Methanol fuel electric vaporization burner

By designing an alternating fan-shaped filter plate and combining it with an airflow sensor, the problem of reduced airflow caused by filter plate clogging was solved, ensuring the complete combustion of methanol and improving the burner's performance.

CN223709637UActive Publication Date: 2025-12-23FUZHOU LIYUANSHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423132618.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-23
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

In existing methanol fuel electro-vaporization burners, the filter plates are prone to clogging during use, leading to reduced airflow, which affects the completeness of methanol combustion and reduces the effectiveness of use.

Method used

An alternating filter assembly including fan-shaped filter plates was designed. The fan-shaped filter plates are used alternately by a motor. The blockage is detected by an air volume sensor. The filter plates can be easily replaced or cleaned by the installation and operation components, ensuring the stability of gas cleanliness and air intake volume.

Benefits of technology

It effectively prevents filter plate clogging, maintains stable air intake, ensures complete methanol combustion, and improves burner performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a methanol fuel electric vaporizing burner which comprises a burner body arranged on a mounting frame, the burner body is composed of a mixing cavity and a burning tube arranged on one side of the mixing cavity, and the methanol fuel electric vaporizing burner further comprises an atomizing oil pump arranged on one side of the mounting frame and used for providing an atomizing burning oil way and a vaporizing oil pump providing a vaporizing burning oil way. The side, away from the oil pump, of the mounting frame is provided with a fan, the mounting frame is provided with an electric control cabinet used for controlling work of the combustor, the side, close to the mounting frame, of the mixing cavity is provided with an air inlet pipe, and the air inlet pipe is provided with a filtering assembly used for alternately filtering outside dust. According to the utility model, the filter assembly is arranged, so that the cleanliness of gas entering the mixing cavity is ensured, and meanwhile, the fan-shaped filter plates are alternately used, so that the change of the air inlet quantity in the mixing cavity caused by dust and other impurities attached to the surfaces of the fan-shaped filter plates is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to burner technical field, concretely is a methanol fuel electric vaporization burner. BACKGROUND

[0002] Methanol fuel electric vaporization burner is a kind of equipment that methanol fuel is combusted after being converted into gaseous state. It mainly utilizes the mode of electric heating to make liquid methanol vaporization, then mixes with air to form combustible mixture gas, and is combusted in combustion chamber, to generate heat.

[0003] Methanol fuel electric vaporization burner needs a large amount of air to mix with high calorific value fuel when using, so fan needs to deliver a large amount of air into combustion pipe, so that the air flow rate in combustion pipe is fast, in actual use process, since dust and other impurities exist in external gas, filter plate is usually installed at air inlet pipe, and although the use of filter plate can realize the filtration of dust, dust and other impurities after filtration can be attached to the surface of filter screen, to cause the blockage of filter plate, affect the air intake, to further easily cause the insufficient combustion of methanol due to insufficient air intake, and further reduce the use effect of methanol fuel electric vaporization burner.

[0004] Therefore, methanol fuel electric vaporization burner is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of methanol fuel electric vaporization burner, to solve the problem that filter plate is blocked in use process in the background art proposed above.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of methanol fuel electric vaporization burner, including the burner of being arranged in mounting frame, the burner is composed of mixing cavity and the combustion pipe of being arranged in one side of mixing cavity, further including the atomizing oil pump for providing atomizing combustion oil path and the vaporization oil pump for providing gasification combustion oil path being arranged in one side of mounting frame, the side of mounting frame away from oil pump is equipped with fan, the mounting frame is equipped with electrical control cabinet for controlling the work of burner, the side of mixing cavity close to mounting frame is equipped with air inlet pipe, the air inlet pipe is equipped with filter assembly for alternately filtering external dust;

[0007] The filtering assembly comprises a fixed ring fixedly connected to the air inlet pipe away from the mixing cavity, a plurality of sector-shaped frames connected with the fixed ring through a rotating shaft, sector-shaped filter plates connected with each sector-shaped frame through a mounting assembly, a motor arranged on the side of the fixed ring close to the air inlet pipe, an output end of the motor connected with the rotating shaft, a connecting pipe fixedly connected to the side of the fixed ring away from the air inlet pipe, and an operating assembly arranged on the fixed ring and used for mounting and replacing the sector-shaped filter plates.

[0008] The air inlet pipe is provided with an air volume sensor.

[0009] The mounting assembly comprises fixed holes arranged in different side walls of the sector-shaped frame, mounting plates connected with each fixed hole through a pressing assembly, and inclined surfaces arranged on the opposite two side walls of each mounting plate.

[0010] The pressing assembly comprises a pressing plate slidingly connected with the fixed hole, the side of the mounting plate connected with the pressing plate, and two springs fixedly connected to the bottom wall of the fixed hole and connected with the pressing plate at the other end.

