Glue injection assembly for pouring hollow fiber membrane bundle sealing end of column type membrane assembly

By using a Teflon release layer and multiple injection holes on the injection cap, the problems of grease release layer contamination and uneven glue filling are solved, achieving an efficient and environmentally friendly sealing process and improving end-sealing quality and production efficiency.

CN223716838UActive Publication Date: 2025-12-26NINGBO JIANRONG TECH CO LTD
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Patent Information

Application Number
CN202423306645.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The grease release layer used on the inner wall of the traditional glue injection cap is easily carried out, polluting the environment and cannot be reused. The single glue injection hole makes it impossible for the glue to be filled evenly, affecting the fit between the sealing block and the membrane module and the glue injection efficiency.

Method used

The design incorporates a Teflon release layer and multiple injection holes to ensure a smooth and residue-free surface after demolding of the sealing block. The multiple injection holes also ensure uniform filling of the adhesive, improving the quality and efficiency of the sealing process.

Benefits of technology

It improves the success rate and efficiency of demolding, ensures the matching of the sealing block with the membrane module, reduces production costs, and improves operational efficiency and end-sealing quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a glue injection component for pouring the sealed end of a hollow fiber membrane bundle of a column type membrane component, which comprises a glue injection cover and a glue injection seat, the top of the glue injection cover is provided with a glue injection cavity, the glue injection seat is arranged at the bottom of the glue injection cavity, the inner wall of the glue injection cavity is provided with a demoulding layer, the demoulding layer is Teflon, a plurality of glue injection holes are arranged in the glue injection cavity, and the glue injection holes are communicated with the glue injection cavity. And each glue injection hole is communicated with the bottom of the glue injection cover and is distributed in the circumferential direction of the glue injection seat. According to the technical scheme, the demoulding layer in the glue injection cover of the glue injection assembly is stable in structure, so that the environment is clean and tidy, the operation is smooth and the glue injection assembly can be repeatedly used when the glue sealing block is demoulded, meanwhile, the formed glue sealing block can be well matched with an upper end cover and a lower end cover of the column type membrane assembly, the glue injection time is shortened, and the efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of film equipment end sealing pouring technology, more specifically to a kind of glue injection assembly for hollow fiber membrane bundle end sealing pouring in columnar membrane module. BACKGROUND

[0002] Hollow fiber membrane bundle is the core of columnar membrane module, which is composed of thousands of membrane filaments and two end sealing blocks, the sealing block is formed by sealing pouring process using glue injection device, the membrane filaments and the upper and lower end covers of columnar membrane module form a whole through the sealing block, ensuring the structural stability and sealing.

[0003] The glue injection assembly is an important component of the glue injection device, which includes a glue injection cover with a glue injection hole. The glue injection hole guides the pouring material to the inside of the glue injection cover during the end sealing pouring process and fills the space around the membrane filament end, so that the pouring material can solidify according to the expected shape, ensuring that the shape of the formed sealing block matches the overall design of the upper and lower end covers of the columnar membrane module. The glue injection cover also protects the membrane filaments during the end sealing pouring process, preventing foreign matter from entering the combined area of the membrane filaments and the pouring material.

[0004] The inner wall of the traditional glue injection cover usually has a release layer to ensure that the sealing block is formed after glue injection, reducing adhesion during the release process, thereby protecting the structural integrity and ensuring smooth release. However, butter is often used as the release layer, which can easily be carried out to the outside space during the release of the sealing block, resulting in contamination of the operator's body surface and the surrounding environment, and is difficult to clean, seriously affecting the operation and polluting the working environment. In addition, the glue injection hole on the traditional glue injection cover is usually only one, causing the glue liquid to be unable to evenly fill the space around the membrane filament end during glue injection, making the shape of the sealing block unable to match the shape of the upper and lower end covers of the columnar membrane module, ultimately affecting the end sealing quality. At the same time, it also leads to a long glue injection time and low efficiency. UTILITY MODEL CONTENTS

[0005] In view of the above situation, in order to overcome the problem that the release layer of the glue injection cover of the existing glue injection assembly is butter, which is easily carried out to the outside space during the release of the sealing block, seriously affecting the operation and polluting the working environment, and cannot be reused, and the number of glue injection holes is single, resulting in uneven glue injection, affecting the fit of the sealing block and the upper and lower end covers of the columnar membrane module, and causing long glue injection time and low efficiency, the purpose of the utility model is to provide a release layer structure inside the glue injection cover, which is stable, ensuring a clean environment and smooth operation during the release of the sealing block, and can be reused. At the same time, the formed sealing block can better fit the upper and lower end covers of the columnar membrane module, and the glue injection time is shortened, improving the efficiency.

