Emulsifying and stirring device for producing zero-reflection non-hydrogenated non-dairy creamer

Abstract

The utility model relates to the technical field of non-dairy creamer production, in particular to an emulsifying and stirring device for producing zero-reflection non-hydrogenated non-dairy creamer, which is reasonable in structural design and mainly comprises a stirring kettle, a kettle cover, a feed pipe, a first stirring component, a second stirring component, a third stirring component, a filter plate and a reflux discharge component. Wherein the first stirring assembly, the second stirring assembly and the third stirring assembly can rotate synchronously, the first stirring assembly is used for shearing and dispersing material liquid refluxed by the refluxing and discharging assembly, and the second stirring assembly is used for fully stirring the material liquid in the middle and scraping materials attached to the inner wall of the stirring kettle; the third stirring assembly is used for fully stirring feed liquid on the lower portion and conducting anti-blocking cleaning on a filter plate, the backflow discharging assembly is used for fully mixing feed liquid in a bottom layer area and feed liquid in a top layer area, and meanwhile the backflow discharging assembly can be used for rapidly transferring the emulsified and stirred feed liquid to follow-up spray drying equipment.

Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of vegetable fat, especially to an emulsification stirring device for zero-trans non-hydrogenated vegetable fat production. BACKGROUND

[0002] The emulsification stirring device plays a crucial role in the production of zero-trans non-hydrogenated vegetable fat, specifically as follows: 1) improving emulsification efficiency: the emulsification stirring device can quickly emulsify the raw materials of vegetable fat into uniform liquid through its efficient stirring and emulsification functions, thereby improving production efficiency. 2) ensuring product quality: the emulsification stirring device can ensure that the raw materials of vegetable fat are fully mixed and refined during the emulsification process, thereby avoiding problems such as oil floating and protein precipitation, and ensuring the taste and quality of the product. 3) easy to clean and maintain: some advanced emulsification stirring devices are also equipped with CIP cleaning heads, which can quickly and effectively clean the device after production, ensuring the sanitary standards of the production environment, and also facilitating long-term maintenance and maintenance of the equipment.

[0003] The traditional emulsification stirring device for zero-trans non-hydrogenated vegetable fat production has some shortcomings when in use. First, the overall emulsification stirring effect of the stirrer is not ideal. Second, it cannot achieve sufficient mixing of the liquid in the bottom layer and the top layer. Therefore, it is necessary to optimize and improve the traditional emulsification stirring device for zero-trans non-hydrogenated vegetable fat production. SUMMARY

[0004] The utility model aims at overcoming the above problems in the prior art, and provides an emulsification stirring device for zero-trans non-hydrogenated vegetable fat production.

[0005] To achieve the above technical purposes and effects, the utility model is implemented by the following technical solutions:

[0006] An emulsification stirring device for zero-trans non-hydrogenated vegetable fat production, comprising a stirring kettle, a kettle cover, a feed pipe, a first stirring assembly, a second stirring assembly, a third stirring assembly, a filter plate, and a reflux discharge assembly; the upper end of the stirring kettle is provided with a kettle cover, the kettle cover is provided with a feed pipe and a first stirring assembly, the first stirring assembly is connected with a third stirring assembly through a second stirring assembly, the inside of the stirring kettle is provided with a filter plate near the third stirring assembly, and the side end of the stirring kettle is provided with a reflux discharge assembly.

[0007] The first stirring assembly comprises a stirring motor, a shaft coupling, a first vertical shaft, a hollow plate, and a first clamping column; the output end of the stirring motor is connected with the upper end of the first vertical shaft through the shaft coupling, the outer side of the first vertical shaft is fixedly provided with the hollow plate, and the lower end of the first vertical shaft is provided with the first clamping column.

[0008] The second stirring assembly is composed of a second vertical shaft, a horizontal shaft sleeve, a horizontal shaft, a first stirring blade and a scraping plate, the upper and lower ends of the second vertical shaft are provided with clamping grooves, the outer side of the second vertical shaft is connected with the horizontal shaft through the horizontal shaft sleeve, the outer side of the horizontal shaft sleeve is fixed with the first stirring blade, and the outer end of the horizontal shaft is fixed with the scraping plate.

[0009] The third stirring assembly is composed of a third vertical shaft, a second clamping column, a cross beam plate, a second stirring blade and a scraping brush, the top end of the third vertical shaft is provided with the second clamping column, the outer side of the third vertical shaft is supported with the second stirring blade through the cross beam plate, and the outer edge of the second stirring blade is installed with the scraping brush.