[0011] The operating assembly comprises a sector-shaped operating hole arranged on the side of the fixed ring away from the air inlet pipe, a sector-shaped plate arranged in the sector-shaped operating hole, two first connecting plates fixedly connected to one side of the sector-shaped plate, and a second connecting plate connected with the fixed ring at one end through a rotating rod and arranged between the two first connecting plates.

[0012] The side of the sector-shaped plate close to the sector-shaped operating hole is provided with a soft magnetic strip.

[0013] Compared with the prior art, the filtering assembly of the present application has the following advantages:

[0014] The filtering assembly is arranged to ensure the cleanliness of the gas entering the mixing cavity, and the alternating use of the sector-shaped filter plates reduces the change of the air volume in the mixing cavity caused by the dust and impurities attached to the surface of the sector-shaped filter plates, thereby further ensuring the sufficiency of the methanol combustion and improving the use effect of the methanol fuel electric vaporization burner. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the present application;

[0016] Figure 2 It is a fan structure schematic view of the present application;

[0017] Figure 3 It is a filtering assembly structure schematic view of the present application;

[0018] Figure 4 It is operation assembly structure schematic view of the utility model;

[0019] Figure 5 It is Figure 4 Enlarged view of B;

[0020] Figure 6 It is installation assembly internal structure schematic view of the utility model;

[0021] Figure 7 It is Figure 6 Enlarged view of A.

[0022] Figure 8 It is structure schematic view of fan-shaped filter plate.

[0023] In the figure: 101, mixing cavity;102, combustion tube;103, mounting bracket;2, atomizing oil pump;3, vaporizing oil pump;4, electrical control cabinet;5, air inlet pipe;601, fixed ring;603, fan-shaped frame;604, fan-shaped filter plate;605, connecting pipe;606, motor;701, fixed hole;702, mounting plate;703, inclined surface;704, mounting hole;801, extruded plate;802, spring;9, air volume sensor;1001, fan-shaped operation hole;1002, fan-shaped plate;1003, first connecting plate;1004, rotating rod;1005, second connecting plate;12, fan. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Embodiment 1

[0026] Please refer to Figures 1-8 , a kind of methanol fuel electric vaporization combustor in the figure, including setting in mounting bracket 103 combustor, combustor is composed of mixing cavity 101 and the combustion tube 102 setting in one side of mixing cavity 101, still include setting in one side of mounting bracket 103 for providing atomized combustion oil circuit atomizing oil pump 2 and provide gasification combustion oil circuit vaporizing oil pump 3, mounting bracket 103 is provided with fan 12 away from oil pump side, mounting bracket 103 is provided with electrical control cabinet 4 for controlling the work of combustor, mixing cavity 101 is provided with air inlet pipe 5 close to one side of mounting bracket 103, air inlet pipe 5 is provided with filter assembly for alternately filtering external dust;

[0027] The filtering assembly comprises a fixed ring 601 fixedly connected to the air inlet pipe 5 away from the mixing cavity 101, the fixed ring 601 is connected with a plurality of sector frames 603 through a rotating shaft, each sector frame 603 is connected with a sector filter plate 604 through a mounting assembly, the side of the fixed ring 601 close to the air inlet pipe 5 is provided with a motor 606, the output end of the motor 606 is connected with the rotating shaft, the side of the fixed ring 601 away from the air inlet pipe 5 is fixedly connected with a connecting pipe 605, and the fixed ring 601 is provided with an operating assembly for mounting and replacing each sector filter plate 604;

[0028] It should be noted that: through the setting of the filtering assembly, the cleanliness of the gas entering the mixing cavity 101 is ensured, and through the alternating use of the sector filter plates 604, the change of the air inlet amount in the mixing cavity 101 caused by the dust and impurities attached to the surface of the sector filter plates 604 is reduced, thereby further ensuring the sufficiency of methanol combustion, and further improving the use effect of the methanol fuel electric vaporization burner.

[0029] It should be noted that: as prior art, the specific structure and working principle of the methanol fuel electric vaporization burner have been mastered by those skilled in the art, and will not be described in detail here.

[0030] Please refer to Figure 4 , the air inlet pipe 5 in the figure is provided with an air volume sensor 9;

[0031] It should be noted that:

[0032] It should be noted that: the model of the air volume sensor 9 is a hot air speed sensor of sn20, a hot wire tungsten wire or a platinum wire or a hot film platinum or chromium film is used as a probe, which is exposed to the measured air and connected to a Wheatstone bridge. When the wind blows, the hot wire or hot film will be cooled, and its resistance value will change. The change of the resistance value is measured by the Wheatstone bridge, and then the flow rate of the measured cross section air is detected, and the air volume is obtained according to the cross-sectional area. Because the heat release coefficient is related to the air flow rate, the greater the flow rate, the greater the corresponding heat release coefficient, that is, the faster the heat dissipation; the smaller the flow rate, the slower the heat dissipation.