[0006] In order to achieve the above object, the technical solution of the utility model is:

[0007] A glue injection assembly for the end sealing pouring of hollow fiber membrane bundles in a column type membrane module, which comprises a glue injection cover and a glue injection base, a glue injection cavity is formed in the top of the glue injection cover, the glue injection base is arranged at the bottom of the glue injection cavity, a release layer is arranged on the inner wall of the glue injection cavity, the release layer is Teflon, a plurality of glue injection holes are formed in the glue injection cavity, each glue injection hole is communicated with the bottom of the glue injection cover, and each glue injection hole is arranged on the circumference of the glue injection base.

[0008] Preferably, the number of glue injection holes is three.

[0009] Preferably, a step position is formed on the inner side wall of the glue injection cavity.

[0010] Preferably, the inner side wall of the glue injection cavity below the step position is a slope.

[0011] Preferably, a mounting limiting groove is formed in the bottom of the glue injection cover.

[0012] Preferably, a positioning hole is further formed in the glue injection cavity, the positioning hole is communicated with the bottom of the glue injection cover, the glue injection base is opposite to the positioning hole, and the glue injection base is fixed by a positioning bolt penetrating through the positioning hole.

[0013] Preferably, the shape of the glue injection base is a cylinder.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] (1) The material of the release layer is Teflon, the low friction coefficient of the surface of Teflon enables the glue sealing block to be taken out from the glue injection cover without obstruction after the glue sealing block is formed, the success rate and efficiency of demolding are greatly improved, the release interface of the Teflon release layer is regular, the surface of the glue sealing block is smoother after demolding, residue and adhesion are avoided, the integrity of demolding is ensured, the problem that the release layer of butter is easily taken out to the external space and adhered to the body surface of the operator and the surrounding environment during demolding, which seriously affects the operation and pollutes the working environment, is solved, in addition, the Teflon release layer can withstand multiple pouring and demolding, and does not need to be frequently repainted, thereby the operation efficiency is improved and the production cost is reduced.

[0016] (2) The glue injection holes in the glue injection cavity are multiple, the number of glue injection holes is increased, the glue liquid can be uniformly filled into the space around the membrane end during glue injection, the shape of the finally formed glue sealing block can match the shape of the upper and lower end covers of the column type membrane module, the end sealing quality is improved, the glue injection time is reduced, and the production efficiency is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1Is the overall structure schematic diagram of the injection glue assembly with the step position and the inclined surface on the injection glue cover of the utility model;

[0018] Figure 2 Is the overall structure schematic diagram of the injection glue assembly with the step position and the inclined surface on the injection glue cover of the utility model from another perspective;

[0019] Figure 3 Is the cross-sectional structure schematic diagram of the injection glue assembly with the step position and the inclined surface on the injection glue cover of the utility model;

[0020] Figure 4 Is the overall structure schematic diagram of the injection glue assembly with the installation limiting groove on the injection glue cover of the utility model;

[0021] Figure 5 Is the overall structure schematic diagram of the injection glue assembly with the installation limiting groove on the injection glue cover of the utility model from another perspective;

[0022] Figure 6 Is the cross-sectional structure schematic diagram of the injection glue assembly with the installation limiting groove on the injection glue cover of the utility model.

[0023] As shown in the figure:

[0024] 1, injection glue cover;101, injection glue cavity;101a, injection glue hole;101b, step position;101c, inclined surface;101d, positioning hole;102, installation limiting groove;2, injection glue seat;3, demolding layer;4, positioning bolt. DETAILED DESCRIPTION

[0025] The utility model will be further described in detail below in combination with the drawings and specific embodiments.

[0026] In the description of the utility model, it needs to be explained that the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is used, which is only for the convenience of simplifying the description, and is not indicative or suggestive of the specific orientation and the specific orientation structure and operation, therefore it cannot be understood as the limitation of the utility model.

