Melting furnace overflow port lip brick device with steel mold shell

By adopting a steel mold shell and inner lip brick structure, and utilizing materials such as 2080 type heat-resistant steel, refractory mud, and ceramic fiber cotton, the problem of easy wear of existing lip bricks has been solved, thereby improving the durability and stability of the equipment in glass production.

CN223705463UActive Publication Date: 2025-12-23JINGZHOU YIJUN GLASS HLDG CO LTD
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Patent Information

Application Number
CN202520294988.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-12-23
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing lip brick materials are prone to wear during glass manufacturing, leading to a shortened lifespan of the equipment.

Method used

The steel mold shell and inner lip brick structure are adopted. The steel mold shell and inner lip brick assembly are made of 2080 heat-resistant steel, combined with the design of refractory mortar and ceramic fiber cotton, positioning pins and cooling water system to improve wear resistance and stability.

Benefits of technology

It effectively solves the problem of easy wear of the lip brick, improves the durability and stability of the device, and is suitable for the needs of glass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a melting furnace overflow port lip brick device with a steel mold shell, and belongs to the technical field of glass manufacturing equipment. The melting furnace overflow port lip brick device with the steel mold shell comprises a lip brick frame and a lip brick assembly, a plurality of lip brick assemblies are continuously mounted on the lip brick frame; the lip brick assembly comprises a steel mould shell, a positioning pin and an inner lip brick; an inner lip brick is arranged in the steel mould shell; refractory mortar is filled between the inner lip brick and the inner wall of the steel mould shell; a plurality of positioning through holes are formed in the upper end and the lower end of the steel mould shell; a positioning counter bore is formed in the inner lip brick corresponding to the positioning through hole; and positioning pins are assembled between the positioning counter bores and the corresponding positioning through holes in an interference manner. The melting furnace overflow port lip brick device with the steel mold shell is compact in structure and ingenious in design, solves the problem that an existing lip brick is easy to wear by utilizing the characteristics of high temperature resistance and wear resistance of the steel mold shell, and is particularly suitable for the requirements of glass production and use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of overflow port lip brick devices of steel die shell of melting furnace, belong to glass manufacturing equipment technical field. BACKGROUND

[0002] In the glass manufacturing technical field, glass liquid is output after the overflow port of melting furnace, and then it is guided into the upper and lower calender rolls under the guidance of lip brick, and the glass liquid is extruded into glass ribbon with uniform thickness and pattern by the relative rotation of calender roll. The existing lip brick, such as the calender glass overflow port lip brick disclosed in the utility model patent with the authorization announcement No. CN221296677U, although it meets the use requirements to some extent, it is generally made of corundum brick, silicon line stone brick, clay brick, mullite brick and fused English stone brick, etc. The lip brick made of the above-mentioned existing materials all has the problem of not being resistant to wear and tear. Therefore, it is necessary to develop a new lip brick device to solve the above problems existing in the existing lip brick. SUMMARY

[0003] The utility model aims at: providing a kind of compact structure, design ingenious, to solve the existing lip brick has the problem of easy wear and tear overflow port lip brick device of steel die shell of melting furnace.

[0004] The technical scheme of the utility model is:

[0005] A kind of overflow port lip brick device of steel die shell of melting furnace, including lip brick frame and lip brick assembly;Characterized in that: the lip brick frame is successively equipped with a plurality of lip brick assemblies;The lip brick assembly includes steel die shell, positioning pin and inner lip brick;The steel die shell is internally equipped with inner lip brick;Fire clay is packed between inner lip brick and the inner wall of steel die shell;The upper end and the lower end of the steel die shell are provided with a plurality of positioning through holes;Positioning through hole corresponds the inner lip brick and is provided with positioning counterbore;Positioning pin is interference-fitted between positioning counterbore and corresponding positioning through hole.

[0006] The upper end face of the steel die shell is horizontally structured, and a fitting stepped opening is provided on one side of the lower end;The other side of the steel die shell is provided with a fitting open mouth.

[0007] The steel die shell is made of 2080 heat-resistant steel.

[0008] Ceramic fiber cotton is packed between the lip brick assemblies.

[0009] The lip brick frame includes support pipe frame, link plate, link screw, positioning plate and limiting screw;The positioning plate is mounted on one side of the upper end of the support pipe frame;Assembly screw is mounted on the positioning plate through assembly hole;Limiting screw is mounted on the support pipe frame on both sides of the positioning plate through limiting seat;The link plate is fixedly mounted below the end head of the support pipe frame at both ends;A plurality of link screws are mounted on the link plate.

