Transformer framework pin inserting device with steering conveying structure

Abstract

The utility model relates to the technical field of transformer production, and discloses a transformer framework pin inserting device with a steering conveying structure, the transformer framework pin inserting device comprises a framework, the left end and the right end of the framework are rotatably connected with conveying shafts, the outer surfaces of the two conveying shafts are fixedly connected with belt rollers, and a conveying belt is arranged between the two belt rollers. According to the transformer framework pin inserting device with the steering conveying structure, through the design of the conveying belt, efficient and continuous conveying of workpieces after pin inserting of a transformer framework is achieved, meanwhile, the conveying belt can be flexibly reversed through the forward and reverse rotation function of the motor, the requirements of different production processes are met, the flexibility and efficiency of a production line are improved, and the production cost is reduced. By arranging the audible and visual alarm, when the number of materials accumulated at one end of the conveying belt reaches the preset number, automatic alarming and color changing can be achieved, meanwhile, the motor rotates reversely to drive the conveying belt to conduct reversing conveying, and intelligent material management and automatic control are achieved.

Description

Technical Field

[0001] This application relates to the field of transformer manufacturing technology, specifically to a transformer skeleton pin insertion device with a steering and conveying structure. Background Technology

[0002] In the field of power equipment and electronic component manufacturing, transformer bobbin pins are a crucial part of the production process. As an important component of the transformer, the transformer bobbin requires precise pin insertion to achieve electrical connections.

[0003] However, in the existing technology, after the transformer bobbin is processed by the pin insertion machine, the pushing mechanism often simply pushes the product directly from the pin insertion station onto a downward-sloping slide plate. The pushed-out transformer bobbins tend to stack or be closely arranged on the slide plate, requiring workers to handle them regularly, which is quite inconvenient. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a transformer frame pin insertion device with a steering and conveying structure, which has advantages such as preventing stacking and solves the problems mentioned in the background technology.

[0005] To achieve the above objectives, this application provides the following technical solution: a transformer frame pin insertion device with a steering and conveying structure, comprising a frame, wherein a conveying shaft is rotatably connected to the left and right ends of the frame, belt rollers are fixedly connected to the outer surfaces of the two conveying shafts, a conveyor belt is provided between the two belt rollers, and the two belt rollers are connected by a conveyor belt drive.

[0006] Both ends of the upper surface of the skeleton are fixedly connected to baffles. A sliding plate is fixedly connected to the center of the top of the last baffle. Slide grooves are opened on both the left and right sides of the sliding plate. Laser sensors are slidably connected inside the two slide grooves. The two laser sensors are optically connected.

[0007] Through the above scheme and the design of the conveyor belt, efficient and continuous conveying of workpieces after the transformer frame pins are inserted is achieved. At the same time, the forward and reverse function of the motor allows the conveyor belt to be flexibly reversed, meeting the needs of different production processes and improving the flexibility and efficiency of the production line. The baffle effectively prevents materials from falling during the conveying process, ensuring the cleanliness of the production environment and the safety of materials. Through the design of the adjusting plate and screw, the height position of the laser sensor can be flexibly adjusted to adapt to the monitoring needs of workpieces of different heights. The setting of the audible and visual alarm enables automatic alarm and color change when the material accumulated at one end of the conveyor belt reaches a preset quantity. At the same time, the motor reverses to drive the conveyor belt to change direction, realizing intelligent material management and automated control.

[0008] Further, the bottom of the skeleton is fixedly connected with support frames at both front and rear ends.

[0009] Through the above scheme, through the setting of the support frame, the support purpose of the skeleton can be achieved.

[0010] Further, the bottom of the baffle is fixedly connected with two triangular ribs, and the two triangular ribs are fixedly connected with the baffles adjacent thereto.

[0011] Through the above scheme, through the setting of the triangular rib, the fixing purpose of the sliding plate can be achieved.

[0012] Further, the front right end of the skeleton is provided with a motor, and the output end of the motor is fixedly connected with a conveying shaft adjacent thereto.

[0013] Through the above scheme, through the forward and reverse rotation of the motor, the purpose of reversing the conveying belt can be achieved.

[0014] Further, the left and right ends of the conveying belt are provided with receiving boxes below.

[0015] Through the above scheme, through the setting of the receiving box, the receiving purpose of the workpiece can be achieved.

[0016] Further, the frontmost baffle is provided with a sound and light alarm on the front end.

[0017] Through the above scheme, through the setting of the sound and light alarm, when the material accumulated at one end of the conveying belt reaches a certain amount, the sound and light alarm can automatically alarm and change color, and the motor reverses to drive the conveying belt to reverse and convey.

[0018] Further, the two sides of the sliding plate are fixedly connected with two adjusting plates, and each two adjacent adjusting plates are rotatably connected with a screw rod, the outer surface of each screw rod is threadedly connected with a connecting block, each connecting block is fixedly connected with a laser sensor adjacent thereto, and the top end of each screw rod is fixedly connected with a handle.