[0010] The backflow and discharging assembly is composed of a suction pump, a suction pipe, a backflow pipe and a discharging pipe, the input end of the suction pump is communicated with the bottom of the inner cavity of the stirring kettle through the suction pipe, the output end of the suction pump is communicated with the top of the inner cavity of the stirring kettle through the backflow pipe, and the output end of the suction pump is connected with the discharging pipe at the same time.

[0011] Further, in the above-mentioned emulsification stirring device for producing zero-back non-hydrogenated vegetable shortening, the hollowed-out plate of the first stirring assembly is uniformly distributed with hollowed-out shearing holes, and the communication point of the backflow pipe and the stirring kettle is located above the hollowed-out plate.

[0012] Further, in the above-mentioned emulsification stirring device for producing zero-back non-hydrogenated vegetable shortening, the outer diameter of the scraping plate in the second stirring assembly is matched with the inner cavity diameter of the stirring kettle, and a movable gap is left between the hollowed-out plate and the scraping plate.

[0013] Further, in the above-mentioned emulsification stirring device for producing zero-back non-hydrogenated vegetable shortening, the clamping grooves at the upper end and the lower end of the second vertical shaft are clamped with the first clamping column and the second clamping column respectively, and the cross section of the clamping groove is hexagonal.

[0014] Further, in the above-mentioned emulsification stirring device for producing zero-back non-hydrogenated vegetable shortening, the filter plate is composed of an inner ring, an outer ring and a filter part connected between the two, the cross section of the filter part is in the shape of an isosceles trapezoidal structure with the upper part being wide and the lower part being narrow, the inner ring is provided with a through hole for the third vertical shaft to pass through, and the inner side wall of the stirring kettle and the outer ring are welded with a reinforcing rib.

[0015] Further, in the above-mentioned emulsification stirring device for producing zero-back non-hydrogenated vegetable shortening, the scraping brush in the third stirring assembly abuts against the outer surface of the filter part, the bottom end of the third vertical shaft in the third stirring assembly is provided with a positioning convex column, the bottom side of the stirring kettle is fixed with a positioning block, and the positioning block is provided with a positioning rotating groove matched with the positioning convex column.

[0016] Further, in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production, the communication point of the suction pipe and the stirring kettle is located below the filter plate.

[0017] Further, in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production, the pipe body of the reflux pipe and the discharge pipe is respectively provided with an opening valve.

[0018] The emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production has the advantages that:

[0019] The emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production has the advantages that:

[0020] Of course, it is not necessary to achieve all the advantages above simultaneously when implementing any product of the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production, and other drawings can be obtained by those skilled in the art without any creative effort based on these drawings.

[0022] Figure 1 is a structural schematic diagram of the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production;

[0023] Figure 2 is a half-section schematic diagram of the first stirring assembly in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production;

[0024] Figure 3 is a structural schematic diagram of the hollow plate in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production;

[0025] Figure 4 is a half-section schematic diagram of the second stirring assembly in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production;

[0026] Figure 5 is a structural schematic diagram of the third stirring assembly in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production;

[0027] Figure 6 is a front structural schematic diagram of the filter plate in the emulsification stirring device for zero-trans non-hydrogenated vegetable shortening production;

[0028] Figure 7 is the top view structural schematic diagram of the filter plate in the utility model;

[0029] Figure 8 is the structural schematic diagram of the backflow and discharging assembly in the utility model;

[0030] In the drawings, the component list represented by each sign is as follows:

[0031] 1-stirring kettle, 2-kettle cover, 3-feeding pipe, 4-first stirring assembly, 401-stirring motor, 402-coupling, 403-first vertical shaft, 404-hollow plate, 405-first clamping column, 5-second stirring assembly, 501-second vertical shaft, 502-clamping groove, 503-cross shaft sleeve, 504-cross shaft, 505-first stirring blade, 506-scraping plate, 6-third stirring assembly, 601-third vertical shaft, 602-second clamping column, 603-cross beam plate, 604-second stirring blade, 605-scraping brush, 7-filter plate, 701-inner ring, 702-outer ring, 703-filtering part, 8-backflow and discharging assembly, 801-suction pump, 802-suction pipe, 803-backflow pipe, 804-discharging pipe. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0033] As Figures 1-8 shown, the embodiment provides an emulsification stirring device for producing zero-reflection non-hydrogenated vegetable shortening, which comprises a stirring kettle 1, a kettle cover 2, a feeding pipe 3, a first stirring assembly 4, a second stirring assembly 5, a third stirring assembly 6, a filter plate 7 and a backflow and discharging assembly 8. The upper end of the stirring kettle 1 is provided with the kettle cover 2, the kettle cover 2 is provided with the feeding pipe 3 and the first stirring assembly 4, and the first stirring assembly 4 is connected with the third stirring assembly 6 through the second stirring assembly 5. The inside of the stirring kettle 1 is provided with the filter plate 7 close to the third stirring assembly 6, and the side end of the stirring kettle 1 is provided with the backflow and discharging assembly 8.

