Automatic dough kneading machine for Yunnan ham cake production
By automatically adding water and simulating manual kneading, the design solves the problems of inconvenience in manually adding water and insufficient dough elasticity in the production of Yunnan ham cakes, improves the automation level of the kneading machine and the quality of the dough, and ensures the quality of Yunnan ham cakes.
Patent Information
- Application Number
- CN202520180214.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Existing automatic dough kneading machines require manual water addition during the production of Yunnan ham cakes, which is inconvenient. Furthermore, the stirring-type kneading method cannot fully extend the gluten network, resulting in insufficient dough toughness and extensibility, which affects the quality of Yunnan ham cakes.
An automatic dough kneading machine was designed, which includes a water adding component and a striking component. The machine uses a motor-driven cam system to automatically add water, and a servo motor drives an inclined block to alternately squeeze and slap the dough to simulate manual kneading, thereby enhancing the dough's toughness and extensibility.
The automated water addition system improves kneading efficiency, significantly enhances the dough's toughness and extensibility, resulting in a better-tasting Yunnan ham pancake and a more standardized and efficient production process.
Smart Images
Figure CN223714903U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic dough kneader technical field especially, it relates to a kind of automatic dough kneader for cloud leg cake production. BACKGROUND
[0002] In the production process of cloud leg cake, kneading is a crucial link. With the development of food production industry, automatic production gradually becomes mainstream trend, and automatic dough kneader emerges as the times require. Traditional manual kneading method not only consumes a lot of manpower and time, and kneading effect is greatly influenced by human factors, and it is difficult to guarantee the consistency of product quality. Therefore, the emergence of automatic dough kneader greatly improves the efficiency and stability of kneading, and is widely applied in various food production enterprises. It can reduce the labor intensity of workers to a certain extent through automatic operation, so that the production process is more standardized and standardized.
[0003] At present, the common automatic dough kneader on the market mainly adopts the structure principle of stirring type. This kind of dough kneader is usually equipped with stirring motor and stirring paddle, and the motor drives the stirring paddle to rotate, so as to stir and mix the raw materials such as flour and water placed in the kneading barrel, so as to realize the purpose of kneading. Some more advanced automatic dough kneaders also have functions such as timing and speed regulation to meet the needs of different dough making. However, this traditional stirring type automatic dough kneader has some limitations.
[0004] For example, in the production scene of cloud leg cake, the dough toughness and extensibility of cloud leg cake are required to be high to ensure that cloud leg cake maintains good shape and taste during molding and baking. However, the traditional stirring type automatic dough kneader only relies on the rotation of stirring paddle for stirring, which cannot fully simulate the effect of manual kneading, so that the gluten network of dough cannot be effectively extended, resulting in insufficient dough toughness and extensibility of the produced cloud leg cake. In addition, in the water adding link, most automatic dough kneaders lack automatic water adding function and need manual addition. In actual production, if too much or too little water is added, it will have adverse effects on the texture of dough, and thus affect the quality of cloud leg cake, so the technical field proposes an automatic dough kneader for cloud leg cake production to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] In order to make up for the above shortcomings, the utility model provides an automatic dough kneader for cloud leg cake production, which aims at improving the problems that automatic dough kneader needs manual water adding in kneading process, and simple stirring type kneading leads to poor dough toughness and extensibility in prior art.
[0006] In order to achieve the above object, the utility model provides a kind of automatic dough kneader for cloud ham pie production, including base and beating component, the beating component is arranged at the outside of jar body, the top of base is fixedly connected with jar body, the inside of jar body is provided with stirring head, the inside of base is equipped with motor, and the output of motor is fixedly connected with cam, the outside of base is provided with water adding component, and the water adding component is used to automatically add water to the inside of jar body;
[0007] The water adding component includes a mounting cylinder, which is fixedly connected to the outside of the base. A sliding rod is slidably connected to the through hole of the mounting cylinder. One end of the sliding rod is fixedly connected with a piston. A spring one is sleeved outside the sliding rod. One end of the mounting cylinder is fixedly connected with a water inlet pipe. The water outlet pipe is rotatably connected to the outside of the mounting cylinder. A spray head is installed at one end of the water outlet pipe.
