Quick threading structure of winding shaft
By using a segmented wire guide tube structure and a sliding adjustment of the wire seat, the problem of unstable wire output in winding equipment is solved, achieving an efficient and stable winding process.
Patent Information
- Application Number
- CN202423034106.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In existing winding equipment, it is difficult to stably guide the enameled wire and the threading process is time-consuming, especially with small-diameter enameled wires with low hardness, which may cause problems such as wire skipping or wire breakage.
It adopts a segmented conduit structure, with the main pipe and the conductor pipe matching each other. The outer diameter of the conductor pipe is compatible with the inner diameter of the main pipe. The wire seat can slide to adjust the tightness of the enameled wire. Combined with a conventional wire threading device, it realizes the design of a small tube inside a large tube to ensure stable delivery.
It improves the threading efficiency and stability of enameled wire, avoids insufficient tightness caused by excessively large inner diameter of the conduit, and ensures the stability and convenience of transmission.
Smart Images

Figure CN223713790U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding equipment field, especially a winding shaft quick threading structure. BACKGROUND
[0002] In the winding equipment, with the miniaturization of stator (of course also has some requirements special stator) therefore so as to realize corresponding inductance, the diameter of enameled wire is also required to be smaller, then the hardness of enameled wire will reduce accordingly.
[0003] Therefore, in the actual wire guiding process, it is also difficult to guide the enameled wire to the position of the flying fork, the existing design is to set the whole wire guide tube to a smaller inner diameter, thereby achieving the stable guiding of the enameled wire with small diameter or low hardness, and the threading process is more troublesome, especially the end of the wire guide tube is provided with a bending area, so the threading process needs to spend more time.
[0004] Then there is also a design of winding the enameled wire by using a wire guide tube with a larger inner diameter (for example, Chinese patent CN202220103626.5, the wire guide tube is integrally provided), because the wire diameter is smaller, when the inner diameter of the wire guide tube exceeds the preset value, the problems of flying fork jumping or wire breakage often occur (the main factor is that the guide seat is relatively slidably arranged on the main shaft, so a gap is generated between the two wire guide tubes, so the general method is to reduce the winding speed to improve the stability). SUMMARY
[0005] The main purpose of the utility model is to provide a winding shaft quick threading structure, which aims to improve the structure of the wire guide tube and facilitate the threading of the enameled wire with small wire diameter while ensuring the stability of the wire conveying.
[0006] To achieve the above purpose, the utility model provides a winding shaft quick threading structure, which comprises:
[0007] A rack is provided with a pivotally arranged main shaft, the main shaft is provided with a main pipe deviating from the shaft center, and the main pipe is provided with a wire guiding cavity;
[0008] A wire seat is slidably installed at the rear end position of the main shaft, the wire seat is provided with a wire guide tube matched with the main pipe, and the outer diameter of the wire guide tube is matched with the inner diameter of the main pipe.
[0009] The wire guide tube can slide between the position of extending into the wire guiding cavity and the position of withdrawing from the wire guiding cavity.
[0010] In the actual winding process, the wire seat can rotate with the main shaft, the wire seat can slide along the length direction of the main shaft, and the tightness of the enameled wire can be adjusted.
[0011] The present integrated wire passing pipe is divided into a main pipe and a wire pipe, the outer diameter of the wire pipe is adapted to the inner diameter of the main pipe, that is, a small pipe is sleeved with a large pipe, so that the coil of the enameled wire can be stably conveyed at the end, the looseness caused by the too large inner diameter of the wire passing pipe is avoided, the stability of the conveying is ensured, at the same time, the length of the wire pipe is short, so that the wire pipe can be directly threaded, the main pipe can adopt a conventional threading device (such as the cooperation of two balls and the wire body as shown in the figure), which is convenient for threading and ensures the stability of the wire conveying. Figure 2 BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a sectional view of the utility model;
[0013] Figure 2 It is a half-sectional schematic view of the utility model;
[0014] Figure 3 It is a schematic view of the cooperation of the main pipe and the wire seat;
[0015] Figure 4 It is a three-dimensional schematic view of the cooperation of the main pipe and the wire seat;
[0016] Figure 5 It is a schematic view of the winding device.
[0017] In the figure,
[0018] 1 is a rack, 11 is a main shaft, 12 is a wire seat,
[0019] 21 is a main pipe, 210 is a wire passing cavity, 21a is a connecting pipe, 22 is a wire pipe,
[0020] 31 is a guide hole, 32 is a guide rod,
[0021] 41 is a bent pipe, 42 is a flying fork,
[0022] 5 is a rotating device,
[0023] 61 is a first wire guide wheel, 62 is a second wire guide wheel,
[0024] 71 is a first arc-shaped inner chamfer, and 72 is a second arc-shaped chamfer. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0026] It should be noted that if the embodiments of the utility model have the directionality indication (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial), the directionality indication is only used to explain the relative position relationship, movement condition and the like between components in a certain specific posture (as shown in the drawings), if the specific posture changes, the directionality indication also changes accordingly.
