Pressure type wire hanging fitting

By designing a pressure-type wire-hanging fitting, and utilizing an elastic metal film and an intelligent integrated transmitter chip, the problems of complex installation and inaccurate measurement of traditional sensors are solved. This enables accurate monitoring of conductor tension and real-time data transmission, making it suitable for health monitoring of wires, cables, and bridge structures.

CN223711235UActive Publication Date: 2025-12-23GUANGDONG POWER TRANSMISSION & TRANSFORMATION ENG
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Patent Information

Application Number
CN202422900147.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-12-23
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In existing technologies, mechanical sensors and resistance strain gauges have problems such as complex installation, high cost, and susceptibility to environmental interference in monitoring the tension or pressure of wires and cables. In addition, the lack of pressure display on the overhead contact line of high-speed railways makes it difficult to monitor the tension of the conductors in real time.

Method used

The device employs a pressure-type wire-hanging fitting, which includes a buckle, a protrusion, an elastic metal film, and electrodes. The resistance value is changed by the deformation of the elastic metal film, and combined with the real-time data transmission of the intelligent integrated transmitter chip, it enables accurate measurement of the wire tension.

Benefits of technology

It enables precise monitoring of conductor tension, provides real-time data transmission, improves measurement accuracy and ease of installation, adapts to different line requirements, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressure type wire hanging fitting, which comprises a buckle, a raised head, an elastic metal film and an electrode, the buckle is connected with the protruding head in a matched mode. The elastic metal film is arranged on the inner side of the buckle, abuts against the protruding head when the protruding head is connected with the buckle in a matched mode, and is used for generating deformation after being subjected to the acting force of the protruding head so as to change the resistance value. And the electrode is connected with the elastic metal film and is used for acquiring a resistance value of the elastic metal film after deformation.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the pressure monitoring technical field of power transmission and distribution line, specifically relates to a pressure type wire hanging hardware. BACKGROUND

[0002] In the fields of electric power, communication, bridge monitoring and the like, it is crucial to accurately monitor the tension or pressure of electric wires and cables, structural members and the like. Traditional tension or pressure monitoring methods usually rely on mechanical sensors or resistance strain gauges and the like, but these methods have many shortcomings. For example, mechanical sensors have complex structures, high installation and maintenance costs, and are susceptible to environmental factors, which can cause the measurement accuracy to decrease; although resistance strain gauges have high measurement accuracy, they are inconvenient to install and are susceptible to interference.

[0003] Currently, there is no pressure display for the anchoring wire (cable) hardware used on high-speed rail catenary lines. If the tension of the electric wires on the pole tower of the span can be monitored in real time, it can provide a safeguard for the operation of the line, especially under special weather conditions, such as icing, which can increase the load bearing capacity of the wires. If the icing condition on the wires can be known in the first time, measures can be taken in time to avoid the event of wire breakage and pole tower collapse. SUMMARY

[0004] Therefore, the main purpose of the utility model is to provide a pressure type wire hanging hardware.

[0005] To achieve the above purpose, the technical scheme of the utility model is as follows:

[0006] The utility model embodiment provides a pressure type wire hanging hardware, which comprises a buckle, a protruding head, an elastic metal film and an electrode.

[0007] The buckle is connected with the protruding head in a matched manner.

[0008] The elastic metal film is arranged on the inner side of the buckle and abuts against the protruding head when the protruding head is connected with the buckle in a matched manner, so as to deform and change the resistance value after being subjected to the force of the protruding head.

[0009] The electrode is connected with the elastic metal film and is used to obtain the resistance value after the deformation of the elastic metal film.

[0010] Preferably, the pressure type wire hanging hardware further comprises an intelligent integrated transmitting chip, which is arranged in the buckle and connected with the electrode, and is used to send the obtained resistance value to a control end.

[0011] Preferably, the pressure type wire hanging hardware further comprises a power module connected with the intelligent integrated transmitting chip, which is used to provide a stable working voltage for the intelligent integrated transmitting chip.

[0012] Preferably, the one end of the lug matched with the buckle is provided with a bottom plate, the bottom plate is matched with the curved surface of the elastic metal film, and the other end is connected with the hanging point on the cross arm.