[0008] Further, one-way valves are installed at the connection between the water inlet pipe and the water outlet pipe and the mounting cylinder. One end of the water inlet pipe is used to connect to an external water source.
[0009] Further, one end of the spring one is fixedly connected to the other end of the sliding rod, and the other end of the spring one is fixedly connected to the outside of the mounting cylinder.
[0010] Further, the outside of the piston is slidably connected to the inside of the mounting cylinder, and the other end of the sliding rod is in contact with the outer periphery of the cam.
[0011] Further, the beating component includes an assembly frame, which is arranged at the top of the jar body. Two limiting holes are formed in the outside of the assembly frame.
[0012] Further, two mounting blocks are fixedly connected to the outside of the jar body. A T-shaped block is slidably connected to the inside of the mounting block. The outside of the assembly frame is slidably connected to the inside of the mounting block. The T-shaped block is clamped in the limiting hole.
[0013] Further, a servo motor is installed at the top of the assembly frame. The output of the servo motor is fixedly connected with a rotating disc. The bottom of the rotating disc is fixedly connected with an inclined block one.
[0014] Further, a plurality of fixed cylinders are fixedly connected to the bottom of the assembly frame. An activity rod is slidably connected to the inside of the fixed cylinder. An inclined block two is fixedly connected to the top of the activity rod. The outside of the inclined block two is in contact with the outside of the inclined block one. A striking block is fixedly connected to the bottom of the activity rod. A spring two is sleeved outside the activity rod. A sliding ring is fixedly connected to the outside of the activity rod. One end of the spring two is fixedly connected to the outside of the sliding ring. The other end of the spring two is fixedly connected to the inner wall of the fixed cylinder.
[0015] The utility model has the advantages of the following:
[0016] 1. In the utility model, at the beginning of kneading, the stirring head rapidly mixes the raw materials such as flour and oil evenly, at the same time, the water adding assembly is driven by the cam of the motor, and through the sliding rod, the piston and the pipeline system with the one-way valve, automatic water adding is realized, manual water adding is not needed, the problems of uneven water amount or untimely water adding when manually adding water are avoided, the kneading efficiency is greatly improved, the whole kneading process is more automatic and intelligent, the production efficiency is improved while the labor cost is saved.
[0017] 2. In the utility model, the knocking assembly drives the turntable through the servo motor, so that the inclined surface block one and the plurality of inclined surface block two are in turn contacted and extruded, thereby driving the hitting block to repeatedly beat the dough, the operation mode of simulating manual dough beating can fully develop the gluten network, so that the toughness and the extensibility of the dough are significantly enhanced, compared with the traditional kneading mode, the dough made by the kneading machine can better wrap the stuffing in the subsequent production of cloud leg pie, the pie skin is not easy to break in the baking process, the finished product has more delicate and chewy taste, and the quality and the grade of the cloud leg pie are fundamentally improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 A perspective view of an automatic dough kneader for cloud leg pie production is provided for the utility model;
[0019] Fig. 2 An installation cylinder internal structure schematic view of an automatic dough kneader for cloud leg pie production is provided for the utility model;
[0020] Fig. 3 An assembly frame structure schematic view of an automatic dough kneader for cloud leg pie production is provided for the utility model.
[0021] LEGEND:
[0022] 1, base; 2, tank body; 3, installation cylinder; 4, cam; 5, sliding rod; 6, piston; 7, spring one; 8, water inlet pipe; 9, water outlet pipe; 10, spray head; 11, mounting block; 12, T-shaped block; 13, assembly frame; 14, limit hole; 15, servo motor; 16, turntable; 17, inclined surface block one; 18, fixed cylinder; 19, movable rod; 20, inclined surface block two; 21, sliding ring; 22, spring two; 23, hitting block. DETAILED DESCRIPTION
[0023] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made, belong to the scope of protection of the present application.
