Vacuum emulsification mechanism for liquid shampoo
The shampoo vacuum emulsification mechanism, which employs multi-axial shearing and mixing modes, solves the problem of insufficient emulsification caused by uniaxial shearing, thereby achieving high-quality and efficient production of emulsions.
Patent Information
- Application Number
- CN202423203247.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing emulsification equipment only performs uniaxial shearing during the emulsification process, resulting in insufficient mixing and dispersion of materials, affecting the uniformity and stability of the emulsion, and failing to meet the demand for high-quality emulsified products.
A shampoo vacuum emulsification mechanism is designed, which adopts a multi-axial shearing and mixing mode. The emulsification effect is enhanced by the rotation between the stator and rotor, combined with the centrifugal extrusion of the spiral tube and multiple nozzles, and the turbulence generated by the blades is used to improve the mixing efficiency.
This achieves higher quality and production efficiency of emulsions, improves the uniformity and stability of emulsions, and meets the market demand for high-quality emulsion products.
Smart Images

Figure CN223716963U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shampoo emulsification technical field, specifically a shampoo vacuum emulsification mechanism. BACKGROUND
[0002] The shampoo needs emulsification to make various components mix uniformly to form stable emulsion liquid, improve cleaning effect and use experience. The emulsified shampoo can better wrap grease and dirt, facilitate cleaning and removal, and make components uniformly dispersed, which is beneficial to deeply control the scalp water and oil balance, make the hair cleaner and smoother, and avoid component stratification and precipitation to maintain product quality.
[0003] The existing emulsification device usually only has a shearing effect in one axial circulation during emulsification. This one-way shearing mode limits the further improvement of emulsification efficiency and emulsification effect. Since the shearing effect is limited to a single axial direction, the mixing and dispersion of materials in the emulsification chamber are not sufficient, which affects the uniformity and stability of the emulsion. In order to improve the emulsification efficiency, the design of the emulsification device needs to be improved to realize multi-axial circulation shearing effect to more comprehensively promote the mixing and dispersion of materials, thereby improving the quality and production efficiency of the emulsion and meeting the market demand for high-quality emulsion products. Therefore, we propose a shampoo vacuum emulsification mechanism. SUMMARY
[0004] The utility model discloses a shampoo vacuum emulsification mechanism to solve the problem in the prior art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A shampoo vacuum emulsification mechanism comprises:
[0007] A base is fixedly connected with a tank, an electric motor is fixedly connected outside the tank, a driving end of the electric motor is provided with a driving piece, an input pipe is fixedly connected in communication with the outside of the tank, and an output pipe is fixedly connected in communication with the bottom of the tank.
[0008] An emulsification assembly is arranged in the tank, and a stator, a rotor, a mixing barrel and a U-shaped pipe are arranged in the emulsification assembly to enable emulsification operation.
[0009] Preferably, the emulsification assembly comprises:
[0010] The mixing barrel is arranged in the tank, a rotating shaft is fixedly connected in the mixing barrel, the rotating shaft penetrates out of the tank, and the driving end of the driving piece is fixedly connected with the rotating shaft.
[0011] A support frame is fixedly connected in the tank, and a driven shaft is rotatably connected between the support frame and the mixing barrel.
[0012] A plurality of stators are fixedly sleeved outside the rotating shaft;
[0013] A plurality of rotors are rotatably sleeved outside the rotating shaft, and the plurality of rotors are arranged in the plurality of stators, respectively;
[0014] A coil is fixedly connected outside the mixing barrel, and the coil is in communication with the mixing barrel;
[0015] A plurality of first nozzles are fixedly connected outside the coil, and the plurality of first nozzles are in communication with the coil;
[0016] A plurality of second nozzles are fixedly connected outside the coil, and the plurality of second nozzles are in communication with the coil, and the plurality of first nozzles and the plurality of second nozzles are oppositely arranged;
[0017] A plurality of third nozzles are fixedly connected outside the coil, and the plurality of third nozzles are in communication with the coil.
[0018] Preferably, the plurality of first nozzles are directed towards the motor, and the plurality of second nozzles are directed towards the support frame.
[0019] Preferably, the plurality of third nozzles are directed towards the inner wall of the tank.
[0020] Preferably, two rotating rods are rotatably connected in the coil, and a plurality of paddles are fixedly connected outside the two rotating rods.
[0021] Preferably, the coil, the first nozzles, the second nozzles, the third nozzles, the rotating rods and the paddles are arranged as a plurality of groups, and the plurality of groups are arranged around the central axis of the rotating shaft.
[0022] Preferably, the tank, the motor, the driving member, the input pipe and the emulsifying assembly are arranged as two modules, and the two modules are oppositely arranged, the two tanks are fixedly communicated, and the two tanks share an output pipe.