[0010] One end of the support pipe frame is provided with a cooling water inlet joint; the other end of the support pipe frame is provided with a cooling water outlet joint.

[0011] The utility model discloses the advantages are:

[0012] The molten furnace overflow port lip brick device of the steel mould shell body is compact in structure, and is ingenious in design, utilizes the high-temperature resistance and wear resistance of the steel mould shell body to solve the problem of easy wear of the existing lip brick, and is especially suitable for the needs of glass production. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the structure schematic diagram of the utility model;

[0014] Figure 2 It is the structure schematic diagram of the utility model;

[0015] Figure 3 It is the structure schematic diagram of the lip brick frame of the utility model;

[0016] Figure 4 It is Figure 3 It is the enlarged structure schematic diagram of A place in;

[0017] Figure 5 It is the structure schematic diagram of the lip brick assembly of the utility model;

[0018] Figure 6 It is the cross section structure schematic diagram of the lip brick assembly of the utility model;

[0019] Figure 7 It is the cross section structure schematic diagram of the steel mould shell body of the utility model;

[0020] Figure 8 It is Figure 6 It is the enlarged structure schematic diagram of B place in.

[0021] In the drawing: 1, lip brick frame; 2, lip brick assembly; 3, steel mould shell body; 4, inner lip brick; 5, positioning through-hole; 6, positioning pin; 7, assembly stepped port; 8, assembly open port; 9, support pipe frame; 10, positioning plate; 11, assembly hole; 12, limiting seat; 13, limiting screw; 14, link plate; 15, link screw; 16, cooling water inlet joint; 17, cooling water outlet joint. DETAILED DESCRIPTION

[0022] The molten furnace overflow port lip brick device of the steel mould shell body includes lip brick frame 1 and lip brick assembly 2 (see description attached Figure 1 ).

[0023] Lip brick frame 1 includes support pipe frame 9, link plate 14, link screw 15, positioning plate 10 and limiting screw 13 (see description attached Figure 3).

[0024] The upper end of the support pipe frame 9 is provided with a positioning plate 10 on one side, and an assembly screw is assembled through an assembly hole 11 (not shown in the drawings). Figure 1 ).

[0025] The support pipe frame 9 on both sides of the positioning plate 10 is provided with a limiting screw 13 through a limiting seat 12 (see the drawings Figure 3 and 4 ). The purpose of setting the limiting screw 13 is that the transverse position of the limiting screw 13 can be adjusted by rotating during assembly, so that the transverse position of the lip brick assembly 2 can be positioned by adjusting the position of the limiting screw 13.

[0026] The lower part of the end of the support pipe frame 9 is provided with a connecting plate 14; the connecting plate 14 is provided with a plurality of connecting screws 15 (see the drawings Figure 3 and 4 ). During assembly, the support pipe frame 9 can be fixed to the overflow port position of the glass melting furnace through the connecting plate 14 and the connecting screw 15.

[0027] One end of the support pipe frame 9 is provided with a cooling water inlet joint 16; the other end of the support pipe frame 9 is provided with a cooling water outlet joint 17. During work, the support pipe frame 9 can be continuously supplied with cooling water through the cooling water inlet joint 16 and the cooling water outlet joint 17, so as to avoid the problem of bending and deformation of the support pipe frame 9 due to the high temperature of the glass melting furnace.

[0028] A plurality of lip brick assemblies 2 are continuously assembled on the lip brick frame 1 (see the drawings Figure 1 and 2 ). Ceramic fiber cotton is inserted between the lip brick assemblies 2 (not shown in the drawings). The purpose of inserting ceramic fiber cotton between the lip brick assemblies 2 is to fill the gap between the lip brick assemblies 2 with ceramic fiber cotton, so as to avoid the problem of glass liquid leakage between the lip brick assemblies 2.

[0029] The lip brick assembly 2 includes a steel mold shell 3, a positioning pin 6 and an inner lip brick 4 (see the drawings Figure 6 and 7 ).

[0030] The upper end of the steel mold shell 3 is horizontally structured, and the lower end is provided with an assembly stepped opening 7 on one side; the other side of the steel mold shell 3 is provided with an assembly open mouth 8 (see the drawings Figure 7 ). The lip brick assembly 2 can be installed on the lip brick frame 1 under the action of the assembly stepped opening 7 and the positioning plate 10.

[0031] When working, the glass liquid can enter into the subsequent upper and lower calender rollers under the guidance of the upper end plane of the steel mold shell body 3 to complete the production of the glass ribbon.