[0013] Preferably, the bottom plate is abutted with the elastic metal film when the buckle is matched with the lug.

[0014] Preferably, the lug is of a detachable structure.

[0015] Preferably, the elastic metal film is attached to the inner side of the buckle.

[0016] Preferably, the power module is a rechargeable battery or a solar power module.

[0017] Preferably, the inner side of the buckle is provided with a space for accommodating the lug.

[0018] Preferably, the smart integrated transmitting chip is fixed on the buckle through a binding belt or a sticking layer.

[0019] Compared with the prior art, the utility model has the beneficial effects of:

[0020] When the lug is matched with the buckle, the elastic metal film will be subjected to the force from the lug, which will cause the elastic metal film to deform, and further change the resistance value, through the connection of the electrode and the elastic metal film, the resistance value after deformation can be accurately obtained, so that the size of the pressure or tension received is indirectly measured, and the bearing capacity of the conductor wire is reflected. BRIEF DESCRIPTION OF DRAWINGS

[0021] The drawings described herein are used to disclose the further understanding of the utility model, and constitute a part of the utility model, the illustrative embodiment of the utility model and the explanation thereof are used to explain the utility model, and do not constitute the improper limitation of the utility model.

[0022] Figure 1 A structure schematic diagram under the matched connection state of the pressure type wire hanging fitting is provided for the utility model embodiment;

[0023] Figure 2 A structure schematic diagram under the matched connection state of the pressure type wire hanging fitting is provided for the utility model embodiment. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below by combining with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.

[0025] The same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components; in the description of the utility model, it is understood that the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing the positional relationship in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the patent, for ordinary skilled persons in the art, the specific meanings of the above terms can be understood according to the specific circumstances.

[0026] It should be noted that in this document, the terms "comprise", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, article or device. Without more limitations, the element defined by the statement "comprises a" does not exclude the presence of another identical element in the process, article or device comprising the element.

[0027] The utility model discloses an embodiment provides a pressure type wire hanging hardware, as shown in Figure 1 、 2 It comprises a buckle 1, a protruding head 2, an elastic metal film 3 and an electrode 4.

[0028] The buckle 1 is connected with the protruding head 2.

[0029] The elastic metal film 3 is arranged on the inner side of the buckle 1 and abuts against the protruding head 2 when the protruding head 2 is connected with the buckle 1, and is used for changing the resistance value after being deformed by the force from the protruding head 2.

[0030] The electrode 4 is connected with the elastic metal film 3 and is used for obtaining the resistance value of the deformed elastic metal film 3.

[0031] When the protruding head 2 is connected with the buckle 1, the elastic metal film 3 will be subjected to the force from the protruding head 2, which will cause the elastic metal film 3 to be deformed and change the resistance value. Through the connection between the electrode 4 and the elastic metal film 3, the resistance value after deformation can be accurately obtained, so as to indirectly measure the size of the pressure or tension received, thereby reflecting the bearing capacity of the wire.

[0032] In the resistance measurement, the electrode 4 is responsible for leading the current into and out of the elastic metal film 3. When the current passes through the elastic metal film 3, a voltage drop is generated, which is proportional to the resistance value and the current size. By measuring this voltage drop and current value, and then using Ohm's law (R = V / I, where R is the resistance, V is the voltage drop, and I is the current), the resistance value is calculated.

[0033] Further, it also includes a smart integrated transmission chip, which is arranged in the buckle 1 and connected with the electrode 4, for sending the acquired resistance value to the control end.

[0034] In this way, the measured resistance value (or converted into pressure / tension value) is transmitted to the computer or mobile phone in real time through the smart integrated transmission chip, providing the user with the ability to monitor the data in real time, facilitating data analysis, early warning and decision-making.

[0035] Illustratively, the smart integrated transmission chip adopts WS4460 model or XL4456 model.

[0036] Further, it also includes a power module connected with the smart integrated transmission chip, for providing stable working voltage for the smart integrated transmission chip.

[0037] Illustratively, the power module is a rechargeable battery or a solar power module, which can be conveniently charged or powered by solar energy.

