates 11 form limiting holes, which can effectively control the amount of material falling onto the horizontal section 22; the material blocking plate II 4, the discharging end of the horizontal section 22 and the two side bin side plates 11 form strip-shaped limiting holes, which can correct the materials with inconsistent shapes before discharging.
[0020] In the embodiment, the upper side of the inclined section 21 of the discharging plate is provided with a vibration motor 7, and the left and right ends of the vibration motor 7 are fixedly connected with the bin side plates 11.
[0021] The material conveying belt 6 is arranged in the bin 1 and is butted with the discharging end of the horizontal section 22 of the discharging plate at the rear side, and the surface of the material conveying belt 6 is uniformly provided with a plurality of strip-shaped material blocks 61; the sensor I 5 is arranged between the material blocking plate I 3 and the material blocking plate II 4 and above the discharging plate 2, and is used for detecting the amount of material on the discharging plate 2; in the embodiment, the lower side of the inclined section 21 of the discharging plate is further provided with a sensor II 8, which is used for detecting the amount of material at the material block 61. The sensor I 5 and the sensor II 8 are connected to the automatic feeding machine.
[0022] The working principle of the utility model is as follows: the automatic feeding machine uniformly sends the strip-shaped bamboo and wood products after processing and manufacturing into the bin 1; the strip-shaped bamboo and wood products slide down through the discharging plate 2, slide down to the horizontal section 22 through the inclined section 21 and are adjusted in posture; then the front-end material is extruded to the material block 61 of the material conveying belt through the principle of continuous conveying of the automatic feeding machine, so as to play the role of feeding; the amount of falling material is controlled through the material blocking plate I 3. The amount of material on the discharging plate 2 is detected through the sensor I 5, so as to realize the start and stop control of the automatic feeding machine; since the amount of incoming material of the automatic feeding machine is uncertain, the sensor I 5 stops the work of the automatic feeding machine when the random incoming amount is too large, and starts the automatic feeding machine to continue feeding when the amount of material is small; the material in the horizontal section 22 of the discharging plate is gradually vibrated to fall onto the material conveying belt 6 through the vibration of the vibration motor 7, and the falling material is sequentially taken away through the material block 61; some materials with inconsistent shapes can be corrected before discharging through the material blocking plate II 4 in the process of material discharging. The amount of material falling onto the material conveying belt 6 can be detected through the sensor II 8, and the start and stop of the automatic feeding machine are controlled according to the amount of discharging. If the sensor II 8 senses that the amount of material at the material block 61 is too much, the work of the automatic feeding machine is stopped, and the automatic feeding machine is started to continue feeding when the amount of material is small.
[0023] The utility model is not exhaustive.
[0024] The above-described embodiments are merely preferred embodiments of the present application, and are not intended to limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements to the technical solutions of the present application made by those of ordinary skill in the art shall fall within the protection scope of the present application as defined by the claims.
Claims
1. A precise stock level control system for a strip of bamboo-wood products, characterized by: It includes a stock bin, a discharging plate, a blocking plate I, a blocking plate II, a sensor I and a material conveying belt; the stock bin is a concave structure with an open top; the discharging plate is correspondingly arranged inside the entrance side of the stock bin and its left and right ends are correspondingly fixed with the two side stock bin side plates; the discharging plate is composed of an inclined section and a horizontal section, the upper end of the inclined section is connected with the automatic feeding machine, and the horizontal section is correspondingly arranged at the front side of the lower end of the inclined section; the blocking plate I is vertically arranged above the middle part of the inclined section of the discharging plate; the blocking plate II is vertically arranged above the discharging end of the horizontal section of the discharging plate; the left and right ends of the blocking plate I and the blocking plate II are correspondingly fixed with the two side stock bin side plates; the material conveying belt is correspondingly arranged inside the stock bin and its rear side is correspondingly connected with the discharging end of the horizontal section of the discharging plate; the sensor I is arranged between the blocking plate I and the blocking plate II and above the discharging plate.
2. The precise stock level control system for strip-shaped bamboo-wood products according to claim 1, characterized in that: The upper side of the discharging plate is provided with a vibration motor; the left and right ends of the vibration motor are correspondingly fixed with the stock bin side plates.
3. The precise stock level control system for strip-shaped bamboo-wood products according to claim 1, characterized in that: The surface of the material conveying belt is uniformly provided with a plurality of strip-shaped material blocks.
4. The precise stock level control system for strip-shaped bamboo-wood products according to claim 1, characterized in that: The lower side of the inclined section of the discharging plate is provided with a sensor II.