[0033] Working principle: when the methanol fuel electric vaporization burner is in use, first start the atomizing oil pump 2 that provides the atomizing combustion oil path, the atomized methanol is easier to be ignited, and a stable flame can be quickly established. When the start signal is sent, under the control of the electrical control cabinet 4, the atomizing oil pump 2 delivers the methanol to the atomizing nozzle at a certain pressure, and the methanol is sprayed into the combustion chamber after being atomized. At this time, the atomized methanol is ignited by the ignition device such as an electric spark igniter to form an initial flame. During the combustion of the atomized methanol, the fan 12 is used to draw a large amount of air from the outside into the combustion chamber to mix with the atomized methanol and enhance the sufficiency of the atomized methanol combustion. The vaporization oil pump 3 for providing the gasification combustion oil path can be started later, because gasification combustion needs a certain time to fully vaporize the methanol, and the vaporized methanol can burn better after the stable initial flame is formed in the combustion chamber. After the initial flame is formed, the vaporization oil pump 3 starts to work, delivers the methanol to the vaporization device for vaporization treatment, and then delivers the vaporized methanol to the combustion chamber for combustion. After the burner enters the stable combustion stage, the two oil pumps work simultaneously. They cooperate with each other to maintain the combustion process. The atomizing combustion can provide instant flame, so that the burner can maintain the combustion state under various working conditions. The gasification combustion can provide more sufficient and efficient combustion, because the mixture of vaporized methanol and air is more uniform, the combustion is more complete, the combustion efficiency is improved, and the pollutant emission is reduced.

[0034] At the same time, in the process of continuously delivering the outside air to the mixing cavity 101 by the fan 12, the dust and other impurities in the outside air are filtered by the fan-shaped filter plate 604, thereby ensuring the cleanliness of the gas entering the mixing cavity 101. When the air volume sensor 9 detects that the air inlet volume decreases after the fan-shaped filter plate 604 has filtered the outside air for a period of time, it can be judged that the fan-shaped filter plate 604 is blocked by the attachment of dust and other impurities on its surface. At this time, the motor 606 is started to drive the rotation of the fan-shaped frame 603 on the rotating shaft, thereby driving the rotation of the fan-shaped filter plate 604, so as to rotate the dirty fan-shaped filter plate 604 to the side away from the air inlet pipe 5, and rotate the clean fan-shaped filter plate 604 to the lower side of the air inlet pipe 5. Through the alternate use of the fan-shaped filter plate 604, the filtration of the outside air is realized while reducing the change of the air inlet volume in the mixing cavity 101 caused by the attachment of dust and other impurities on the surface of the fan-shaped filter plate 604, thereby further ensuring the sufficiency of the methanol combustion and improving the use effect of the methanol fuel electric vaporization burner.

[0035] Example 2

[0036] Please refer to Figure 7The embodiment is further illustrated with reference to the embodiment 1. The mounting assembly in the drawing includes fixing holes 701 formed in the sidewalls of the different sides of the fan-shaped frame 603. Each fixing hole 701 is connected with a mounting plate 702 through an extrusion assembly. The two opposite sidewalls of each mounting plate 702 are provided with inclined surfaces 703. The fan-shaped filter plate 604 is provided with mounting holes 704 in the different sides. Each mounting hole 704 is arranged in matching with the mounting plate 702.

[0037] It should be noted that the mounting assembly is arranged to improve the convenience of dismounting the fan-shaped filter plate 604 while mounting and fixing the fan-shaped filter plate 604, thereby facilitating the cleaning or replacement of the dirty fan-shaped filter plate 604.

[0038] Referring to Figure 7 The extrusion assembly in the drawing includes an extrusion plate 801 slidably connected with the fixing hole 701. One side of the mounting plate 702 is connected with the extrusion plate 801. Two springs 802 are fixedly connected with the bottom wall of the fixing hole 701. The other ends of the two springs 802 are connected with the extrusion plate 801.

[0039] It should be noted that the extrusion assembly is arranged to provide the guiding and resetting functions for the mounting plate 702.

[0040] Referring to Figure 5 The operation assembly in the drawing includes a fan-shaped operation hole 1001 formed in the fixed ring 601 away from the air inlet pipe 5. The fan-shaped operation hole 1001 is provided with a fan-shaped plate 1002. One side of the fan-shaped plate 1002 is fixedly connected with two first connecting plates 1003. The second connecting plate 1005 is connected with the two first connecting plates 1003 through a rotating rod 1004. One end of the second connecting plate 1005 is connected with the fixed ring 601. The side of the fan-shaped plate 1002 close to the fan-shaped operation hole 1001 is provided with a soft magnetic strip.