[0023] Compared with the prior art, the emulsifying device has the following beneficial effects:
[0024] By arranging the emulsifying assembly, starting the motor, and driving the rotating shaft to rotate through the driving member, the rotating shaft drives the emulsifying assembly to rotate as a whole, at the same time, the material is input through the input pipe and directly input into the mixing barrel, the material is sheared and mixed through the rotation between the stator and the rotor, the material is thrown out of the mixing barrel into the coil, and then sprayed out through the first nozzle, the second nozzle and the third nozzle of the coil, centrifugal extrusion and mixing are performed, at the same time, the emulsifying assembly rotates as a whole, drives the plurality of paddles to rotate around the rotating rod as a fulcrum, and can generate turbulent flow, thereby enhancing the emulsifying effect.
[0025] The whole emulsification assembly rotates and the plurality of paddles rotate around the rotating shaft as the fulcrum, and Figure 4 In the orientation shown, the rotation is in the XY axial plane direction, the material is thrown out of the mixing cylinder into the U-shaped pipe, and then sprayed out through the first, second and third nozzles of the U-shaped pipe for centrifugal extrusion and mixing, Figure 4 In the orientation shown, the rotation is in the Z axial direction, in summary, the device can perform multi-axis shearing and mixing to improve the quality and production efficiency of the emulsion. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 is a schematic diagram of the structure inside the tank body in the utility model;
[0028] Figure 3 is a side view of the emulsification assembly in the utility model;
[0029] Figure 4 is a front view of the emulsification assembly in the utility model.
[0030] In the figure: 100, base; 110, tank body; 120, motor; 130, driving part; 140, input pipe; 150, output pipe; 200, emulsification assembly; 210, mixing cylinder; 211, rotating shaft; 220, support frame; 221, driven shaft; 230, stator; 240, rotor; 250, U-shaped pipe; 260, first nozzle; 270, second nozzle; 280, third nozzle; 290, rotating shaft; 291, paddle. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0032] As Figures 1-4 shown, in the embodiment, a shampoo vacuum emulsification mechanism comprises a base 100 and an emulsification assembly 200, the base 100 is fixedly connected with a tank body 110, the tank body 110 is fixedly connected with a motor 120 outside, the driving end of the motor 120 is provided with a driving part 130, the tank body 110 is fixedly connected with an input pipe 140 outside, the bottom of the tank body 110 is fixedly connected with an output pipe 150;
[0033] The emulsifying assembly 200 comprises a mixing cylinder 210, a support frame 220, stators 230, rotors 240, a coil pipe 250, first nozzles 260, second nozzles 270 and third nozzles 280. The mixing cylinder 210 is arranged in the tank body 110, and a rotating shaft 211 is fixedly connected in the mixing cylinder 210 and penetrates the tank body 110, and the driving end of the driving member 130 is fixedly connected with the rotating shaft 211; the support frame 220 is fixedly connected in the tank body 110, and a driven shaft 221 is rotationally connected between the support frame 220 and the mixing cylinder 210; a plurality of stators 230 are fixedly sleeved outside the rotating shaft 211, and the rotor 240 also produces a collision and tearing effect in the process of high-speed rotation, which can further refine and uniformly distribute the material in the continuous phase under the action of strong collision and tearing, and the stator 230 and the rotor 240 are prior art and will not be described in detail.
[0034] A plurality of rotors 240 are rotationally sleeved outside the rotating shaft 211, and the plurality of rotors 240 are arranged in the plurality of stators 230; the coil pipe 250 is fixedly connected outside the mixing cylinder 210, and the coil pipe 250 is in communication with the mixing cylinder 210; a plurality of first nozzles 260 are fixedly connected outside the coil pipe 250, and the plurality of first nozzles 260 are in communication with the coil pipe 250; a plurality of second nozzles 270 are fixedly connected outside the coil pipe 250, and the plurality of second nozzles 270 are in communication with the coil pipe 250, and the plurality of first nozzles 260 and the plurality of second nozzles 270 are oppositely arranged; a plurality of third nozzles 280 are fixedly connected outside the coil pipe 250, and the plurality of third nozzles 280 are in communication with the coil pipe 250.
[0035] In the embodiment, the plurality of first nozzles 260 are arranged towards the motor 120, and the plurality of second nozzles 270 are arranged towards the support frame 220; and the plurality of third nozzles 280 are arranged towards the inner wall of the tank body 110.
[0036] Specifically, the emulsifying assembly 200 rotates as a whole, and the plurality of paddles 291 rotate around the rotating rod 290 as a fulcrum, and the material is thrown out of the mixing cylinder 210 into the coil pipe 250, and then sprayed out through the first nozzles 260, the second nozzles 270 and the third nozzles 280 of the coil pipe 250 for centrifugal extrusion and mixing. Figure 4 In the orientation shown in the figure, the rotation is in the XY axis plane direction, the material is thrown out of the mixing cylinder 210 into the coil pipe 250, and then sprayed out through the first nozzles 260, the second nozzles 270 and the third nozzles 280 of the coil pipe 250 for centrifugal extrusion and mixing. Figure 4 In the orientation shown in the figure, the rotation is in the Z axis direction, in short, the device can perform multi-axis shearing and mixing, thereby improving the quality and production efficiency of the emulsion.