[0034] In the embodiment, the first stirring assembly 4 comprises a stirring motor 401, a coupling 402, a first vertical shaft 403, a hollow plate 404 and a first clamping column 405, the output end of the stirring motor 401 is connected with the upper end of the first vertical shaft 403 through the coupling 402, the outer side of the first vertical shaft 403 is fixedly provided with the hollow plate 404, and the lower end of the first vertical shaft 403 is provided with the first clamping column 405.

[0035] In the embodiment, the second stirring assembly 5 is composed of a second vertical shaft 501, a horizontal shaft sleeve 503, a horizontal shaft 504, a first stirring blade 505 and a scraping plate 506, the upper and lower ends of the second vertical shaft 501 are inwardly provided with clamping grooves 502, the outer side of the second vertical shaft 501 is connected with the horizontal shaft 504 through the horizontal shaft sleeve 503, the outer side of the horizontal shaft sleeve 503 is fixed with the first stirring blade 505, and the outer end of the horizontal shaft 504 is fixed with the scraping plate 506.

[0036] In the embodiment, the third stirring assembly 6 is composed of a third vertical shaft 601, a second clamping column 602, a cross beam plate 603, a second stirring blade 604 and a scraping brush 605, the top end of the third vertical shaft 601 is provided with the second clamping column 602, the outer side of the third vertical shaft 601 is supported with the second stirring blade 604 through the cross beam plate 603, and the outer edge of the second stirring blade 604 is installed with the scraping brush 605.

[0037] In the embodiment, the filter plate 7 is composed of an inner ring 701, an outer ring 702 and a filter part 703 connected between the two, the cross section of the filter part 703 is in the shape of an isosceles trapezoid with the upper part being wide and the lower part being narrow, the inner ring 701 is provided with a perforation for the third vertical shaft 601 to pass through, and the inner side wall of the stirring kettle 1 is welded with a reinforcing rib between the outer ring 702.

[0038] In the embodiment, the backflow and discharging assembly 8 is composed of a suction pump 801, a suction pipe 802, a backflow pipe 803 and a discharging pipe 804, the input end of the suction pump 801 is communicated with the bottom of the inner cavity of the stirring kettle 1 through the suction pipe 802, the output end of the suction pump 801 is communicated with the top of the inner cavity of the stirring kettle 1 through the backflow pipe 803, the output end of the suction pump 801 is simultaneously connected with the discharging pipe 804, and the pipe bodies of the backflow pipe 803 and the discharging pipe 804 are respectively installed with an opening valve.

[0039] In the embodiment, the hollow plate 404 of the first stirring assembly 4 is uniformly provided with hollow shearing holes, and the communication point of the backflow pipe 803 with the stirring kettle 1 is located above the hollow plate 404.

[0040] In the embodiment, the outer diameter of the scraping plate 506 in the second stirring assembly 5 matches the diameter of the inner cavity of the stirring kettle 1, and a movable gap is left between the hollow plate 404 and the scraping plate 506.

[0041] In the embodiment, the clamping grooves 502 at the upper end of the second vertical shaft 501 are clamped with the first clamping column 405, the clamping grooves 502 at the lower end of the second vertical shaft 501 are clamped with the second clamping column 602, and the cross section of the clamping grooves 502 is in the shape of a hexagon.

[0042] In the embodiment, the scraper 605 of the third stirring assembly 6 abuts against the outer surface of the filter part, the bottom end of the third vertical shaft 601 of the third stirring assembly 6 is provided with a positioning protruding column, and a positioning block is fixed at the center of the bottom side of the stirring kettle 1, and the positioning block is provided with a positioning rotating groove matched with the positioning protruding column.

[0043] In the embodiment, the communication point of the suction pipe 802 and the stirring kettle 1 is located below the filter plate 7.