[0027] Embodiment 1:

[0028] As Figures 1 to 6As shown, the utility model relates to a kind of for the hollow fiber membrane bundle end sealing pouring of column type membrane module injection glue component, it includes injection glue cover 1 and injection glue seat 2, wherein, injection glue cover 1 top is equipped with injection glue cavity 101, the shape of injection glue cavity 101 is matched with the sealing glue block shape of the hollow fiber membrane bundle membrane wire both ends to be shaped, injection glue seat 2 is located at the bottom of injection glue cavity 101, specifically located on the center position of the bottom of injection glue cavity 101, to prevent glue liquid into the center position of injection glue cavity 101, the middle position of the sealing glue block formed will correspond to form through cavity, the through cavity is used for the center support pipe of column type membrane module embedding, injection glue cavity 101 on the inner wall has release layer 3, the material of release layer 3 is Teflon, using the low friction coefficient of Teflon surface, so that sealing glue block can be removed from injection glue cover 1 without obstruction when demolding, greatly improve the success rate and efficiency of demolding, and Teflon release layer 3 can also provide regular demolding interface, so that the surface of sealing glue block is more smooth after demolding, avoid residual and adhesion, ensure the integrity of demolding, solve the problem that Teflon release layer 3 is easily taken out to external space and thus adhered on the body surface of operator and surrounding environment during demolding, seriously affect operation and pollute working environment, in addition, Teflon release layer 3 can withstand multiple pouring and demolding, without frequent repainting, to improve operation efficiency, reduce production cost, injection glue cavity 101 is equipped with injection glue hole 101a, injection glue hole 101a is through with the bottom of injection glue cover 1, and glue liquid is injected into injection glue cavity 101 through injection glue hole 101a, injection glue hole 101a has multiple in the utility model, and each injection glue hole 101a is arranged on the circumference of injection glue seat 2, by increasing the number of injection glue hole 101a, ensure that glue liquid can be evenly filled into the space around the membrane wire end during injection, so that the shape of the sealing glue block finally formed can be matched with the shape of the upper and lower end cover of column type membrane module, to improve the end sealing quality, and reduce injection time, further improve production efficiency.

[0029] As Figure 1 、 Figure 2 、 Figure 4 And Figure 5 As shown, the number of injection glue hole 101a is three, so that during injection, glue liquid will enter injection glue cavity 101 from the three injection glue holes 101a at different positions, so that the flow of glue liquid in injection glue cavity 101 is more uniform, so as to better wrap around the membrane wire end, improve the end sealing quality, and more glue liquid can be injected in the same time, reduce injection time, further improve production efficiency.

[0030] As Figures 1 to 6As shown, the glue injection cavity 101 is also provided with a positioning hole 101d penetrating through the bottom of the glue injection cover 1, the glue injection base 2 is opposite to the positioning hole 101d and is fixed by a positioning bolt 4 penetrating through the positioning hole 101d, that is, the glue injection base 2 is detachably connected with the glue injection cover 1, the threaded connection can ensure the quick disassembly and assembly of the glue injection base 2, and the self-locking characteristic can stably fix the glue injection base 2 in the glue injection cavity 101 and keep the centering.

[0031] Further, the glue injection base 2 is in a cylindrical shape, so that after the glue sealing block is formed, a through cavity matching the shape of the center support tube is formed at the middle position, so that the center support tube can be smoothly inserted into the through cavity to be connected with the hollow fiber membrane bundle.

[0032] Embodiment 2:

[0033] As shown in the drawings, Figures 1 to 3 This embodiment is one of the optimized designs based on the above-mentioned embodiment 1, which includes a step position 101b formed on the inner side wall of the glue injection cavity 101, and more specifically, the step position 101b is close to the opening position of the glue injection cavity 101, so that a corresponding step position 101b is formed on the outer side wall of the formed glue sealing block, and through the step cooperation between the step position 101b and the upper and lower end covers of the column type membrane module, combined with the adhesive force of the glue sealing block, it is helpful to more closely connect the glue sealing block with the upper and lower end covers, so as to ensure the stability of the structure of the column type membrane module when subjected to accidental force.

