Drainage type ballastless track bed structure
By installing drainage mechanisms and water level sensors in the ballastless track structure, combined with drainage pumps and pressurized drainage pipes, the problem of water accumulation in the ballastless track bed that cannot be quickly drained has been solved, ensuring the safe operation of trains and reducing the occurrence of derailment accidents.
Patent Information
- Application Number
- CN202423234168.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing ballastless track bed structure lacks an efficient drainage structure, which leads to water accumulation during heavy rain and the inability to drain quickly, affecting train operation and potentially causing derailment accidents.
Drainage mechanisms are installed on both sides of the ballastless track bed, including drainage channels, water supply pipes, drainage pumps and pressurized drainage pipes. Combined with water level sensors and PLC controllers, a high-efficiency drainage system is formed, using drainage troughs and auxiliary drainage pipes to accelerate the discharge of accumulated water.
It enables rapid drainage of ballastless track bed structures, ensuring safe train operation, reducing the risk of derailment accidents, and improving drainage reliability and safety.
Smart Images

Figure CN223706134U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of track technology, specifically relating to a drainage-type ballastless track bed structure. Background Technology
[0002] Ballastless track refers to a track structure that uses an integral foundation of concrete and asphalt mixture to replace the loose crushed stone track bed. Ballastless track has the advantages of good smoothness, good stability, long service life, good durability, less maintenance work, and avoidance of splashed ballast.
[0003] However, current ballastless track structures have certain limitations. For example, Chinese Patent Publication No. CN210621348U discloses a novel ballastless track structure, including a base with at least one limiting boss and at least three lifting components; a precast track slab located above the base, with a limiting groove at the bottom of the precast track slab adapted to the limiting boss; and the top of the lifting components abutting against the bottom of the precast track slab. Using this technical solution, the ballastless track structure lacks an efficient drainage system. During heavy rain, the hourly rainfall may exceed the drainage rate of the ballastless track structure, leading to a large accumulation of water that cannot be quickly drained. This affects train operation on the ballastless track structure and can potentially cause derailment or similar safety accidents.
[0004] It is evident that the existing ballastless track structure lacks an efficient drainage system, resulting in a large amount of water accumulating inside the ballastless track structure that cannot be drained quickly. This affects train operation on the ballastless track structure and can lead to safety accidents such as train derailments. Utility Model Content
[0005] This utility model provides a drainage-type ballastless track bed structure to solve the technical problem that the existing ballastless track bed structure lacks an efficient drainage structure, resulting in a large amount of water accumulating inside the ballastless track bed structure and being unable to be drained quickly, thereby affecting the operation of trains on the ballastless track bed structure and causing safety accidents such as train derailment.
[0006] To achieve the above objectives, the present invention adopts the following technical content:
[0007] A drainage-type ballastless track bed structure, comprising a ballastless track bed body;
[0008] The middle of the ballastless track bed is used for arranging railway tracks;
[0009] Drainage mechanisms are provided on both sides of the main body of the ballastless track bed;
[0010] The drainage mechanism includes drainage channels opened on both sides of the ballastless track bed body;
[0011] Two sides of the ballastless track body are respectively provided with water delivery pipes;
[0012] One end of the water delivery pipe is communicated with the drain channel, and the other end is connected with a pressurized drain pipe;
[0013] A drain pump is arranged between the water delivery pipe and the pressurized drain pipe.
[0014] The bottom of the rail is provided with a drain groove, and the drain groove is communicated with the drain channel.
[0015] Further, a plurality of drain holes are arranged on the bottom wall of the ballastless track body.
[0016] Further, a plurality of auxiliary drain pipes are arranged on the two sides of the ballastless track body.
[0017] Further, two rails are arranged in the ballastless track body, and a communication groove is arranged between the two rails, the communication groove is arranged on the ballastless track body, and the communication groove is communicated with the drain channels on the two sides through the drain grooves.
[0018] Further, a water level sensor is arranged on the inner bottom wall of the communication groove.
[0019] Further, two installation grooves are arranged in the ballastless track body, and the two rails are respectively arranged in the corresponding installation groove.