[0044] In the embodiment, one specific application of the embodiment is that the device is mainly composed of the stirring kettle 1, the kettle cover 2, the feeding pipe 3, the first stirring assembly 4, the second stirring assembly 5, the third stirring assembly 6, the filter plate 7 and the backflow and discharge assembly 8, wherein the first stirring assembly 4, the second stirring assembly 5 and the third stirring assembly 6 can rotate synchronously, the first stirring assembly 4 is used for shearing and dispersing the backflow liquid of the backflow and discharge assembly 8, the second stirring assembly 5 is used for fully stirring the liquid in the middle part and scraping off the material attached to the inner wall of the stirring kettle 1, the third stirring assembly 6 is used for fully stirring the liquid in the lower part and preventing and cleaning the filter plate 7, and the backflow and discharge assembly 8 is used for fully mixing the liquid in the bottom region and the top region, and the backflow and discharge assembly 8 can quickly transfer the liquid after emulsification and stirring to the subsequent spray drying equipment.

[0045] The preferred embodiments disclosed above are only used for helping to describe the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments. Apparently, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents.

Claims

1. An emulsifying and stirring device for the production of zero-rebound non-hydrogenated vegetable fat powder, characterized in that, The system includes a mixing vessel, a vessel cover, a feed pipe, a first mixing component, a second mixing component, a third mixing component, a filter plate, and a reflux discharge component. The mixing vessel is equipped with a vessel cover at its upper end, and a feed pipe and a first mixing component are installed on the vessel cover. The first mixing component is connected to the third mixing component via the second mixing component. A filter plate is installed inside the mixing vessel near the third mixing component. A reflux discharge component is installed on the side of the mixing vessel. The first stirring assembly consists of a stirring motor, a coupling, a first vertical shaft, a perforated plate, and a first snap-fit ​​post. The output end of the stirring motor is connected to the upper end of the first vertical shaft via the coupling. A perforated plate is fixed to the outer side of the first vertical shaft, and a first snap-fit ​​post is provided at the lower end of the first vertical shaft. The second stirring assembly consists of a second vertical shaft, a horizontal shaft sleeve, a horizontal shaft, a first stirring blade, and a scraper. The upper and lower ends of the second vertical shaft are provided with snap-fit ​​grooves. The outer side of the second vertical shaft is connected to the horizontal shaft via the horizontal shaft sleeve. The outer side of the horizontal shaft sleeve is fixed with the first stirring blade, and the outer end of the horizontal shaft is fixed with the scraper. The third stirring assembly consists of a third vertical shaft, a second locking post, a crossbeam plate, a second stirring blade, and a scraper. The top of the third vertical shaft is provided with a second locking post, and the outer side of the third vertical shaft is supported by the crossbeam plate with a second stirring blade. A scraper is installed at the outer edge of the second stirring blade. The reflux discharge assembly consists of a suction pump, a suction pipe, a reflux pipe, and a discharge pipe. The input end of the suction pump is connected to the bottom of the inner cavity of the mixing vessel via the suction pipe, and the output end of the suction pump is connected to the top of the inner cavity of the mixing vessel via the reflux pipe. The output end of the suction pump is also connected to the discharge pipe.

2. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, The first stirring assembly has evenly distributed perforated shear holes on its perforated plate, and the connection point between the reflux pipe and the stirring vessel is located above the perforated plate.

3. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, In the second stirring assembly, the outer diameter of the scraper plate matches the inner diameter of the stirring vessel, and a movable gap is left between the perforated plate and the scraper plate.

4. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, The upper part of the second vertical shaft engages with the first locking post, and the lower part of the second vertical shaft engages with the second locking post. The cross-section of the locking groove is hexagonal.

5. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, The filter plate consists of an inner ring, an outer ring, and a filter section connecting the two. The cross-section of the filter section is an isosceles trapezoidal structure that is wider at the top and narrower at the bottom. The inner ring has a perforation to facilitate the passage of a third vertical axis. Reinforcing ribs are welded between the inner wall of the stirring vessel and the outer ring.

6. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, In the third stirring assembly, the scraper abuts against the outer surface of the filter section. The bottom end of the third vertical shaft in the third stirring assembly is provided with a positioning protrusion. A positioning block is fixed at the center of the bottom side of the stirring vessel. The positioning block has a positioning groove that cooperates with the positioning protrusion.

7. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, The connection point between the suction pipe and the stirring vessel is located below the filter plate.

8. The emulsifying and stirring apparatus for producing zero-reverse non-hydrogenated vegetable fat powder according to claim 1, characterized in that, The return pipe and the discharge pipe are each equipped with an opening valve.

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