[0034] As shown in the drawings, Figure 1 and Figure 3 The inner side wall of the glue injection cavity 101 below the step position 101b is a slope 101c, and it can be understood that a corresponding slope 101c will be formed on the outer side wall of the formed glue sealing block, so that the glue sealing block and the upper and lower end covers of the column type membrane module will form a slope 101c cooperation, thereby increasing the area of the contact surface, improving the stability of the cooperation, effectively decomposing the pressure, changing the direction of pressure transmission, and reducing the possibility of deformation. At the same time, the slope 101c cooperation will also provide a certain guidance, which is convenient for the subsequent disassembly and assembly of the hollow fiber membrane bundle.

[0035] Embodiment 3:

[0036] As shown in the drawings, Figures 4 to 6 This embodiment is one of the optimized designs based on the above-mentioned embodiment 1, which includes a mounting limiting groove 102 formed at the bottom of the glue injection cover 1, so that the glue injection cover 1 can better match the glue injection device when installed on the glue injection device, improving the convenience of installation.

[0037] In combination with Figures 1 to 6When the glue injection assembly is used for pouring the end of the hollow fiber membrane bundle in the column type membrane assembly, it needs to be installed on the glue injection device first, and the glue injection cover 1 with the installation limiting groove 102 at the bottom can better match the glue injection device, the glue injection device uniformly injects the glue liquid into the glue injection cavity 101 from the three glue injection holes 101a at the bottom of the glue injection cover 1, so that the glue liquid is uniformly filled on the circumference of the membrane end, meanwhile, under the action of the glue injection seat 2, the glue liquid cannot enter the center position of the glue injection cavity 101, and after the glue liquid solidifies, the glue sealing block is formed, the middle part of the formed glue sealing block corresponds to the position of the glue injection seat 2 to form a through cavity, for the glue injection cover 1 with the step position 101b and the inclined surface 101c in the glue injection cavity 101, corresponding structures will also be formed on the outer wall of the glue sealing block, the demolding layer 3 of Teflon can make the glue sealing block be demolded from the glue injection cover 1 without obstruction, and the regularity of the demolding surface is ensured, and the demolding layer 3 will not be taken out to the external space, the smooth operation is ensured, and the pollution to the environment is avoided, in addition, the glue sealing block can also be used for repeated pouring and demolding.

[0038] The above embodiments and descriptions in the specification are only to illustrate the principles and the best embodiments of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application.

Claims

1. A glue injection assembly for end-casting of a bundle of hollow fiber membranes in a column membrane module, characterized in that, It includes glue injection cover (1) and glue injection seat (2), the top of glue injection cover (1) is provided with glue injection cavity (101), glue injection seat (2) is located at the bottom of glue injection cavity (101), the inner wall of glue injection cavity (101) has release layer (3), the release layer (3) is Teflon, a plurality of glue injection holes (101a) are formed in glue injection cavity (101), each glue injection hole (101a) is through the bottom of glue injection cover (1), and each glue injection hole (101a) is arranged on the circumference of glue injection seat (2).

2. A glue injection assembly for potting of the end of a bundle of hollow fiber membranes in a column membrane module according to claim 1, characterized in that The number of glue injection holes (101a) is three.

3. A glue injection assembly for potting of the end of a bundle of hollow fiber membranes in a column membrane module according to claim 1 or 2, characterized in that The inner side wall of glue injection cavity (101) is formed with step position (101b).

4. A glue injection assembly for potting of the end of a bundle of hollow fiber membranes in a column membrane module according to claim 3, characterized in that The inner side wall of glue injection cavity (101) below step position (101b) is inclined surface (101c).

5. A glue injection assembly for potting of the end of a bundle of hollow fiber membranes in a column membrane module according to claim 3, characterized in that The bottom of glue injection cover (1) is provided with installation limiting groove (102).

6. A glue injection assembly for potting the ends of a bundle of hollow fiber membranes in a column membrane module according to any one of claims 1, 2, 4 or 5, characterized in that Positioning hole (101d) is also formed in glue injection cavity (101), positioning hole (101d) is through the bottom of glue injection cover (1), glue injection seat (2) is opposite to positioning hole (101d), and is fixed by positioning bolt (4) penetrating positioning hole (101d).

7. A glue injection assembly for potting of the end of a bundle of hollow fiber membranes in a column membrane module according to claim 6, characterized in that The shape of glue injection seat (2) is cylindrical.