[0020] Further, an installation strip is clamped in the installation groove, a connecting plate is fixed on the installation strip, the top surface of the connecting plate is connected with the rail, and threaded holes are arranged on the two sides of the connecting plate; the connecting plate is connected with the ballastless track body through the cooperation of the threaded holes and connecting bolts.
[0021] Further, the installation groove is communicated with the corresponding communication groove.
[0022] Further, an extension plate is arranged on the two sides of the ballastless track body, a supporting leg is fixed on the extension plate, and the supporting leg is connected with the drain pump.
[0023] Further, the drain pump is connected with a PLC controller, and the model of the drain pump is 400WQ1700-10-75.
[0024] Compared with the prior art, the utility model has the beneficial effects that:
[0025] The utility model provides a kind of drainage type ballastless track bed structure, and the ballastless track bed structure includes ballastless track bed main body, by being provided with drainage mechanism in the both sides of ballastless track bed main body, including drainage, water pipe, drainage pump and pressurized drainage pipe, efficient drainage system is formed, the drainage capacity of ballastless track bed can be significantly improved;Drainage groove opened in the bottom of rail is communicated with drainage, can promote the rapid discharge of accumulated water;When rainfall is too large, open drainage pump, in turn through drainage groove, drainage, water pipe and pressurized drainage pipe, accumulated water is rapidly discharged, effectively avoid the problem that accumulated water cannot be rapidly discharged in ballastless track bed structure, to ensure the safe operation of train on ballastless track bed structure, reduce the risk of occurrence of train derailment and other safety accidents.
[0026] Preferably, in the utility model, a plurality of downcomers are opened on the bottom wall of the ballastless track bed main body, which can further enhance the drainage capacity of the ballastless track bed; when the rainfall is small or the ground is wet, the drainage mechanism does not need to be started, and the accumulated water can be quickly discharged through these downcomers only, preventing the accumulation of accumulated water inside the track bed, thereby reducing the damage to the track bed structure.
[0027] Preferably, in the utility model, a plurality of auxiliary drainage pipes are opened on the both sides of the ballastless track bed main body, which can serve as a supplement to the drainage system. When the amount of accumulated water is large, the accumulated water can also be quickly discharged through the auxiliary drainage pipes, further improving the drainage reliability and safety of the ballastless track bed.
[0028] Preferably, in the utility model, a water level sensor is arranged on the inner bottom wall of the communication groove, which can monitor the water level in the communication groove in real time; when the water level exceeds the set threshold, the sensor will send an alarm signal to remind the staff to take timely measures for drainage, thereby avoiding safety accidents caused by excessive accumulated water.
[0029] Preferably, in the utility model, two installation grooves are opened in the middle of the ballastless track bed main body, and the rails are respectively installed on the corresponding installation groove, which can ensure the stability and accuracy of the rails; this design not only improves the support strength of the rails, but also facilitates the maintenance and replacement of the rails.
[0030] Preferably, in the utility model, the rails are firmly fixed on the ballastless track bed main body through the cooperation of the mounting strips, connecting plates and connecting bolts; this mounting method not only improves the stability of the rails, but also simplifies the installation process and reduces the installation cost.
[0031] Preferably, in the utility model, the installation groove is communicated with the corresponding communication groove, which can ensure that the accumulated water under the rails can be quickly discharged into the drainage system through the communication groove, further improving the drainage efficiency of the ballastless track bed.
[0032] Preferably, in the utility model, the extension plate and the supporting leg are arranged on both sides of the ballastless track bed main body, and the drainage pump is fixed on the supporting leg, so that the stability and safety of the drainage pump can be ensured.
[0033] Preferably, in the utility model, the operation of the drainage pump is controlled through the PLC controller, so that the automation and intelligentization of the drainage system can be realized; this design not only improves the drainage efficiency, but also reduces the cost and risk of manual operation; at the same time, by selecting a specific model of the drainage pump, the performance and reliability of the drainage system can meet the actual demand. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 A structural schematic view of a drainage type ballastless track bed structure provided by the embodiment of the utility model;
[0035] Figure 2 A bottom view structural schematic view of a drainage type ballastless track bed structure provided by the embodiment of the utility model;
[0036] Figure 3 A water level sensor three-dimensional structural schematic view of a drainage type ballastless track bed structure provided by the embodiment of the utility model;
[0037] Figure 4 A rail three-dimensional structural schematic view of a drainage type ballastless track bed structure provided by the embodiment of the utility model.