[0037] As shown in the figure, Figure 4As shown, further, the two rotating rods 290 are rotatably connected in the L-shaped pipe 250, and a plurality of paddles 291 are fixedly connected to the outer sides of the two rotating rods 290, and the plurality of paddles 291 can rotate around the rotating rods 290 as the emulsifying assembly 200 rotates as a whole, so that turbulence is generated to enhance the emulsification effect.
[0038] Further, the tank body 110, the motor 120, the driving member 130, the input pipe 140 and the emulsifying assembly 200 are arranged as two modules, which are oppositely arranged, the two tank bodies 110 are fixedly communicated, the two tank bodies 110 share an output pipe 150, and the two motors 120 in the two modules can be oppositely driven, so that the two emulsifying assemblies 200 oppositely rotate, so that eddy current is generated to enhance the emulsification effect.
[0039] Working principle: first, the motor 120 is started, the motor 120 drives the rotating shaft 211 to rotate through the driving member 130, the rotating shaft 211 drives the emulsifying assembly 200 to rotate as a whole, at the same time, the material is input through the input pipe 140, the material is directly input into the mixing barrel 210, the material is sheared and mixed through the rotation between the stator 230 and the rotor 240, the material is thrown out of the mixing barrel 210 into the L-shaped pipe 250, and then sprayed out through the first nozzle 260, the second nozzle 270 and the third nozzle 280 of the L-shaped pipe 250, centrifugal extrusion and mixing are performed, at the same time, the emulsifying assembly 200 rotates as a whole, the plurality of paddles 291 rotate around the rotating rods 290 as the pivots, so that turbulence is generated to enhance the emulsification effect.
[0040] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and are not limiting, and the scope of the present application is defined by the appended claims rather than the foregoing description, and all changes falling within the meaning and range of equivalents of the elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0041] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A shampoo vacuum emulsification mechanism, characterized by, Include: Base (100), the tank body (110) is fixedly connected on the base (100), the motor (120) is fixedly connected outside the tank body (110), the driving end of the motor (120) is provided with driving piece (130), the input pipe (140) is fixedly connected in communication with the outside of the tank body (110), the output pipe (150) is fixedly connected in communication with the bottom of the tank body (110); Emulsification assembly (200), the emulsification assembly (200) is arranged in the tank body (110), and the emulsification assembly (200) is provided with stator (230), rotor (240), mixing barrel (210) and return bend (250), which can carry out emulsification operation.
2. The shampoo vacuum emulsification mechanism of claim 1, wherein, The emulsification assembly (200) comprises: Mixing barrel (210), the mixing barrel (210) is arranged in the tank body (110), the rotating shaft (211) is fixedly connected in the mixing barrel (210), the rotating shaft (211) penetrates out of the tank body (110), and the driving end of the driving piece (130) is fixedly connected with the rotating shaft (211); Support frame (220), the support frame (220) is fixedly connected in the tank body (110), and the support frame (220) is rotatably connected with the mixing barrel (210) through the driven shaft (221); Stator (230), a plurality of stators (230) are fixedly sleeved outside the rotating shaft (211); Rotor (240), a plurality of rotors (240) are rotatably sleeved outside the rotating shaft (211), and a plurality of rotors (240) are arranged in a plurality of stators (230) respectively; Return bend (250), the return bend (250) is fixedly connected outside the mixing barrel (210), and the return bend (250) is in communication with the mixing barrel (210); First spray head (260), a plurality of first spray heads (260) are fixedly connected outside the return bend (250), and a plurality of first spray heads (260) are in communication with the return bend (250); Second spray head (270), a plurality of second spray heads (270) are fixedly connected outside the return bend (250), a plurality of second spray heads (270) are in communication with the return bend (250), and a plurality of first spray heads (260) and a plurality of second spray heads (270) are oppositely arranged; Third spray head (280), a plurality of third spray heads (280) are fixedly connected outside the return bend (250), and a plurality of third spray heads (280) are in communication with the return bend (250).
3. The shampoo vacuum emulsification mechanism of claim 2, wherein, A plurality of first spray heads (260) are directed towards the motor (120), and a plurality of second spray heads (270) are directed towards the support frame (220).
4. The shampoo vacuum emulsifying mechanism of claim 2, wherein, A plurality of third spray heads (280) are directed towards the inner wall of the tank body (110).
5. The shampoo vacuum emulsifying mechanism of claim 2, wherein, Two rotating rods (290) are rotatably connected in the return bend (250), and a plurality of paddles (291) are fixedly connected outside the two rotating rods (290).
6. The shampoo vacuum emulsifying mechanism of claim 2, wherein, The return pipe (250), the first nozzle (260), the second nozzle (270), the third nozzle (280), the rotating rod (290) and the paddle (291) are arranged in multiple groups, and the multiple groups are arranged around the central axis of the rotating shaft (211).
7. The shampoo vacuum emulsification mechanism of claim 1, wherein, The tank body (110), the motor (120), the driving member (130), the input pipe (140) and the emulsification assembly (200) are arranged as two modules, which are oppositely arranged, and the two tank bodies (110) are fixedly communicated, and the two tank bodies (110) share an output pipe (150).