Titanium and titanium alloy wire coating thickness online measurement system

Abstract

The utility model discloses a titanium and titanium alloy wire coating thickness on-line measuring system, which comprises a base, a wire pay-off mechanism and a wire take-up mechanism are fixedly connected on the base, a wire coating mechanism is arranged between the wire pay-off mechanism and the wire take-up mechanism, a wire stabilizing mechanism is arranged between the wire coating mechanism and the wire take-up mechanism, and the wire pay-off mechanism and the wire take-up mechanism are fixedly connected on the base. The wire take-up mechanism and the wire stabilizing mechanism are connected with the wire coating mechanism through wires. The titanium and titanium alloy wire coating thickness on-line measurement system solves the problem that the titanium and titanium alloy wire coating thickness cannot be measured in the prior art.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the coating thickness measurement technical field, concretely relates to titanium and titanium alloy wire rod coating thickness on -line measurement system. BACKGROUND

[0002] In order to adapt to the fastener continuous upsetting process, titanium and titanium alloy wire rod with dry film lubricating coating in coil is needed. The dry film lubricating coating of titanium and titanium alloy usually uses molybdenum disulfide, graphite, tungsten disulfide, disperses the lubricating material into phenolic resin, deionized water etc., and then adds dispersing agent, leveling agent, thickening agent, defoaming agent and other surface additives to obtain coating liquid. The titanium and titanium alloy wire rod is coated with coating, usually adopts through type dip coating, and then is dried, wound and solidified on line.

[0003] The dry film lubricating coating of titanium and titanium alloy is generally less than 3 microns, the coating is too thin, the lubrication and load resistance are insufficient, and the upsetting process can cause the rod of fastener to be scratched. The dry film lubricating coating of titanium and titanium alloy is generally more than 25 microns, the coating is too thick, and the upsetting process can easily cause the coating to fall off in the mold, causing the rod of the subsequent upset fastener to be scratched due to the accumulation of the coating. Therefore, the titanium and titanium alloy coil wire rod for fasteners needs to control the thickness of the dry film lubricating coating within a certain range, and the coating thickness of the whole coil wire rod needs to be accurately measured and fed back to the coating machine in real time to adjust the coating winding speed and heating power.

[0004] The coating thickness detection usually adopts instruments or equipment to determine that it meets the standard requirements according to the detection method. GB / T13452.2-2008 "Determination of Film Thickness of Paint and Varnish" specifies the measurement methods of wet film coating, including mechanical method, micrometer measurement, comb rule and wheel rule measurement. However, these methods cannot be applied to the on-line coating measurement and on-line coating thickness control of titanium and titanium alloy coil wire rod. The magnetic induction thickness measurement needs the base body to be magnetically conductive, and titanium and titanium alloy are non-ferromagnetic materials, so this method cannot be applied. The ultrasonic thickness instrument cannot measure the coating thickness of 3 microns to 12 microns. The eddy current thickness probe or probe can affect the surface of the coated wire rod, and the coating wire rod cross section has curvature. It is relatively difficult to set the calibration and curvature compensation for different specifications of wire rod, which affects the coating thickness detection accuracy. The metallographic method can only detect the coating thickness of the wire rod cross section, and cannot measure the coating thickness of the whole coil wire rod. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing titanium and titanium alloy wire rod coating thickness on-line measurement system, and solves the problem that the prior art cannot measure the coating thickness of titanium and titanium alloy coil wire rod.

[0006] The utility model adopts the technical scheme, titanium and titanium alloy wire material coating thickness on -line measurement system, including base, the wire material pay -off mechanism and wire material take -up mechanism are fixedly connected on the base, be equipped with wire material coating mechanism between wire material pay -off mechanism and wire material take -up mechanism, be equipped with wire material stabilizing mechanism between wire material coating mechanism and wire material take -up mechanism, wire material take -up mechanism and wire material stabilizing mechanism are connected through wire and wire material coating mechanism.

[0007] The utility model has the characteristics that:

[0008] Wire material coating mechanism and wire material stabilizing mechanism are fixedly connected on the base, and the wire material pay -off mechanism, the wire material coating mechanism, the wire material stabilizing mechanism and the wire material take -up mechanism are coaxially arranged.

[0009] The wire material coating mechanism includes a wire material coating machine, which includes a coating liquid tank and a coating machine control console.