[0038] REFERENCE SIGNS:
[0039] 1, ballastless track bed main body;2, drainage mechanism;201, drainage channel;202, water delivery pipe;203, drainage pump;204, pressurized drainage pipe;205, drainage groove;206, communication groove;207, water level sensor;3, auxiliary drainage pipe;4, sewer hole;5, supporting leg;6, extension plate;7, mounting groove;8, mounting strip;9, connecting plate;10, connecting bolt;11, screw hole;12, rail. DETAILED DESCRIPTION
[0040] In order to make the technical problems, technical schemes and beneficial effects solved by the utility model more clearly and clearly, the following specific embodiments are used to further explain the utility model. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0041] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0042] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0043] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0044] In the description of the embodiments of the present application, it should be noted that if the terms "upper", "lower", "horizontal", "inner" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship of the present application product when it is usually placed, only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, structure and operation, therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only used for differentiation, and cannot be understood as indicating or implying relative importance.
[0045] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0046] In the description of the embodiments of the present application, it should also be noted that unless otherwise explicitly specified and limited, if the terms "set", "mount", "connected", "connected" appear, they should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, or can be connected inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0047] The present application will be described in further detail below in conjunction with the drawings:
[0048] Embodiment
[0049] In combination with the background mentioned above, at present, the ballastless track structure has no efficient drainage structure. When it is in a heavy rain, the large amount of rainfall is greater than the drainage rate of the ballastless track structure, so that a large amount of accumulated water is generated in the ballastless track structure and cannot be quickly drained, thereby affecting the train operation on the ballastless track structure, and further causing a similar safety accident of train derailment.
[0050] In order to solve the above problems, the embodiment provides a drainage type ballastless track structure. The drainage type ballastless track structure is provided with a drainage groove, a water level sensor and a communication groove. The water level sensor detects the accumulated water level in the drainage channel, and timely processes the high accumulated water level in the ballastless track structure. The cooperation of the water delivery pipe, the drainage pump and the pressurized drainage pipe accelerates the drainage rate of the ballastless track structure, and plays a role in reducing the safety accidents of train derailment on the ballastless track structure.
[0051] As shown in Figure 1 , a drainage type ballastless track structure includes a ballastless track body 1, and a drainage mechanism 2 arranged outside the ballastless track body 1.
[0052] The drainage mechanism 2 includes two water delivery pipes 202. The two water delivery pipes 202 are fixedly communicated with the two side surfaces of the ballastless track body 1 at one end close to each other. Two drainage channels 201 are arranged on the upper surface of the ballastless track body 1. Each water delivery pipe 202 is communicated with the drainage channel 201. The inner bottom wall of each drainage channel 201 is provided with a plurality of downcomers 4 arranged at equal distances. The downcomers 4 of the two groups of drainage channels 201 can make the accumulated water in the drainage channels 201 drain into the drainage structure of the ballastless track structure through the downcomers 4, so that the accumulated water on the ballastless track structure can be conveniently drained.
[0053] In the embodiment, the two side surfaces of the ballastless track body 1 are fixedly communicated with a plurality of auxiliary drainage pipes 3 arranged at equal distances. The two groups of auxiliary drainage pipes 3 are fixedly communicated with the two side surfaces of the ballastless track body 1 at one end close to each other. The auxiliary drainage pipes 3 arranged on the two sides of the ballastless track structure can conveniently and quickly drain the accumulated water on the ballastless track structure, thereby reducing the influence of the accumulated water on the ballastless track structure on the running train.
[0054] In combination with Figure 2 and Figure 3As shown, the two water pipes 202 are fixedly connected with drainage pumps 203 at the ends away from each other, the drainage pump 203 is a device for transferring water from one location to another, the model of the drainage pump 203 is 400WQ1700-10-75, the two side surfaces of the ballastless track bed body 1 are fixedly connected with extension plates 6, the outer surfaces of each drainage pump 203 are fixedly connected with two groups of support legs 5, the bottom ends of each group of support legs 5 are fixedly connected with the upper surfaces of the extension plates 6, and the extension and fixing structure formed by the two groups of support legs 5 and the extension plates 6 can stably fix the drainage pump 203 on the two side surfaces of the ballastless track bed body 1.