[0024] With reference to Figs. 1-3 The utility model provides an embodiment: a kind of automatic dough mixer for cloud leg cake production, including base 1 and beating assembly, beating assembly is arranged at the outside of jar 2, the top of base 1 is fixedly connected with jar 2, jar 2 is as the container of the raw material required for making cloud leg cake, its inside is provided with stirring head, for the raw material such as flour, oil, sugar, yeast input is stirred, so that it is mixed evenly.Base 1 not only as the support part of entire automatic dough mixer, provides stable foundation for equipment, its inside is also installed with motor, and the output end of motor is fixedly connected with cam 4, for water adding assembly provides power.Base 1 outside is provided with water adding assembly, and water adding assembly is used for automatically adding water to the inside of jar 2.Water adding assembly includes installation cylinder 3, installation cylinder 3 is fixedly connected at the outside of base 1, its inside forms space that can contain water, and one-way valve is installed at the connection of water inlet pipe 8, water outlet pipe 9, ensure that water flows in one direction.The through hole of installation cylinder 3 is slidably connected with sliding rod 5, one end of sliding rod 5 is fixedly connected with piston 6, in installation cylinder 3, the outside of piston 6 is slidably connected with the inside of installation cylinder 3, when sliding rod 5 is acted on by external force, piston 6 will be moved together, change the volume in installation cylinder 3.Spring one 7 is sheathed at the outside of sliding rod 5, one end of spring one 7 is fixedly connected with the other end of sliding rod 5, and the other end is fixedly connected with the outside of installation cylinder 3, after the extrusion of cam 4 to sliding rod 5 disappears, rely on the elastic force of spring one 7, make sliding rod 5 and piston 6 restore to initial position.One end of installation cylinder 3 is fixedly connected with water inlet pipe 8, one end of water inlet pipe 8 is connected with external water source, under the pulling action of piston 6, water is introduced into installation cylinder 3, because it is under the action of one-way valve, water can only flow in one direction.Water outlet pipe 9 is rotatably connected with the outside of installation cylinder 3, and the one end of water outlet pipe 9 is provided with spray head 10, the one-way valve at the connection of water outlet pipe 9 and installation cylinder 3 ensures that water can only flow from installation cylinder 3 to spray head 10, and spray head 10 can uniformly spray the water conveyed from installation cylinder 3 onto the dough in jar 2.One-way valve is installed at the connection of water inlet pipe 8 and water outlet pipe 9 with installation cylinder 3, one end of water inlet pipe 8 is used for connecting external water source, one end of spring one 7 is fixedly connected with the other end of sliding rod 5, and the other end of spring one 7 is fixedly connected with the outside of installation cylinder 3, the outside of piston 6 is slidably connected with the inside of installation cylinder 3, and the other end of sliding rod 5 is attached to the outer periphery of cam 4.Cam 4 as the key component in water adding assembly, is installed at the output end of motor, and when rotating, it will periodically extrude sliding rod 5.
[0025] Specifically, first, put the various raw materials needed to make the cloud ham pie, such as flour, oil, sugar, yeast, etc. in the tank 2. Turn on the switch on the outside of the base 1, at this time the motor inside the base 1 drives the stirring head inside the tank 2 to start working, the stirring head stirs the raw materials in the tank 2 to make the raw materials mix evenly, preparing for the subsequent kneading operation. At the same time, one end of the water inlet pipe 8 is connected to the external water source, and the motor inside the base 1 drives the cam 4 to rotate. When the cam 4 rotates, it will periodically press the sliding rod 5, causing the sliding rod 5 to slide along the internal through hole of the mounting cylinder 3 to the outside of the mounting cylinder 3, driving the piston 6 to move together. When the sliding rod 5 slides outward, the volume of the mounting cylinder 3 increases, forming a negative pressure at the water inlet pipe 8. Since the one-way valve at the water inlet pipe 8 is open, water is sucked into the mounting cylinder 3. When the cam 4 continues to rotate and the pressing force on the sliding rod 5 disappears, the spring one 7 uses its own elastic force to push the sliding rod 5 to the inside of the mounting cylinder 3, and the piston 6 also moves inward. At this time, the one-way valve at the water outlet pipe 9 is open, and the water in the mounting cylinder 3 is pressed into the water outlet pipe 9, and finally uniformly sprayed onto the dough in the tank 2 through the spray head 10, realizing the automatic water adding function.