[0010] The wire material stabilizing mechanism includes a first three-jaw chuck mechanism and a second three-jaw chuck mechanism, and a first optical-thermal coating thickness gauge and a second optical-thermal coating thickness gauge are arranged between the first three-jaw chuck mechanism and the second three-jaw chuck mechanism.

[0011] The first three-jaw chuck mechanism and the second three-jaw chuck mechanism each include a three-jaw chuck, and a plurality of three-jaw chuck internal threaded holes are arranged on the three-jaw chuck.

[0012] The first optical-thermal coating thickness gauge and the second optical-thermal coating thickness gauge are arranged on both sides of the central axis of the first three-jaw chuck mechanism and the second three-jaw chuck mechanism, the laser measuring points of the first optical-thermal coating thickness gauge and the second optical-thermal coating thickness gauge fall on the central axis of the first three-jaw chuck mechanism and the second three-jaw chuck mechanism, and the testing directions of the first optical-thermal coating thickness gauge and the second optical-thermal coating thickness gauge are perpendicular to the central axis of the first three-jaw chuck mechanism and the second three-jaw chuck mechanism.

[0013] The first wire clamping and centering mechanism and the second wire clamping and centering mechanism each comprise three clamping and centering mechanisms, the clamping and centering mechanism comprises a first fixed plate, one end of the first fixed plate is fixedly connected with a second fixed plate through a connecting plate, the first fixed plate and the second fixed plate are correspondingly arranged, an inner thread hole of the clamping and centering mechanism is formed in the side surface of the connecting plate, a hexagonal socket head cap screw is arranged in the inner thread hole of the clamping and centering mechanism, a clamping and centering mechanism shaft is arranged on the first fixed plate and the second fixed plate, a clamping and centering guide wheel is sleeved on the clamping and centering mechanism shaft, and the clamping and centering guide wheel is arranged between the first fixed plate and the second fixed plate.

[0014] The clamping and centering guide wheel is made of rubber or polytetrafluoroethylene, an arc-shaped groove is formed in the outer edge of the clamping and centering guide wheel, the central angle of the arc-shaped groove is 100°-115°, and the radius of the arc-shaped groove is 3 / 4 of the radius of the titanium wire.

[0015] The titanium and titanium alloy wire coating thickness online measurement system has the following beneficial effects:

[0016] The titanium and titanium alloy wire coating thickness online measurement system provided by the utility model can keep the wire stable through the wire clamping and centering mechanism, lays a foundation for online thickness measurement, the coating thickness gauge is a light-heat type coating thickness gauge, and the coating thickness can be accurately measured without contact, the thickness of the wet film coating of the titanium and titanium alloy coil wire is measured and fed back online, the measurement result is accurate, and the feedback and closed-loop control of the coating thickness of different coil wires can be realized. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic view of the titanium and titanium alloy wire coating thickness online measurement system of the utility model;

[0018] Figure 2 is a structural schematic view of the three-jaw chuck of the utility model;

[0019] Figure 3 is a structural schematic view of the clamping and centering mechanism of the utility model.

[0020] In the drawing, 1 is a wire pay-off mechanism, 2 is a titanium wire, 3 is a wire coating machine, 31 is an induction heating coil, 32 is a coating liquid tank, 33 is a stirring mechanism, 4 is a base, 5 is a first three-jaw chuck mechanism, 51 is a first wire clamping and centering mechanism, 6 is a second three-jaw chuck mechanism, 61 is a second wire clamping and centering mechanism, 7 is a first light-heat type coating thickness gauge, 8 is a second light-heat type coating thickness gauge, 9 is a wire take-up mechanism, 10 is a three-jaw chuck, 11 is a three-jaw chuck inner thread hole, 12 is a clamping and centering mechanism, 121 is a first fixed plate, 122 is a connecting plate, 123 is a second fixed plate, 124 is a clamping and centering mechanism inner thread hole, 125 is a clamping and centering mechanism shaft, and 126 is a clamping and centering guide wheel. DETAILED DESCRIPTION

[0021] The utility model discloses in detail below combining with the drawings and specific embodiment.