[0027] In addition, if the embodiments of the utility model have the description of "first" or "second", etc., the description of "first" or "second" is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary technical personnel, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0028] As shown in Figures 1 to 5 A winding shaft rapid threading structure, comprising:
[0029] A rack 1 is provided with a pivotally arranged main shaft 11, the main shaft 11 is provided with a main pipe 21 deviating from the shaft center, and the main pipe 21 is provided with a threading cavity 210;
[0030] A wire seat 12 is slidingly installed at the rear end position of the main shaft 11, the wire seat 12 is provided with a wire guide pipe 22 matched with the main pipe 21, and the outer diameter of the wire guide pipe 22 is matched with the inner diameter of the main pipe 21;
[0031] The wire guide pipe can slide between the position of extending into the threading cavity 210 and the position of withdrawing from the threading cavity 210.
[0032] In the actual winding process, the wire seat 12 can rotate with the main shaft 11, and the wire seat 12 can slide along the length direction of the main shaft 11, so as to adjust the tightness of the enameled wire;
[0033] The existing integral threading pipe is divided into the main pipe 21 and the wire guide pipe 22, the outer diameter of the wire guide pipe is matched with the inner diameter of the main pipe 21, that is, the structure of small pipe covering large pipe is realized, so as to ensure that the coil of the enameled wire can be stably conveyed at the end, avoid the tightness caused by the too large inner diameter of the threading pipe, and ensure the stability of the conveying, at the same time, the length of the wire guide pipe 22 is relatively short, so it can be directly threaded, and the main pipe 21 can adopt the conventional threading device (such as Figure 2 As shown, the cooperation of the two balls and the wire body), which not only facilitates threading, but also ensures the stability of the wire conveying.
[0034] Specifically, the rear end of the main pipe 21 is provided with a connecting pipe 21a, and the inner diameter of the connecting pipe 21a is the same as that of the main pipe 21.
[0035] In the embodiment of the utility model, the connecting pipe 21a and / or the wire pipe 22 adopt tungsten steel or Teflon coating, thereby improving the stability of mutual sliding of the two, and reducing the friction on the enameled wire and improving the stability of wire transmission.
[0036] Specifically, the main shaft 11 is provided with at least two guide holes 31 deviated from the shaft center, and the wire seat 12 is provided with guide rods 32 matched with the guide holes 31, so that the wire seat 12 can slide relative to the main shaft 11 and rotate with the main shaft 11.
[0037] In the embodiment of the utility model, the front end of the main pipe 21 is provided with a bent pipe 41 connected with the wire wheel of the flying fork 42, which plays the role of arc-shaped wire guide.
[0038] Specifically, the rack 1 is provided with a rotating device 5 engaged with the outer peripheral wall of the main shaft 11 through a belt, thereby realizing the rotation of the wire seat 12 and the main shaft 11, and driving the flying fork 42 to wind the enameled wire on the coil.
[0039] In the embodiment of the utility model, the rear end of the wire seat 12 is provided with a first wire wheel 61.
[0040] Specifically, the front end of the main shaft 11 is provided with a second wire wheel 62.
[0041] In the embodiment of the utility model, the inner peripheral wall of the wire pipe 22 close to one end of the main pipe 21 is provided with a first arc-shaped inner chamfer 71, which reduces the friction on the enameled wire and plays the role of wire guide.
[0042] Specifically, the inner peripheral wall of the main pipe 21 close to the wire pipe is provided with a second arc-shaped inner chamfer 72, which plays the role of guiding the end of the wire pipe, thereby ensuring that the wire pipe can extend into the main pipe 21.
[0043] The above only describes the preferred embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation or direct / indirect application in other related technical fields within the utility model concept of the utility model and the contents of the utility model specification and drawings are included in the patent protection range of the utility model.
Claims
1. A spool quick threading structure, characterized by, The utility model relates to a wire guide device, comprising: a frame, the frame is equipped with pivotally arranged main shaft, the main shaft is equipped with the main pipe deviated from the axle center, the main pipe is equipped with the wire cavity; wire seat, wire seat is slidably installed in the rear end position of main shaft, wire seat is equipped with the wire guide pipe matched with main pipe, the outer diameter of wire guide pipe is matched with the inner diameter of main pipe; The wire guide pipe can slide between the position of entering the wire cavity and the position of exiting the wire cavity.
2. The spool quick threading structure according to claim 1, wherein: The rear end of the main pipe is equipped with the adapter pipe, and the inner diameter of the adapter pipe is the same as the inner diameter of the main pipe.
3. The spool quick threading structure according to claim 2, wherein: The adapter pipe and / or wire guide pipe adopt tungsten steel or are coated with a Teflon coating.
4. The spool quick threading structure according to claim 1, wherein: The main shaft is equipped with at least two guide holes deviated from the axle center, and the wire seat is equipped with guide rods matched with the guide holes.
5. The spool quick threading structure according to claim 1, wherein: The front end of the main pipe is equipped with a bending pipe connected with the wire guide wheel of the flying fork.
6. The spool quick threading structure according to claim 1, wherein: The frame is equipped with a rotating device engaged with the outer peripheral wall of the main shaft through a belt.
7. The spool quick threading structure according to claim 1, wherein: The rear end of the wire seat is equipped with a first wire guide wheel.
8. The spool quick threading structure according to claim 1, wherein: The front end of the main shaft is equipped with a second wire guide wheel.
9. The spool quick threading structure according to claim 1, wherein: The inner peripheral wall of the wire guide pipe close to one end of the main pipe is equipped with a first arc-shaped inner chamfer.
10. The spool quick threading structure of claim 1, wherein: The inner peripheral wall of the main pipe close to the wire guide pipe is equipped with a second arc-shaped inner chamfer.
Citation Information
Patent Citations
Single-wire winding mechanism
CN216672821U