[0026] Referring to Figs. 1-3 , the beating assembly includes an assembly frame 13, which is arranged at the top of the tank 2 and has two limiting holes 14 opened on the outside. The outside of the tank 2 is fixedly connected with two mounting blocks 11, which are not only in sliding connection with the assembly frame 13 on the inside, but also provide a sliding channel for the T-shaped block 12. The inside of the mounting block 11 is in sliding connection with the T-shaped block 12, the outside of the assembly frame 13 is in sliding connection with the inside of the mounting block 11, and the outside of the T-shaped block 12 is clamped inside the limiting hole 14, used for locking the assembly frame 13 to prevent it from shifting during the beating operation. The top of the assembly frame 13 is fixedly connected with a servo motor 15 as the power source of the beating assembly, and the output end of the servo motor 15 is fixedly connected with a rotating disc 16, and the inclined block one 17 fixedly connected to the bottom of the rotating disc 16 rotates with the rotating disc 16. The bottom of the assembly frame 13 is fixedly connected with a plurality of fixed cylinders 18, and the inside of the fixed cylinder 18 is in sliding connection with a movable rod 19, which provides guidance and limiting for the up-and-down sliding of the movable rod 19. The top of the movable rod 19 is fixedly connected with an inclined block two 20, the outside of which is in abutment with the outside of the inclined block one 17. The bottom of the movable rod 19 is fixedly connected with a beating block 23, and the outside of the movable rod 19 is sleeved with a spring two 22. The outside of the movable rod 19 is fixedly connected with a sliding ring 21, one end of the spring two 22 is fixedly connected with the outside of the sliding ring 21, and the other end is fixedly connected with the inner wall of the fixed cylinder 18. When the pressing force of the inclined block one 17 on the inclined block two 20 disappears, the spring two 22 makes the movable rod 19 drive the beating block 23 to return to the initial position.
[0027] Specifically, when the dough needs to be beaten, the water outlet pipe 9 is first rotated, and the spray head 10 is moved aside to avoid interference during the beating process. The assembly frame 13 is placed on the top of the tank body 2, and the bottom end of the assembly frame 13 is inserted into the two mounting blocks 11, so that the T-shaped block 12 is clamped in the limiting hole 14, achieving stable installation of the assembly frame 13. Start the servo motor 15, and the servo motor 15 drives the rotating disc 16 to rotate. When the rotating disc 16 rotates, the inclined block one 17 at the bottom thereof rotates and contacts the inclined block two 20 one by one. When the inclined block one 17 contacts the inclined block two 20, due to the mutual extrusion of the inclined surfaces, the movable rod 19 slides downward along the fixed cylinder 18, driving the impact block 23 to move downward, and the impact block 23 starts to beat the dough. After the contact between the inclined block one 17 and the inclined block two 20 ends, under the elastic force of the spring two 22, the movable rod 19 drives the impact block 23 to return to the initial position. With the continuous rotation of the rotating disc 16, the inclined block one 17 will continuously contact different inclined block two 20, and multiple impact blocks 23 will repeatedly hit the dough, simulating the operation of manually breaking the dough, so that the toughness and ductility of the dough are enhanced, achieving the ideal kneading effect.
[0028] Working principle: First, the required flour, oil, sugar, yeast and other materials can be placed in the inside of the tank body 2, and the switch outside the base 1 is started, so that the stirring head inside the tank body 2 stirs the materials uniformly, and one end of the water inlet pipe 8 is connected with the external water source, and the motor inside the base 1 is started to drive the cam 4 to rotate, the cam 4 periodically extrudes the sliding rod 5, and then the sliding rod 5 is reset under the elastic force of the spring one 7, so that the piston 6 reciprocates in the inside of the installation cylinder 3, water can be sucked into the inside of the installation cylinder 3 through the water inlet pipe 8, and then delivered to the spray head 10 through the water outlet pipe 9 for spraying, so that water can be automatically added during the kneading process; in addition, the spray head 10 is moved aside by rotating the water outlet pipe 9, then the assembly frame 13 is placed on the top of the tank body 2, and the bottom end of the assembly frame 13 is inserted into the two mounting blocks 11, and the T-shaped block 12 is used for limiting, then the servo motor 15 is started to drive the rotating disc 16 to rotate, thereby driving the inclined block one 17 to rotate, thereby contacting and extruding the inclined block two 20 one by one, so that the movable rod 19 drives the impact block 23 to move downward to beat the dough, and then resets under the elastic force of the spring two 22, so that multiple impact blocks 23 repeatedly hit the dough to simulate the operation of manually breaking the dough, thereby increasing the toughness and ductility of the dough.