[0022] The titanium and titanium alloy wire coating thickness on-line measuring system provided by the utility model is as shown in the figure, comprising a base 4, the base 4 is fixedly connected with a wire pay-off mechanism 1 and a wire take-up mechanism 9, a wire coating mechanism is arranged between the wire pay-off mechanism 1 and the wire take-up mechanism 9, a wire stabilizing mechanism is arranged between the wire coating mechanism and the wire take-up mechanism 9, and the wire take-up mechanism 9 and the wire stabilizing mechanism are connected with the wire coating mechanism through wires. Figure 1 The wire coating mechanism and the wire stabilizing mechanism are fixedly connected on the base 4, and the wire pay-off mechanism 1, the wire coating mechanism, the wire stabilizing mechanism and the wire take-up mechanism 9 are coaxially arranged. The wire coating mechanism comprises a wire coating machine 3, and the wire coating machine 3 comprises a coating liquid tank 32 and a coating machine control console. The wire stabilizing mechanism comprises a first three-jaw chuck mechanism 5 and a second three-jaw chuck mechanism 6 arranged correspondingly, a first optical-thermal type coating thickness gauge 7 and a second optical-thermal type coating thickness gauge 8 are arranged between the first three-jaw chuck mechanism 5 and the second three-jaw chuck mechanism 6, the first optical-thermal type coating thickness gauge 7 and the second optical-thermal type coating thickness gauge 8 can realize calibration, data feedback and output functions, the thickness measurement accuracy of the first optical-thermal type coating thickness gauge 7 and the second optical-thermal type coating thickness gauge 8 both meets ±0.2 microns, a first wire clamping centering mechanism 51 is fixedly connected to the side of the first three-jaw chuck mechanism 5 close to the second three-jaw chuck mechanism 6 through an internal hexagonal bolt, a second wire clamping centering mechanism 61 is fixedly connected to the side of the second three-jaw chuck mechanism 6 close to the first three-jaw chuck mechanism 5 through an internal hexagonal bolt, the first three-jaw chuck mechanism 5, the first wire clamping centering mechanism 51, the second wire clamping centering mechanism 61 and the second three-jaw chuck mechanism 6 are coaxially arranged, the first optical-thermal type coating thickness gauge 7 and the second optical-thermal type coating thickness gauge 8 are connected with the coating machine control console through wires, the first optical-thermal type coating thickness gauge 7 and the second optical-thermal type coating thickness gauge 8 export measured data, and meanwhile, coating thickness data is fed back to the coating machine control console through a communication interface, the coating machine control console receives the feedback data signals of the first optical-thermal type coating thickness gauge 7 and the second optical-thermal type coating thickness gauge 8, carries out filtering processing first, filters abnormal signals, and after the coating machine control console obtains the coating thickness, adjusts the take-up speed first, matches the adaptive adjustment of the induction heating power. Figure 2 As shown in the figure, the first three-jaw chuck mechanism 5 and the second three-jaw chuck mechanism 6 both comprise a three-jaw chuck 10, a plurality of three-jaw chuck inner threaded holes 11 are arranged on the three-jaw chuck 10, and internal hexagonal bolts are arranged in the three-jaw chuck inner threaded holes 11. Figure 3As shown, the first wire clamping and centering mechanism 51 and the second wire clamping and centering mechanism 61 each include three clamping and centering machines 12, which include a first fixed plate 121, one end of which is fixedly connected with a second fixed plate 123 through a connecting plate 122, the first fixed plate 121 and the second fixed plate 123 are correspondingly arranged, a clamping and centering machine inner threaded hole 124 is formed in the side surface of the connecting plate 122, an inner hexagonal bolt is arranged in the clamping and centering machine inner threaded hole 124, a clamping and centering machine shaft 125 is arranged on the first fixed plate 121 and the second fixed plate 123, a clamping and centering guide wheel 126 is sleeved on the clamping and centering machine shaft 125, and the clamping and centering guide wheel 126 is arranged between the first fixed plate 121 and the second fixed plate 123; the clamping and centering guide wheel 126 is made of rubber or polytetrafluoroethylene, an arc-shaped groove is formed in the outer edge of the clamping and centering guide wheel 126, the central angle of the arc-shaped groove is 100°-115°, the radius of the arc-shaped groove is 3 / 4 of the radius of the titanium wire 2, and the clamping and centering guide wheel 126 can be replaced according to the diameters of different titanium wires 2. The stability of the wire winding process is ensured, and the wire shaking is avoided. The online measurement of the coating thickness of titanium and titanium alloy disc-shaped wire can be realized, the precision is high, the data can be quickly exported, and the data can be real-time returned to the control console of the coating machine, which is beneficial to realize online adjustment. The titanium and titanium alloy disc-shaped wire coating thickness is measured, and the result is compared with the metallographic method. The results show that the measurement precision and data accuracy of the present application are better than those of the metallographic method, and the length direction of the wire can be measured, which is beneficial to ensure the coating thickness control of the wire.