[0038] The end of the lug 2 connected with the buckle 1 is provided with a bottom plate 21, and the curved surface of the bottom plate 21 facing the elastic metal film 3 is matched with the curved surface of the elastic metal film 3, and the other end is connected with the hanging point on the cross arm 5.

[0039] The curved surface of the bottom plate 21 is in more uniform contact with the elastic metal film 3, and the force applied to the elastic metal film 3 is also more uniform, so that the elastic metal film 3 deforms more uniformly, thereby accurately evaluating the stress condition of the wire.

[0040] The bottom plate 21 is a key component for connecting the lug 2 with the buckle 1, which plays a role in increasing the contact area and dispersing the pressure.

[0041] Through the bottom plate 21, the lug 2 can be more stably in contact with the buckle 1, reducing the wear or deformation caused by pressure concentration.

[0042] The bottom plate 21 is usually made of wear-resistant and corrosion-resistant materials, further improving the reliability and durability of the connection.

[0043] When the buckle 1 is connected with the lug 2, the bottom plate 21 is in abutment with the elastic metal film 3.

[0044] When the wire is subjected to external force, the bottom plate 21 can cause the elastic metal film 3 to deform, thereby determining the external force condition borne by the wire.

[0045] When the external force disappears, the elastic metal film 3 can quickly recover to the original state, ensuring the stability and safety of the power line.

[0046] By adjusting the tightness between the protrusion 2 and the buckle 1, the tension of the fitting can be adjusted, so that the fitting can better adapt to the needs of different lines, improving the flexibility and applicability of installation.

[0047] The protrusion 2 is of a detachable structure, facilitating replacement or maintenance.

[0048] The elastic metal film 3 is attached to the inner side of the buckle 1.

[0049] The inner side of the buckle 1 is provided with a space for accommodating the protrusion 2.

[0050] The intelligent integrated transmission chip is fixed on the buckle 1 through a binding belt or a sticky layer, improving the integration of the device, helping to reduce the occupied space, and facilitating installation and use in limited space.

[0051] The utility model can be applied to various occasions requiring measurement of pressure or tension, such as tension monitoring of electric wires and cables, health monitoring of bridge structures, etc.

[0052] The above is only a preferred embodiment of the utility model, and is not used to limit the protection scope of the utility model.

Claims

1. A pressure wire hanging fitting, characterized by, The buckle, the convex head, the elastic metal film, and the electrode are included. The buckle is connected with the convex head in a matching manner. The elastic metal film is arranged on the inner side of the buckle and abuts against the convex head when the convex head is connected with the buckle in a matching manner, so as to change the resistance value after being deformed by the acting force of the convex head. The electrode is connected with the elastic metal film, so as to obtain the resistance value after the deformation of the elastic metal film.

2. The catenary wire pressure-type fitting according to claim 1, wherein The smart integrated transmitting chip is arranged in the buckle and connected with the electrode, so as to send the obtained resistance value to the control end.

3. The catenary wire pressure-type fitting according to claim 2, wherein The power module connected with the smart integrated transmitting chip is arranged, so as to provide a stable working voltage for the smart integrated transmitting chip.

4. The catenary wire fitting according to any one of claims 1 to 3, characterized in that The end of the convex head connected with the buckle in a matching manner is provided with a bottom plate, the surface of the bottom plate facing the elastic metal film is a curved surface matched with the elastic metal film, and the other end is connected with the hanging point on the cross arm.

5. The catenary wire pressure-type fitting according to claim 4, wherein The bottom plate abuts against the elastic metal film when the convex head is connected with the buckle in a matching manner.

6. The catenary wire pressure-type fitting according to claim 5, wherein The convex head is of a detachable structure.

7. The catenary wire pressure-type fitting according to claim 6, wherein The elastic metal film is arranged on the inner side of the buckle in a pasting manner.

8. The catenary wire pressure-type fitting according to claim 3, wherein The power module is a rechargeable battery or a solar power supply module.

9. The catenary wire pressure fitting according to claim 8, wherein The inner side of the buckle is provided with a space for accommodating the convex head.

10. The catenary wire pressure fitting according to claim 9, wherein The smart integrated transmitting chip is fixed on the buckle by a binding belt or a pasting layer.