[0041] It should be noted that the operation assembly is arranged to provide the operation space for the mounting and replacement of the fan-shaped filter plate 604.

[0042] Working principle: when the fan-shaped filter plate 604 needs to be mounted and replaced, the fan-shaped plate 1002 is first opened, and then the fan-shaped filter plate 604 is pulled. Under the action of the pulling force, the fan-shaped filter plate 604 can be taken out of the fan-shaped frame 603. After the dirty fan-shaped filter plate 604 is dismounted, it can be cleaned or replaced.

[0043] After the cleaning and replacement of the sector filter plate 604 are completed, by aligning the sector filter plate 604 with the sector frame 603, and then pushing the sector filter plate 604 into the sector frame 603, when the sector filter plate 604 abuts against the mounting plate 702, under the interaction force of the inclined surface 703 and the guiding action of the extrusion assembly, the mounting plate 702 will be pushed to shrink into the fixed hole 701, with the continuous pushing of the sector filter plate 604, when the mounting plate 702 abuts against the fixed hole 701, under the elastic action of the extrusion assembly, the mounting plate 702 will be pushed to insert into the fixed hole 701 and abut against the bottom wall of the fixed hole 701, so as to realize the installation and fixation of the sector filter plate 604 by the abutting action of the mounting plate 702.

[0044] It will be apparent to those skilled in the art that the present application is not limited to the details of the above-exemplified embodiments but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Thus, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being indicated by the appended claims rather than by the above description, and it is intended to be encompassing of all changes and modifications which fall within the meaning and scope of equivalents of the claims. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A methanol fuel electric vaporization combustor, comprising: a combustor provided on a mounting frame (103), the combustor being composed of a mixing cavity (101) and a combustion tube (102) provided on one side of the mixing cavity (101); characterized in that it further comprises: an atomizing oil pump (2) and a vaporizing oil pump (3) provided on one side of the mounting frame (103) for providing an atomizing combustion oil path, a fan (12) being provided on the side of the mounting frame (103) away from the oil pumps, the mounting frame (103) being provided with an electrical control cabinet (4) for controlling the operation of the combustor, the mixing cavity (101) being provided with an air inlet pipe (5) on the side close to the mounting frame (103), the air inlet pipe (5) being provided with a filtering assembly for alternately filtering external dust; the filtering assembly comprises a fixed ring (601) fixedly connected to the side of the air inlet pipe (5) away from the mixing cavity (101), the fixed ring (601) being connected with a plurality of sector-shaped frames (603) through a rotating shaft, each sector-shaped frame (603) being connected with a sector-shaped filter plate (604) through a mounting assembly, the fixed ring (601) being provided with a motor (606) on the side close to the air inlet pipe (5), the output end of the motor (606) being connected with the rotating shaft, the fixed ring (601) being fixedly connected with a connecting pipe (605) on the side away from the air inlet pipe (5), the fixed ring (601) being provided with an operating assembly for mounting and replacing each sector-shaped filter plate (604).

2. A methanol fuel electric vaporization burner according to claim 1, characterized in that: The air inlet pipe (5) is provided with an air volume sensor (9).

3. A methanol fuel electric vaporization burner according to claim 1, characterized in that: The mounting assembly comprises fixed holes (701) opened in different side walls of the sector-shaped frame (603), each fixed hole (701) being connected with a mounting plate (702) through a pressing assembly, each mounting plate (702) being provided with inclined surfaces (703) on the opposite two side walls, different sides of the sector-shaped filter plate (604) being provided with mounting holes (704), each mounting hole (704) being arranged in matching with the mounting plate (702).

4. A methanol fuel gasifier combustor according to claim 3, wherein: The pressing assembly comprises a pressing plate (801) slidingly connected with the fixed hole (701), one side of the mounting plate (702) being connected with the pressing plate (801), the bottom wall of the fixed hole (701) being fixedly connected with two springs (802), the other ends of the two springs (802) being connected with the pressing plate (801).

5. A methanol fuel electric vaporization burner according to claim 1, characterized in that: The operating assembly comprises a sector-shaped operating hole (1001) opened in the side of the fixed ring (601) away from the air inlet pipe (5), the sector-shaped operating hole (1001) being provided with a sector-shaped plate (1002), one side of the sector-shaped plate (1002) being fixedly connected with two first connecting plates (1003), the second connecting plate (1005) being connected with the second connecting plate (1005) through a rotating rod (1004) between the two first connecting plates (1003), one end of the second connecting plate (1005) being connected with the fixed ring (601).

6. A methanol fuel gasifier combustor according to claim 5, wherein: The sector-shaped plate (1002) is provided with a soft magnetic strip on the side close to the sector-shaped operating hole (1001).