[0023] The calibration of the first optical-thermal coating thickness gauge 7 and the second optical-thermal coating thickness gauge 8 is as follows: a flat test piece made of the same material as the titanium and titanium alloy wire to be coated is used, the size of the flat test piece should be greater than 5cmx5cm, the surface roughness of the flat test piece should be ≤1.6μm, the same coating material as the coating and the to-be-coated is used, multi-data calibration is adopted, and the calibration data should cover the range of the to-be-measured coating thickness. For example, if the actual thickness range of the coating is (3~12)μm, the standard coating thickness of the flat test piece is 2μm, 3μm, 7μm, 12μm and 20μm.

[0024] The working principle of the online measurement system for coating thickness of titanium and titanium alloy wire provided by this utility model is as follows: titanium and titanium wire 2 are placed on the wire feeding mechanism 1. The winding speed is set by the control console of the coating machine. The wire is fed into the wire coating machine 3, bent and passed through the coating liquid tank 32. During the coating process, the stirring mechanism 33 continuously stirs to ensure uniform coating liquid. The coated wire is dried by the induction heating coil 31. The dried coated wire enters the first three-jaw chuck mechanism 5 and the second three-jaw chuck mechanism 6 after passing through the guide wheel of the wire coating machine 3. The first wire clamping and centering mechanism 51 and the second wire clamping and centering mechanism 61 are installed on the three-jaw chuck 10. The coating thickness is measured by the first photothermal coating thickness gauge 7 and the second photothermal coating thickness gauge 8. Then the wire is wound up by the wire winding mechanism 9.

[0025] Example 1

[0026] The online measurement system for coating thickness of titanium and titanium alloy wires proposed in this embodiment, such as... Figure 1 As shown, it includes a base 4, on which a wire feeding mechanism 1 and a wire take-up mechanism 9 are fixedly connected. A wire coating mechanism is provided between the wire feeding mechanism 1 and the wire take-up mechanism 9. A wire stabilizing mechanism is provided between the wire coating mechanism and the wire take-up mechanism 9. Both the wire take-up mechanism 9 and the wire stabilizing mechanism are connected to the wire coating mechanism through wires.

[0027] Example 2

[0028] The online measurement system for coating thickness of titanium and titanium alloy wires proposed in this embodiment, such as... Figure 1 As shown, the system includes a base 4, on which a wire feeding mechanism 1 and a wire take-up mechanism 9 are fixedly connected. A wire coating mechanism is provided between the wire feeding mechanism 1 and the wire take-up mechanism 9, and a wire stabilizing mechanism is provided between the wire coating mechanism and the wire take-up mechanism 9. Both the wire take-up mechanism 9 and the wire stabilizing mechanism are connected to the wire coating mechanism via wires. The wire coating mechanism and the wire stabilizing mechanism are both fixedly connected to the base 4. The wire feeding mechanism 1, the wire coating mechanism, the wire stabilizing mechanism, and the wire take-up mechanism 9 are arranged coaxially. The wire coating mechanism includes a wire coating machine 3, which includes a coating liquid tank 32 and a coating machine control console. The wire take-up mechanism 9 is connected to the coating machine control console via wires. The coating liquid tank 32 contains wire coating liquid and a stirring mechanism 33. The wire coating machine 3 is equipped with an induction heating coil 31, which is connected to the coating machine control console via wires.

