Air pipe coiling device for compressing air
By designing a motor-driven tubing reel, the automatic winding and unwinding of tubing is achieved, solving the high cost problem of manual tubing winding and unwinding operations in the yarn making workshop, improving production efficiency and reducing manual labor burden, which is in line with the concept of lean management.
Patent Information
- Application Number
- CN202520239058.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-14
AI Technical Summary
The traditional manual winding and unwinding operation of compressed air hoses in the silk-making workshop requires two operators, which increases labor costs and workload and goes against the lean management philosophy of efficiency and streamlining.
A compressed air hose reel was designed, which uses a motor-driven mechanical action to automatically reel in and unwind the air hose, reducing manual intervention. The hose guide mechanism ensures uniform winding and unwinding of the air supply hose.
It has enabled automated operation of the trachea, reduced the number of operators, lowered labor costs, improved work efficiency, and met the requirements of lean management.
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Figure CN223704832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the tobacco technical field, concretely relates to a compressed air air pipe coiling device. BACKGROUND
[0002] In the cut-tobacco workshop of the cigarette enterprise, compressed air is widely used in the process sanitary cleaning work after production. This link uses the strong airflow of compressed air to blow out the dust and sundries in the surface and crevice of equipment at high speed, thereby realizing deep cleaning and ensuring that the equipment is in good working condition, providing guarantee for subsequent production.
[0003] At present, the cut-tobacco workshop still uses the traditional air pipe operation mode when using compressed air, which mainly relies on manual winding and unwinding. The specific sanitary cleaning work process is as follows:
[0004] Under normal personnel allocation, the air pipe unwinding process needs to be completed by two operators in cooperation. First, operator A stands beside the air pipe support and carefully unwinds the air pipe from the support one by one. At the same time, operator B pulls the end of the air pipe at the other end to gradually stretch the unwound air pipe so that it can be smoothly stretched. After the air pipe is prepared, operator A opens the air pipe inlet valve to provide compressed air power for the cleaning work. Then, operator B holds the air pipe to clean the equipment. When the cleaning work is completed, operator A closes the air pipe inlet valve in time, operator B stretches the air pipe again, and finally carefully winds the air pipe back to the air pipe support. This operation mode that needs the participation of two operators not only increases the labor cost, but also significantly increases the workload of each operator, which is contrary to the current pursuit of efficient and streamlined lean management ideas.
[0005] In summary, the existing manual winding and unwinding operation mode of the air pipe for compressed air in the cut-tobacco workshop has many drawbacks and needs to be improved to improve production efficiency, reduce cost and meet the enterprise management concept. UTILITY MODEL CONTENT
[0006] The utility model relates to the tobacco technical field, concretely relates to a compressed air air pipe coiling device.
[0007] In order to realize the above technical purpose, achieve the above technical effect, the utility model is realized through the following technical scheme:
[0008] The utility model provides a kind of air pipe coiler for compressed air, including baffle, fixed plate is equipped on the rear side wall of the baffle, the inner side wall between the baffle is rotatably connected with round bar by bearing one, the inner side end wall between the round bar is equipped with cylinder, the outer wall of the cylinder is equipped with one end of gas delivery pipe, the left side wall of the left side baffle is equipped with motor one, and the output end of motor one is fixedly connected with the left side end of round bar by shaft coupling, the right side wall of the right side baffle is equipped with box, one end of connecting pipe is equipped on the right side wall of the box, the right side end of the right side round bar extends into box.
[0009] Further, the top end wall of the baffle is provided with a pipe guiding mechanism through a connecting plate.
[0010] Further, the pipe guiding mechanism includes a housing, a motor two is provided on the left inner bottom wall of the housing, the output end of the motor two is locked with a lead screw by a shaft coupling, and the right side end of the lead screw is rotatably connected with the right inner wall of the housing by a bearing two, a connecting block is threadedly connected to the outer wall of the lead screw, a connecting rod is provided on the front side wall of the connecting block, the front side end of the connecting rod extends out of the motor two, and a guide ring is provided on the bottom end wall.
[0011] Further, a long hole is formed through the front side wall surface of the motor two.
[0012] Further, a circular hole is formed through the outer wall of the guide ring, and the outer wall of the gas delivery pipe is placed in the circular hole.
[0013] Further, the connecting pipe, the box, the round bar, the cylinder and the gas delivery pipe are connected.