[0019] Through the above scheme, through the setting of the handle and the screw rod, the height position of the laser sensor can be improved, and different height workpieces can be monitored.

[0020] Further, the frontmost baffle is provided with a control host on the front end.

[0021] Through the above scheme, through the setting of the control host, the control purpose of the electrical components can be achieved.

[0022] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0023] The transformer skeleton pin foot device with a reversing conveying structure realizes efficient and continuous conveying of the workpiece after the transformer skeleton pin is inserted through the design of the conveying belt. Meanwhile, the forward and reverse rotation function of the motor enables the conveying belt to be flexibly reversed, meeting the needs of different production processes, improving the flexibility and efficiency of the production line, and avoiding the falling of materials in the conveying process through the setting of the baffle, ensuring the cleanliness of the production environment and the safety of the materials. Through the design of the adjusting plate and the screw rod, the height position of the laser sensor can be flexibly adjusted to adapt to the monitoring needs of workpieces of different heights. The setting of the audible and visual alarm enables the materials accumulated at one end of the conveying belt to be automatically alarmed and changed in color when the accumulated materials reach the preset quantity, and the motor reverses to drive the conveying belt to reverse and convey, realizing intelligent material management and automatic control. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a three-dimensional schematic view of the overall structure of the present application Figure 1 ;

[0025] Figure 2 is a three-dimensional schematic view of the overall structure of the present application Figure 2 ;

[0026] Figure 3 is a front view of the overall structure of the present application

[0027] Figure 4 is a structure diagram of the sliding plate of the present application

[0028] In the drawings:

[0029] 1, skeleton; 2, conveying shaft; 3, belt roller; 4, conveying belt; 5, baffle; 6, sliding plate; 7, sliding groove; 8, laser sensor; 9, support frame; 10, triangular rib; 11, motor; 12, receiving box; 13, audible and visual alarm; 14, adjusting plate; 15, screw rod; 16, connecting block; 17, handle; 18, control host. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] Please refer to Figure 1 , Figure 2 and Figure 3The transformer skeleton pin foot device with a turning conveying structure in the embodiment comprises a skeleton 1, conveying shafts 2 are rotationally connected to the left end and the right end of the skeleton 1, support frames 9 are fixedly connected to the front and rear ends of the bottom of the skeleton 1, the support frames 9 can support the skeleton 1, the outer surfaces of the two conveying shafts 2 are fixedly connected with belt rollers 3, a conveying belt 4 is arranged between the two belt rollers 3, the two belt rollers 3 are drivingly connected through the conveying belt 4, and the conveying belt 4 can convey workpieces.

[0032] Please refer to Figure 1 、 Figure 2 and Figure 4 , the left and right ends of the conveying belt 4 are provided with receiving boxes 12 below, the receiving boxes 12 can receive workpieces, the upper surfaces of the skeleton 1 are fixedly connected with baffle plates 5 at the front and rear ends, the baffle plates 5 can effectively prevent materials from falling during conveying, the center of the top end of the rear baffle plate 5 is fixedly connected with a sliding plate 6, the left and right sides of the sliding plate 6 are provided with sliding grooves 7, the interiors of the two sliding grooves 7 are slidingly connected with laser sensors 8, the two laser sensors 8 are light path connected, when materials slide down the sliding plate 6, the light path connection between the two laser sensors 8 is blocked, and the control host 18 is cooperated to achieve the purpose of counting.

[0033] Please refer to Figure 1 、 Figure 2 and Figure 3 , the front and rear ends of the front baffle plate 5 are provided with sound-light alarms 13, when the materials accumulated at one end of the conveying belt 4 reach a certain amount, the sound-light alarms 13 can automatically alarm and change color, and the motor 11 reversely drives the conveying belt 4 to change direction, the front right end of the skeleton 1 is provided with a motor 11, the output end of the motor 11 is fixedly connected with the conveying shaft 2 close to the motor 11, the motor 11 can change the direction of the conveying belt 4 through forward and reverse rotation, and the bottom of the baffle plate 5 is fixedly connected with two triangular ribs 10, the two triangular ribs 10 are fixedly connected with the baffle plate 5 close to the triangular ribs 10, and the triangular ribs 10 can fix the sliding plate 6.

[0034] Please refer to Figure 1 、 Figure 2 and Figure 3The two side surfaces of the sliding plate 6 are fixedly connected with two adjusting plates 14, every two adjacent adjusting plates 14 are rotationally connected with a screw rod 15, the outer surface of each screw rod 15 is threadedly connected with a connecting block 16, each connecting block 16 is fixedly connected with the laser sensor 8 adjacent thereto, the top end of each screw rod 15 is fixedly connected with a handle 17, through the setting of the handle 17 and the screw rod 15, the height position of the laser sensor 8 can be improved, the workpieces of different heights can be monitored conveniently, and the front surface of the front baffle 5 is provided with a control host 18, through the setting of the control host 18, the control purpose of the electrical components can be achieved.