[0029] Example 3

[0030] The online measurement system for coating thickness of titanium and titanium alloy wires proposed in this embodiment, such as... Figure 1As shown, including the base 4, the base 4 is fixed with wire feeding mechanism 1 and wire take-up mechanism 9, between the wire feeding mechanism 1 and the wire take-up mechanism 9 is provided with wire coating mechanism, wire coating mechanism and wire take-up mechanism 9 between the wire stabilizing mechanism, wire take-up mechanism 9 and wire stabilizing mechanism are connected through the wire and wire coating mechanism; wire coating mechanism and wire stabilizing mechanism are fixed on the base 4, wire feeding mechanism 1, wire coating mechanism, wire stabilizing mechanism and wire take-up mechanism 9 coaxial arrangement; wire coating mechanism includes wire coating machine 3, wire coating machine 3 includes coating liquid tank 32 and coating machine console, wire take-up mechanism 9 through the wire and coating machine console connection, coating liquid tank 32 is provided with wire coating liquid, coating liquid tank 32 is provided with stirring mechanism 33, wire coating machine 3 is provided with induction heating coil 31, induction heating coil 31 through the wire and coating machine console connection; wire stabilizing mechanism includes the first three jaw chuck mechanism 5 and the second three jaw chuck mechanism 6 are correspondingly set, between the first three jaw chuck mechanism 5 and the second three jaw chuck mechanism 6 is provided with the first optical thermal coating thickness gauge 7 and the second optical thermal coating thickness gauge 8, the side of the first three jaw chuck mechanism 5 close to the second three jaw chuck mechanism 6 is fixed with the first wire clamping centering mechanism 51 through the inner hexagonal bolt, the side of the second three jaw chuck mechanism 6 close to the first three jaw chuck mechanism 5 is fixed with the second wire clamping centering mechanism 61 through the inner hexagonal bolt, the first three jaw chuck mechanism 5, the first wire clamping centering mechanism 51, the second wire clamping centering mechanism 61 and the second three jaw chuck mechanism 6 are coaxially arranged, the first optical thermal coating thickness gauge 7 and the second optical thermal coating thickness gauge 8 are connected through the wire and coating machine console.

[0031] Example 4

[0032] The titanium and titanium alloy wire coating thickness on-line measurement system provided in the embodiment, such as Figure 1As shown, including the base 4, the base 4 is fixed with wire material pay-off mechanism 1 and wire material take-up mechanism 9, wire material coating mechanism is provided between wire material pay-off mechanism 1 and wire material take-up mechanism 9, wire material coating mechanism and wire material take-up mechanism 9 are connected through wire and wire material coating mechanism; wire material coating mechanism and wire material stabilizing mechanism are fixed on the base 4, wire material pay-off mechanism 1, wire material coating mechanism, wire material stabilizing mechanism and wire material take-up mechanism 9 are coaxially arranged; wire material coating mechanism includes wire material coating machine 3, wire material coating machine 3 includes coating liquid tank 32 and coating machine control console, wire material take-up mechanism 9 is connected with coating machine control console through wire, coating liquid tank 32 is provided with wire material coating liquid, coating liquid tank 32 is provided with stirring mechanism 33, wire material coating machine 3 is provided with induction heating coil 31, induction heating coil 31 is connected with coating machine control console through wire; wire material stabilizing mechanism includes corresponding first three-jaw chuck mechanism 5 and second three-jaw chuck mechanism 6, first optical thermal coating thickness gauge 7 and second optical thermal coating thickness gauge 8 are provided between first three-jaw chuck mechanism 5 and second three-jaw chuck mechanism 6, first three-jaw chuck mechanism 5 is fixed with first wire material clamping centering mechanism 51 through inner hexagonal bolt on the side close to second three-jaw chuck mechanism 6, second three-jaw chuck mechanism 6 is fixed with second wire material clamping centering mechanism 61 through inner hexagonal bolt on the side close to first three-jaw chuck mechanism 5, first three-jaw chuck mechanism 5, first wire material clamping centering mechanism 51, second wire material clamping centering mechanism 61 and second three-jaw chuck mechanism 6 are coaxially arranged, first optical thermal coating thickness gauge 7 and second optical thermal coating thickness gauge 8 are connected with coating machine control console through wire; as Figure 2 As shown, first three-jaw chuck mechanism 5 and second three-jaw chuck mechanism 6 both include three-jaw chuck 10, a plurality of three-jaw chuck inner threaded holes 11 are provided on three-jaw chuck 10, inner hexagonal bolt is provided in three-jaw chuck inner threaded hole 11.