[0014] The utility model has the advantages that:
[0015] The utility model converts the original manual operation into motor-driven mechanical action through automatic winding and releasing design, eliminates the need for manual pipe placement and winding, greatly reduces the number of operators, reduces labor costs, and reduces the workload of operators, so that they can focus on more valuable work, which meets the requirements of efficiency and simplicity in lean management;
[0016] The device can quickly complete the winding and releasing of the gas delivery pipe through motor driving, and can accurately release the appropriate length according to the use requirement, reduce the waiting time, greatly improve the overall work efficiency, and save valuable time for production process;
[0017] The device is installed on the inner wall of the compressed air pipe box by the fixed plate in a welding or bolted manner, the connecting pipe is connected with the air pipe air inlet valve, the installation mode is simple and stable, the design is convenient for modification and upgrading on the basis of the existing silk making workshop equipment, the whole production system does not need to be adjusted on a large scale, has strong adaptability, can be quickly put into use, and brings actual benefits for enterprises. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used for the embodiment description, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0019] Fig. 1 It is a structural schematic diagram of the present application;
[0020] Fig. 2 It is a structural schematic diagram of the box of the present application;
[0021] Fig. 3 It is a structural schematic diagram of the shell of the present application.
[0022] Explanation of reference signs:
[0023] 1, baffle, 2, fixed plate, 3, bearing one, 4, round rod, 5, cylinder, 6, gas pipe, 7, motor one, 8, box, 9, connecting pipe, 10, connecting plate, 11, shell, 12, motor two, 13, lead screw, 14, bearing two, 15, connecting block, 16, connecting rod, 17, guide ring, 18, long hole. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.
[0025] Reference Figs. 1-3As shown, a compressed air with trachea winding pipe device, including the baffle 1, the back wall of the baffle 1 is provided with fixed plate 2, the inner wall between the baffle 1 is rotatably connected with the round bar 4 through bearing 3, the inner side wall between the round bar 4 is provided with cylinder 5, one end of the outer wall of the cylinder 5 is provided with gas pipe 6, the left side wall of the left baffle 1 is provided with motor 7, and the output end of the motor 7 is fixedly connected with the left end of the round bar 4 through the shaft coupling, the right side wall of the right baffle 1 is provided with box 8, one end of the right side wall of the box 8 is provided with connecting pipe 9, the right end of the right round bar 4 extends into the box 8, the top wall of the baffle 1 is provided with pipe body guiding mechanism through connecting plate 10.
[0026] In the application, the pipe body guiding mechanism comprises a shell 11, a motor 12 is arranged on the left side of the inner bottom wall of the shell 11, the output end of the motor 12 is locked with a lead screw 13 through a shaft coupling, the right end of the lead screw 13 is rotatably connected with the right inner wall of the shell 11 through a bearing 14, the outer wall of the lead screw 13 is threadedly connected with a connecting block 15, the front side wall of the connecting block 15 is provided with a connecting rod 16, the front end of the connecting rod 16 extends out of the motor 12, and the bottom end wall is provided with a guide ring 17, the lead screw 13 is rotated by starting the motor 12, the connecting block 15 drives the connecting rod 16 and the guide ring 17 to move left or right by the lead screw 13, the guide ring 17 reciprocates left and right by starting the motor 12 in forward and reverse directions, the gas pipe 6 reciprocates left and right by the guide ring 17, and the gas pipe 6 is uniformly wound on the outer wall of the cylinder 5.
[0027] In the application, a long hole 18 is formed through the front side wall of the motor 12, which is used for the reciprocating movement of the connecting rod 16.
[0028] In the application, a round hole is formed through the outer wall of the guide ring 17, and the outer wall of the gas pipe 6 is placed in the round hole, the gas pipe 6 reciprocates left and right by the guide ring 17, and the gas pipe 6 is uniformly wound on the outer wall of the cylinder 5.
[0029] In the application, the connecting pipe 9, the box 8, the round bar 4, the cylinder 5 and the gas pipe 6 are connected, the compressed gas enters the box 8 through the connecting pipe 9, enters the cylinder 5 through the round bar 4, and is discharged through the gas pipe 6, which is convenient for cleaning operation.