[0055] The output ends of each drainage pump 203 are fixedly connected with pressurized drainage pipes 204, the upper surface of the ballastless track bed body 1 is provided with a communication groove 206 and equidistantly arranged drainage grooves 205, each drainage channel 201 and each drainage groove 205 are in communication with the communication groove 206, the upper surface of the ballastless track bed body 1 is provided with two mounting grooves 7, each mounting groove 7 is in communication with the communication groove 206, the interiors of each mounting groove 7 are clamped with equidistantly arranged mounting strips 8, and through the cooperation of the mounting grooves 7 and the mounting strips 8, water on the mounting strips 8 can be conveyed into the communication groove 206 through the mounting grooves 7, and the rails can be conveniently mounted.
[0056] For example Figure 3 As shown, the inner bottom wall of the communication groove 206 is fixedly connected with a water level sensor 207, the water level sensor 207 is a device for measuring and monitoring water level changes, the model of the water level sensor 207 is DP / KGU9901, and each drainage pump 203 is signal connected with the water level sensor 207 through a PLC controller. Figure 4 As shown, the upper surfaces of each group of mounting strips 8 are fixedly connected with connecting plates 9, the bottom surfaces of each group of connecting plates 9 are in contact with the upper surface of the ballastless track bed body 1, the connecting plates 9 on the mounting strips 8 can be in contact with the upper surface of the ballastless track bed body 1, so that the rails can be conveniently mounted on the upper surface of the ballastless track bed body 1.
[0057] In this embodiment, the interiors of each group of connecting plates 9 are threadedly connected with two groups of connecting bolts 10, the upper surface of the ballastless track bed body 1 is provided with two groups of threaded holes 11, each group of connecting bolts 10 is threadedly connected in the interior of the threaded hole 11, the upper surfaces of the two groups of connecting plates 9 are fixedly connected with rails 12, the connecting plates 9 can be mounted on the upper surface of the ballastless track bed body 1 by manually twisting the connecting bolts 10, and thus the two rails 12 can be mounted on the ballastless track bed body 1.
[0058] The working principle of the utility model is: in use, first, connect the drainage pump 203 and the water level sensor 207 with the power supply, when it is needed to utilize the present ballastless bed structure to make the train stably run on the upper surface, first, through artificial, the mounting strip 8 under the connecting plate 9 is clamped into the mounting groove 7 of the ballastless bed main body 1, and the connecting plate 9 can be correspondingly arranged on the ballastless bed main body 1, the hole on the connecting plate 9 corresponds the threaded hole 11 of the ballastless bed main body 1, so as to conveniently utilize the connecting bolt 10 to pass through the connecting plate 9 to be screwed with the threaded hole 11, and because two rails 12 are fixed on two groups of connecting plates 9, the two rails 12 can be stably installed on the present ballastless bed structure, and when it rains on the present ballastless bed structure, the drainage channel 201 and the drainage groove 205 of the ballastless bed main body 1 can be utilized to make the rainwater between the two rails 12 on the ballastless bed main body 1 pass through the drain hole 4 and be discharged into the drainage structure of the present ballastless bed structure.
[0059] When it rains little, the water on the present ballastless bed structure can be further discharged by utilizing the auxiliary drainage pipe 3, and the water level sensor 207 fixed in the communication groove 206 can utilize the communication groove 206 to be communicated with the two drainage channels 201 to form a communication device, so as to conveniently utilize the water level sensor 207 to detect the water level on the ballastless bed main body 1, and when the water level reaches the highest water level line set by the water level sensor 207, the power supply of the drainage pump 203 is controlled by the PLC controller, the water in the drainage channel 201 can be discharged outward by the drainage pump 203 and the pressurized drainage pipe 204 through the water conveying pipe 202 communicated with the drainage channel 201, so as to further improve the drainage efficiency of the present ballastless bed structure, and reduce the influence of the water on the train on the rail.