[0035] The transformer skeleton pin foot device with a reversing conveying structure in the embodiment realizes efficient and continuous conveying of the workpieces after the transformer skeleton pins through the design of the conveying belt 4, meanwhile, the forward and reverse functions of the motor 11 enable the conveying belt 4 to reverse flexibly, the production line flexibility and efficiency are improved, the setting of the baffle 5 effectively avoids the falling of the materials in the conveying process, ensures the tidiness of the production environment and the safety of the materials, through the design of the adjusting plate 14 and the screw rod 15, the height position of the laser sensor 8 can be adjusted flexibly to adapt to the monitoring requirements of the workpieces of different heights, the setting of the audible and visual alarm 13 enables the materials accumulated at one end of the conveying belt 4 to alarm and change color automatically when the accumulated materials reach the preset quantity, meanwhile, the motor 11 reverses to drive the conveying belt 4 to reverse and convey, and intelligent material management and automatic control are realized.

[0036] It should be noted that before operating the device, it is ensured that all electrical components are correctly connected and in good working condition, during use, the sensitivity of the laser sensor 8 and the stability of the sliding plate 6 should be checked regularly, when the workpieces of different heights are replaced, the height position of the laser sensor 8 is adjusted in time to ensure the counting accuracy.

[0037] The working principle of the above embodiment is as follows: when in use, the top end of the sliding plate 6 is butted with the discharge port of the pin machine, when the workpiece is pushed to the sliding plate 6, if the height of the workpiece can block the light path connection between the two laser sensors 8, the laser sensor 8 will send a signal to the control host 18, after the control host 18 processes the signal, the counting function is realized, so that the number of workpieces passing through the sliding plate 6 can be monitored and counted in real time, in addition, the two side surfaces of the sliding plate 6 are provided with the adjusting plate 14 and the screw rod 15, by rotating the handle 17, the height position of the laser sensor 8 can be adjusted to adapt to the monitoring requirements of the workpieces of different heights. This design improves the versatility and flexibility of the device, when the materials accumulated at one end of the conveying belt 4 reach the preset quantity, the audible and visual alarm 13 on the front baffle 5 will alarm and change color automatically, reminding the operator to pay attention. At the same time, the control host 18 will send a signal to the motor 11 to make it reverse, drive the conveying belt 4 to reverse and convey, so as to realize intelligent material management and automatic control.

[0038] It has to be noted that, in the present document, the terms "first", "second", etc. merely serve to identify different entities or actions from each other, without necessarily requiring or implying any actual relationship or order between these entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0039] While embodiments of the present application have been shown and described with reference to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. The scope of the application is thus defined by the following claims and equivalents thereto.

Claims

1. A transformer bobbin pin device with a diverging transport structure, comprising a bobbin (1), characterized in that: Both left end and right end of the framework (1) are rotatably connected with conveying shafts (2), outer surfaces of the two conveying shafts (2) are fixedly connected with belt rollers (3), a conveying belt (4) is arranged between the two belt rollers (3), and the two belt rollers (3) are drivingly connected through the conveying belt (4). Front and rear ends of the upper surface of the framework (1) are fixedly connected with baffle plates (5), the top center of the last baffle plate (5) is fixedly connected with a sliding plate (6), left and right sides of the sliding plate (6) are both provided with sliding grooves (7), the two sliding grooves (7) are both slidingly connected with laser sensors (8), and the two laser sensors (8) are light path connected.

2. The transformer bobbin pin device with a diverter feed structure according to claim 1, wherein: The bottom of the framework (1) is fixedly connected with support frames (9).

3. The transformer bobbin pin device with a diverter feed structure of claim 1, wherein: The bottom of the baffle plate (5) is fixedly connected with two triangular ribs (10), and the two triangular ribs (10) are fixedly connected with the baffle plate (5) adjacent thereto.

4. The transformer bobbin pin device with a diverter feed structure of claim 1, wherein: The right end of the front surface of the framework (1) is mounted with a motor (11), and the output end of the motor (11) is fixedly connected with the conveying shaft (2) adjacent thereto.

5. The transformer bobbin pin device with a diverter feed structure according to claim 1, wherein: The left and right ends of the conveying belt (4) are both provided with receiving boxes (12) below.

6. The transformer bobbin pin device with a diverter feed structure according to claim 1, wherein: The front surface of the baffle plate (5) is mounted with a sound-light alarm (13) at both ends.

7. The transformer bobbin pin device with a diverter feed structure according to claim 1, wherein: Both sides of the sliding plate (6) are fixedly connected with two adjusting plates (14), every two adjusting plates (14) adjacent thereto are rotatably connected with a screw rod (15), the outer surface of each screw rod (15) is threadedly connected with a connecting block (16), each connecting block (16) is fixedly connected with the laser sensor (8) adjacent thereto, and the top end of each screw rod (15) is fixedly connected with a handle (17).

8. The transformer bobbin pin device with a diverter feed structure according to claim 1, wherein: The front surface of the baffle plate (5) is mounted with a control host (18).

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