[0029] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. An automatic dough kneader for producing cloud leg pie, comprising a base (1) and a beating assembly, characterized in that: The beating assembly is arranged outside the tank body (2), the top of the base (1) is fixedly connected with the tank body (2), the inside of the tank body (2) is provided with a stirring head, the inside of the base (1) is provided with a motor, and the output end of the motor is fixedly connected with a cam (4); the outside of the base (1) is provided with a water adding assembly, and the water adding assembly is used for automatically adding water into the tank body (2). The water adding assembly comprises a mounting cylinder (3) fixedly connected outside the base (1), a sliding rod (5) slidably connected in the through hole of the mounting cylinder (3), a piston (6) fixedly connected to one end of the sliding rod (5), a spring (7) sleeved outside the sliding rod (5), a water inlet pipe (8) fixedly connected to one end of the mounting cylinder (3), and a water outlet pipe (9) rotatably connected outside the mounting cylinder (3), wherein one end of the water outlet pipe (9) is provided with a spray head (10).
2. The automatic dough kneader for producing cloud ham pie according to claim 1, characterized in that: One-way valves are arranged at the connection positions of the water inlet pipe (8) and the water outlet pipe (9) and the mounting cylinder (3), and one end of the water inlet pipe (8) is used for connecting an external water source.
3. The automatic dough kneader for producing cloud ham pie according to claim 2, characterized in that: One end of the spring (7) is fixedly connected to the other end of the sliding rod (5), and the other end of the spring (7) is fixedly connected to the outside of the mounting cylinder (3).
4. The automatic dough kneader for producing cloud ham pie according to claim 3, characterized in that: The outside of the piston (6) is slidably connected to the inside of the mounting cylinder (3), and the other end of the sliding rod (5) is attached to the outer periphery of the cam (4).
5. The automatic dough kneader for producing cloud ham pie according to claim 1, characterized in that: The beating assembly comprises an assembly frame (13) arranged at the top of the tank body (2), and two limiting holes (14) are formed in the outside of the assembly frame (13).
6. The automatic dough kneader for producing cloud ham pie according to claim 5, characterized in that: Two mounting blocks (11) are fixedly connected to the outside of the tank body (2), T-shaped blocks (12) are slidably connected to the inside of the mounting blocks (11), the outside of the assembly frame (13) is slidably connected to the inside of the mounting blocks (11), and the outside of the T-shaped blocks (12) is clamped in the inside of the limiting holes (14).
7. The automatic dough kneader for producing cloud ham pie according to claim 5, characterized in that: A servo motor (15) is arranged at the top of the assembly frame (13), the output end of the servo motor (15) is fixedly connected with a rotating disc (16), and the bottom of the rotating disc (16) is fixedly connected with an inclined block one (17).
8. The automatic dough kneader for producing cloud ham pie according to claim 7, characterized in that: A plurality of fixing cylinders (18) are fixedly connected to the bottom of the assembly frame (13), movable rods (19) are slidably connected in the inside of the fixing cylinders (18), inclined block two (20) is fixedly connected to the top of the movable rods (19), the outside of the inclined block two (20) is attached to the outside of the inclined block one (17), the bottom of the movable rods (19) is fixedly connected with a beating block (23), the outside of the movable rods (19) is sleeved with a spring two (22), the outside of the movable rods (19) is fixedly connected with a sliding ring (21), one end of the spring two (22) is fixedly connected to the outside of the sliding ring (21), and the other end of the spring two (22) is fixedly connected to the inner wall of the fixing cylinder (18).