[0033] Example 5

[0034] The titanium and titanium alloy wire coating thickness on-line measurement system provided in the embodiment, as shown in the figure, Figure 1As shown, including the base 4, the base 4 is fixed with wire material pay-off mechanism 1 and wire material take-up mechanism 9, wire material pay-off mechanism 1 and wire material take-up mechanism 9 between the wire material coating mechanism is equipped, wire material coating mechanism and wire material take-up mechanism 9 between the wire material stability mechanism, wire material take-up mechanism 9 and wire material stability mechanism are connected through the wire and wire material coating mechanism; wire material coating mechanism and wire material stability mechanism are fixed on the base 4, wire material pay-off mechanism 1, wire material coating mechanism, wire material stability mechanism and wire material take-up mechanism 9 coaxial arrangement; wire material coating mechanism includes wire material coating machine 3, wire material coating machine 3 includes coating liquid tank 32 and coating machine console, wire material take-up mechanism 9 through the wire and coating machine console connection, coating liquid tank 32 is equipped with wire material coating liquid, coating liquid tank 32 is equipped with stirring mechanism 33, wire material coating machine 3 is equipped with induction heating coil 31, induction heating coil 31 through the wire and coating machine console connection; wire material stability mechanism includes corresponding first three jaw chuck mechanism 5 and second three jaw chuck mechanism 6, first three jaw chuck mechanism 5 and second three jaw chuck mechanism 6 between the first optical thermal coating thickness gauge 7 and second optical thermal coating thickness gauge 8, the side of first three jaw chuck mechanism 5 close to second three jaw chuck mechanism 6 is fixed with first wire clamping centering mechanism 51 through the inner hexagonal bolt, the side of second three jaw chuck mechanism 6 close to first three jaw chuck mechanism 5 is fixed with second wire clamping centering mechanism 61 through the inner hexagonal bolt, first three jaw chuck mechanism 5, first wire clamping centering mechanism 51, second wire clamping centering mechanism 61 and second three jaw chuck mechanism 6 are coaxially arranged, first optical thermal coating thickness gauge 7 and second optical thermal coating thickness gauge 8 are connected through the wire and coating machine console; as Figure 2 As shown, first three jaw chuck mechanism 5 and second three jaw chuck mechanism 6 both include three jaw chuck 10, three jaw chuck 10 is equipped with a plurality of three jaw chuck inner threaded hole 11, the inner hexagonal bolt is arranged in three jaw chuck inner threaded hole 11. As shown, Figure 3 As shown, first wire clamping centering mechanism 51 and second wire clamping centering mechanism 61 both include three clamping centering machine 12, clamping centering machine 12 includes first fixed plate 121, one end of first fixed plate 121 is fixed with second fixed plate 123 through connecting plate 122, first fixed plate 121 and second fixed plate 123 are correspondingly arranged, the side of connecting plate 122 is provided with clamping centering machine inner threaded hole 124, the inner hexagonal bolt is arranged in clamping centering machine inner threaded hole 124, first fixed plate 121 and second fixed plate 123 are commonly provided with clamping centering machine shaft 125, clamping centering machine shaft 125 is sleeved with clamping centering guide wheel 126, clamping centering guide wheel 126 is arranged between first fixed plate 121 and second fixed plate 123.