[0032] The inner lip brick 4 is installed in the steel mold shell body 3 through the assembly of the open mouth 8. The inner lip brick 4 is tightly fitted with the inner wall of the steel mold shell body 3 by refractory mortar (see the attached drawings of the specification Figure 6 ). The purpose of installing the inner lip brick 4 in the steel mold shell body 3 is that, due to the fast heat transfer characteristics of the steel mold shell body 3, when the glass liquid flows through the steel mold shell body 3, the heat of the lower layer of glass liquid will be quickly discharged through the steel mold shell body 3 to cause the freezing of the lower layer of glass liquid and affect the production. After the inner lip brick 4 is installed in the steel mold shell body 3, the inner lip brick 4 can utilize its own heat preservation characteristics to avoid the heat dissipation of the steel mold shell body 3 to cause the freezing of the glass liquid.

[0033] The upper end and the lower end of the steel mold shell body 3 are provided with a plurality of positioning through holes 5; the inner lip brick 4 corresponding to the positioning through holes 5 is provided with a positioning counterbore; the positioning counterbore and the corresponding positioning through hole 5 are fitted with a positioning pin 6 (see the attached drawings of the specification Figure 5 、 6 and 8). The purpose of setting the positioning pin 6 is to position and fix the inner lip brick 4 installed in the steel mold shell body 3 through the positioning pin 6 to avoid the mispositioning of the inner lip brick 4.

[0034] The steel mold shell body 3 is made of 2080 heat-resistant steel. Since the 2080 heat-resistant steel has the characteristics of high temperature resistance and wear resistance, when the steel mold shell body 3 is made of the 2080 heat-resistant steel, it can not only avoid the deformation of the steel mold shell body 3 under the action of the high temperature of the glass melting furnace, but also solve the problem of easy wear of the existing lip brick device.

[0035] The overflow port lip brick device of the glass melting furnace with the steel mold shell body 3 has a compact structure and a clever design, solves the problem of easy wear of the existing lip brick by utilizing the characteristics of high temperature resistance and wear resistance of the steel mold shell body 3, and is particularly suitable for the needs of glass production.

Claims

1. A device for a flow lip brick of a molten steel ladle, comprising a lip brick frame (1) and a lip brick assembly (2); characterized in that: The lip brick frame (1) is provided with a plurality of lip brick assemblies (2) in succession; the lip brick assembly (2) comprises a steel mold shell (3), a positioning pin (6) and an inner lip brick (4); the steel mold shell (3) is provided with the inner lip brick (4) inside; the inner lip brick (4) and the inner wall of the steel mold shell (3) are provided with fire-resistant mud in between; the upper end and the lower end of the steel mold shell (3) are provided with a plurality of positioning through holes (5); the inner lip brick (4) corresponding to the positioning through hole (5) is provided with a positioning counterbore; the positioning counterbore and the corresponding positioning through hole (5) are provided with the positioning pin (6) in interference assembly.

2. The overflow lip brick device for a melting furnace with a steel mold shell according to claim 1, characterized in that: The upper end surface of the steel mold shell (3) is in a horizontal structure, and the lower end is provided with an assembly stepped opening (7) on one side; the other side of the steel mold shell (3) is provided with an assembly opening (8).

3. A molten metal overflow lip brick apparatus for a molten metal vessel having a shell formed from a strip of steel as defined in claim 1, wherein: The steel mold shell (3) is made of 2080 heat-resistant steel.

4. The furnace overflow lip brick device with steel mold shell according to claim 1, characterized in that: The lip brick assemblies (2) are provided with ceramic fiber cotton in between.

5. A molten metal trough spout lip brick assembly of claim 1 wherein: The lip brick frame (1) comprises a support pipe frame (9), a connecting plate (14), a connecting screw (15), a positioning plate (10) and a limiting screw (13); the support pipe frame (9) is provided with the positioning plate (10) on one side of the upper end; the positioning plate (10) is provided with an assembly screw through an assembly hole (11); the support pipe frame (9) on both sides of the positioning plate (10) is provided with the limiting screw (13) through a limiting seat (12); the support pipe frame (9) is provided with the connecting plate (14) below both ends; the connecting plate (14) is provided with a plurality of connecting screws (15).

6. A molten metal trough spout lip brick assembly of claim 1 wherein: One end of the support pipe frame (9) is provided with a cooling water inlet joint (16); the other end of the support pipe frame (9) is provided with a cooling water outlet joint (17).

Citation Information

Patent Citations

  • Rolled glass overflow port lip brick

    CN221296677U