[0030] Through the person skilled in the art, all electrical components and parts in the case are general standard parts or parts known to those skilled in the art, the structure and principle of which can be known by technical personnel through technical manual or through conventional experimental method, the model and the scheme are adapted to normal operation, all electrical components and the power supply adapted thereto are connected through wires, and appropriate controllers are selected according to actual conditions to meet the control requirements, and the specific connection and control sequence should be referred to the working principle of the following working principle, the working sequence of each electrical component is completed, and the detailed connection means is a known technology in the art, which is not described in the electrical control.
[0031] One specific application of the embodiment is:
[0032] In use, the device is installed on the inner wall of the compressed air pipe box by welding or bolt tightening through the fixing plate 2, the other end of the connecting pipe 9 is connected with the air pipe inlet valve, and the air pipe 6 is made of PU polyurethane pneumatic pipe and has a certain supporting property to prevent being flattened after winding.
[0033] Winding: the motor one 7 is started to drive the round rod 4 to rotate the cylinder 5, and the air pipe 6 is wound on the outer wall of the cylinder 5, the motor two 12 is started to drive the lead screw 13 to rotate, the connecting block 15 drives the connecting rod 16 and the guide ring 17 to move to the left or right side, the motor two 12 is started in forward and reverse rotation to drive the guide ring 17 to reciprocate left and right, and the air pipe 6 is driven by the guide ring 17 to reciprocate left and right, so that the air pipe 6 is evenly wound on the outer wall of the cylinder 5, and the automatic winding of the air pipe 6 is completed.
[0034] Release: the motor one 7 is reversed to drive the cylinder 5 to rotate in the opposite direction and release the air pipe 6 wound on the outer wall thereof, the motor two 12 is started to drive the guide ring 17 to drive the air pipe 6 to reciprocate left and right, and the air pipe 6 released from the outer wall of the cylinder 5 is pulled to the outside, and the appropriate length of use can be released according to the use requirement, the air pipe valve is opened, the compressed gas enters the box 8 through the connecting pipe 9, enters the cylinder 5 through the round rod 4, and is discharged through the air pipe 6, and the cleaning operation is performed.
[0035] Of course, the above description is not a limitation of the utility model, and the utility model is not limited to the above examples. Within the scope of the utility model, changes, changes, additions or replacements made by ordinary technical personnel in the technical field should belong to the protection scope of the utility model.
Claims
1. An air hose coiling device for compressed air, characterized by: Including the baffle (1), The inner side wall between the baffle (1) is provided with a fixed plate (2), the inner side wall between the baffle (1) is rotatably connected with a round rod (4) through bearing one (3), the inner side wall between the round rod (4) is provided with a cylinder (5), one end of the outer wall of the cylinder (5) is provided with a gas pipe (6), the left side wall of the left side baffle (1) is provided with a motor one (7), and the output end of the motor one (7) is fixedly connected with the left side end of the round rod (4) through the shaft coupling, the right side wall of the right side baffle (1) is provided with a box body (8), one end of the right side wall of the box body (8) is provided with a connecting pipe (9), and the right side end of the right side round rod (4) extends into the box body (8).
2. An air hose coiler for compressed air according to claim 1, characterized in that: The top end wall of the baffle (1) is provided with a pipe body guiding mechanism through the connecting plate (10).
3. An air hose coiler for compressed air according to claim 2, characterized in that: The pipe body guiding mechanism comprises a shell (11), the inner bottom wall left side of the shell (11) is provided with a motor two (12), the output end of the motor two (12) is locked with a lead screw (13) through a shaft coupling, and the right side end of the lead screw (13) is rotatably connected with the right side inner wall of the shell (11) through bearing two (14), the outer wall of the lead screw (13) is threadedly connected with a connecting block (15), the front side wall of the connecting block (15) is provided with a connecting rod (16), the front side end of the connecting rod (16) extends out of the motor two (12), and the bottom end wall is provided with a guide ring (17).
4. An air hose coiler for compressed air according to claim 3, characterized in that: The front side wall surface of the motor two (12) is provided with a long hole (18).
5. An air hose coiler for compressed air according to claim 3, characterized in that: The outer wall of the guide ring (17) is provided with a circular hole, and the outer wall of the gas pipe (6) is arranged in the circular hole.
6. An air hose coiler for compressed air according to claim 1, characterized in that: The connecting pipe (9), the box body (8), the round rod (4), the cylinder (5) and the gas pipe (6) are connected.