[0035] Example 6

[0036] The titanium and titanium alloy wire coating thickness on-line measurement system provided in the embodiment, as shown in Figure 1As shown, including the base 4, the base 4 is fixed with wire feeding mechanism 1 and wire take-up mechanism 9, between the wire feeding mechanism 1 and wire take-up mechanism 9 is provided with wire coating mechanism, wire coating mechanism and wire take-up mechanism 9 between the wire stabilizing mechanism, wire take-up mechanism 9 and wire stabilizing mechanism are connected through the wire and wire coating mechanism; wire coating mechanism and wire stabilizing mechanism are fixed on the base 4, wire feeding mechanism 1, wire coating mechanism, wire stabilizing mechanism and wire take-up mechanism 9 coaxial arrangement; wire coating mechanism includes wire coating machine 3, wire coating machine 3 includes coating liquid tank 32 and coating machine console, wire take-up mechanism 9 through the wire and coating machine console connection, coating liquid tank 32 is provided with wire coating liquid, coating liquid tank 32 is provided with stirring mechanism 33, wire coating machine 3 is provided with induction heating coil 31, induction heating coil 31 through the wire and coating machine console connection; wire stabilizing mechanism includes the first three jaw chuck mechanism 5 and the second three jaw chuck mechanism 6 are correspondingly provided, between the first three jaw chuck mechanism 5 and the second three jaw chuck mechanism 6 is provided with the first optical thermal coating thickness gauge 7 and the second optical thermal coating thickness gauge 8, the first optical thermal coating thickness gauge 7 and the second optical thermal coating thickness gauge 8 use Coatmaster inline coating thickness gauge or Hongke photoelectric PS industrial coating thickness gauge, coating thickness gauge should be calibrated before use precision and accuracy, the calibration method is to use the same material as the titanium and titanium alloy wire to be coated flat test piece, the size of the flat test piece should be greater than 5cm*5cm, the surface roughness of the flat test piece should be ≤1.6μm, the same coating material is coated and coated, multiple data calibration is adopted, and the calibration data should cover the range of the thickness of the coating to be measured.As the actual thickness range of the coating is (3-12) pm, the standard coating thickness of the flat plate test piece is 2 pm, 3 pm, 7 pm, 12 pm, 20 pm, the measurement point position of the first optical-thermal coating thickness gauge 7 and the second optical-thermal coating thickness gauge 8 operating interface is adjusted to fall on the surface of the measured wire, the wire axis should be parallel to the base, then the focus is adjusted, the average coating thickness of the 1 / 2 circular cross section of the wire is measured after being clear, the coating thickness data of different positions of each coil of wire can be sequentially output by the coating thickness gauge, at the same time, the thickness data measured by the first optical-thermal coating thickness gauge 7 and the second optical-thermal coating thickness gauge 8 is transmitted back to the coating machine console through the communication interface, filtering is performed first, then adjustment is made after comparison, the winding speed is adjusted, the heating power is adjusted with the winding speed, finally the power of the induction heating coil 31 is matched with the wire winding mechanism 9, the on-line measurement and control of the wire coating are realized, the side of the first three-jaw chuck mechanism 5 close to the second three-jaw chuck mechanism 6 is fixedly connected with the first wire clamping and centering mechanism 51 through an internal hexagonal bolt, the side of the second three-jaw chuck mechanism 6 close to the first three-jaw chuck mechanism 5 is fixedly connected with the second wire clamping and centering mechanism 61 through an internal hexagonal bolt, the first three-jaw chuck mechanism 5, the first wire clamping and centering mechanism 51, the second wire clamping and centering mechanism 61 and the second three-jaw chuck mechanism 6 are coaxially arranged, the first optical-thermal coating thickness gauge 7 and the second optical-thermal coating thickness gauge 8 are connected with the coating machine console through wires. Figure 2 As shown in the figure, the first three-jaw chuck mechanism 5 and the second three-jaw chuck mechanism 6 each include a three-jaw chuck 10, a plurality of three-jaw chuck internal threaded holes 11 are arranged on the three-jaw chuck 10, and an internal hexagonal bolt is arranged in the three-jaw chuck internal threaded hole 11. Figure 3 As shown in the figure, the first wire clamping and centering mechanism 51 and the second wire clamping and centering mechanism 61 each include three clamping and centering mechanisms 12, the clamping and centering mechanism 12 includes a first fixed plate 121, one end of the first fixed plate 121 is fixedly connected with a second fixed plate 123 through a connecting plate 122, the first fixed plate 121 and the second fixed plate 123 are correspondingly arranged, an internal threaded hole 124 of the clamping and centering mechanism is formed in the side surface of the connecting plate 122, an internal hexagonal bolt is arranged in the internal threaded hole 124 of the clamping and centering mechanism, a clamping and centering guide wheel 126 is sleeved on the clamping and centering mechanism shaft 125, and the clamping and centering guide wheel 126 is arranged between the first fixed plate 121 and the second fixed plate 123; the clamping and centering guide wheel 126 adopts a rubber guide wheel or a polytetrafluoroethylene guide wheel, an arc-shaped groove is formed in the outer edge of the clamping and centering guide wheel 126, the central angle of the arc-shaped groove is 100°-115°, and the radius of the arc-shaped groove is 3 / 4 of the radius of the titanium wire 2.

Claims

1. A system for on-line measurement of coating thickness of titanium and titanium alloy wire, characterized in that, The base (4) is provided with a wire feeding mechanism (1) and a wire winding mechanism (9), a wire coating mechanism is arranged between the wire feeding mechanism (1) and the wire winding mechanism (9), the wire coating mechanism and the wire winding mechanism (9) are connected with the wire coating mechanism through wires.

2. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 1, wherein, The wire coating mechanism and the wire stabilizing mechanism are fixed on the base (4), and the wire feeding mechanism (1), the wire coating mechanism, the wire stabilizing mechanism and the wire winding mechanism (9) are coaxially arranged.

3. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 1, wherein, The wire coating mechanism includes a wire coating machine (3), the wire coating machine (3) includes a coating liquid tank (32) and a coating machine control console, the wire winding mechanism (9) is connected with the coating machine control console through wires, the coating liquid tank (32) is provided with a wire coating liquid, the coating liquid tank (32) is provided with a stirring mechanism (33), the wire coating machine (3) is provided with an induction heating coil (31), and the induction heating coil (31) is connected with the coating machine control console through wires.

4. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 3, wherein, The wire stabilizing mechanism includes a first three-jaw chuck mechanism (5) and a second three-jaw chuck mechanism (6) arranged correspondingly, a first optical-thermal coating thickness gauge (7) and a second optical-thermal coating thickness gauge (8) are arranged between the first three-jaw chuck mechanism (5) and the second three-jaw chuck mechanism (6), a first wire clamping centering mechanism (51) is fixed on the side of the first three-jaw chuck mechanism (5) close to the second three-jaw chuck mechanism (6) through an internal hexagonal bolt, a second wire clamping centering mechanism (61) is fixed on the side of the second three-jaw chuck mechanism (6) close to the first three-jaw chuck mechanism (5) through an internal hexagonal bolt, the first three-jaw chuck mechanism (5), the first wire clamping centering mechanism (51), the second wire clamping centering mechanism (61) and the second three-jaw chuck mechanism (6) are coaxially arranged, and the first optical-thermal coating thickness gauge (7) and the second optical-thermal coating thickness gauge (8) are connected with the coating machine control console through wires.

5. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 4, wherein, The first three-jaw chuck mechanism (5) and the second three-jaw chuck mechanism (6) each include a three-jaw chuck (10), a plurality of three-jaw chuck internal threaded holes (11) are arranged on the three-jaw chuck (10), and the internal hexagonal bolt is arranged in the three-jaw chuck internal threaded hole (11).

6. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 4, wherein, The first optical-thermal coating thickness gauge (7) and the second optical-thermal coating thickness gauge (8) are arranged on both sides of the central axis of the first three-jaw chuck mechanism (5) and the second three-jaw chuck mechanism (6), the laser measuring points of the first optical-thermal coating thickness gauge (7) and the second optical-thermal coating thickness gauge (8) fall on the central axis of the first three-jaw chuck mechanism (5) and the second three-jaw chuck mechanism (6), and the test directions of the first optical-thermal coating thickness gauge (7) and the second optical-thermal coating thickness gauge (8) are perpendicular to the central axis of the first three-jaw chuck mechanism (5) and the second three-jaw chuck mechanism (6).

7. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 4, wherein, The first wire clamping centering mechanism (51) and the second wire clamping centering mechanism (61) each comprise three clamping centering mechanisms (12), the clamping centering mechanism (12) comprises a first fixed plate (121), one end of the first fixed plate (121) is fixedly connected with a second fixed plate (123) through a connecting plate (122), the first fixed plate (121) and the second fixed plate (123) are correspondingly arranged, a clamping centering mechanism inner threaded hole (124) is formed in the side surface of the connecting plate (122), an inner hexagonal bolt is arranged in the clamping centering mechanism inner threaded hole (124), a clamping centering mechanism shaft (125) is arranged on the first fixed plate (121) and the second fixed plate (123), a clamping centering guide roller (126) is sleeved on the clamping centering mechanism shaft (125), and the clamping centering guide roller (126) is arranged between the first fixed plate (121) and the second fixed plate (123).

8. The titanium and titanium alloy wire coating thickness on-line measurement system of claim 7, wherein, The clamping centering guide roller (126) is made of rubber or polytetrafluoroethylene, an arc-shaped groove is formed in the outer edge of the clamping centering guide roller (126), the central angle of the arc-shaped groove is 100°-115°, and the radius of the arc-shaped groove is 3 / 4 of the radius of the titanium wire (2).

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