[0060] In summary, the utility model provides a drainage type ballastless bed structure, compared with the prior art ballastless bed structure, has the following advantages:
[0061] The utility model discloses a cooperation of setting up ballastless bed main part, drainage, drainage groove, water level sensor and communicating groove, can through drainage groove, conveniently make the water of ballastless bed main part upper surface flow in two sides drainage way, thereby can conveniently and fast discharge the water of ballastless bed structure, and utilize the communicating vessel that communicating groove and drainage are communicated to form, can make the water level sensor fixed in communicating groove detect the water level of drainage way, thereby can handle the high water level of ballastless bed structure in time, and utilize the cooperation of water delivery pipe, drainage pump and pressurized drainage pipe again, can utilize water level sensor and control drainage pump through PLC controller, extract the high water level on ballastless bed main part, thereby can make the water discharge to the two sides of ballastless bed structure through water delivery pipe, drainage pump and pressurized drainage pipe, and can accelerate the drainage rate of ballastless bed structure, reduce the influence of waterlogging on train on rail, reduce the function of the safety accident of train derailment on the ballastless bed structure.
[0062] The above-mentioned embodiment is only one of the implementation manners capable of realizing the technical scheme of the utility model, and the range of protection claimed by the utility model is not limited by the embodiment, but also includes the changes, substitutions and other implementation manners easily thought of by any person skilled in the art within the technical range disclosed by the utility model.
Claims
1. A drainage-type ballastless track bed structure, characterized by, The utility model provides a kind of ballastless track bed, which comprises a ballastless track bed body (1); The ballastless track bed body (1) is arranged with rails (12) in the middle; The ballastless track bed body (1) is provided with a drainage mechanism (2) on both sides respectively; The drainage mechanism (2) comprises a drainage channel (201) opened on both sides of the ballastless track bed body (1); Water supply pipes (202) are respectively inserted on both sides of the ballastless track bed body (1); One end of the water supply pipe (202) is communicated with the drainage channel (201), and the other end is connected with a pressurized drainage pipe (204); A drainage pump (203) is arranged between the water supply pipe (202) and the pressurized drainage pipe (204); A drainage groove (205) is opened at the bottom of the rail (12), and the drainage groove (205) is communicated with the drainage channel (201).
2. The drainage-type ballastless track structure according to claim 1, characterized by A plurality of drain holes (4) are opened on the bottom wall of the ballastless track bed body (1).
3. The drained ballastless track bed structure according to claim 1 or 2, characterized in that, A plurality of auxiliary drainage pipes (3) are respectively opened on both sides of the ballastless track bed body (1).
4. The drained ballastless track structure according to claim 1, characterized in that Two rails (12) are arranged in the middle of the ballastless track bed body (1), and a communication groove (206) is arranged between the two rails (12).
5. The drained ballastless track structure according to claim 4, characterized in that The communication groove (206) is opened on the ballastless track bed body (1) and is communicated with the drainage channels (201) on both sides through the drainage grooves (205).
6. The drained ballastless track structure according to claim 4, characterized in that A water level sensor (207) is arranged on the inner bottom wall of the communication groove (206).
7. The drained ballastless track structure according to claim 6, characterized in that Two installation grooves (7) are opened in the middle of the ballastless track bed body (1), and the two rails (12) are respectively installed in a corresponding installation groove (7).
8. The drained ballastless track structure according to claim 6, characterized in that An installation strip (8) is clamped in the installation groove (7); a connecting plate (9) is fixed on the installation strip (8); the top surface of the connecting plate (9) is connected with the rail (12), and threaded holes (11) are opened on both sides; the connecting plate (9) is connected with the ballastless track bed body (1) through the cooperation of the threaded holes (11) and connecting bolts (10).
9. The drained ballastless track structure according to claim 1, characterized in that The installation groove (7) is communicated with the corresponding communication groove (206).
10. The drained ballastless track structure according to claim 1, characterized in that Extension plates (6) are respectively arranged on both sides of the ballastless track bed body (1), and support legs (5) are fixed on the extension plates (6); the support legs (5) are connected with the drainage pump (203). The drainage pump (203) is connected with a PLC controller; the model of the drainage pump (203) is 400WQ1700-10-75.
Citation Information
Patent Citations
Novel ballastless track bed structure
CN210621348U