Automatic gluing device for motor magnetic shoe

Abstract

The utility model relates to an automatic gluing device for motor magnetic shoes, which comprises a magnetic shoe storage mechanism used for conveying magnetic shoes into a magnetic shoe feeding mechanism; the magnetic shoe feeding mechanism comprises a vibration disc installed at a discharging port of the magnetic shoe discharging channel, a discharging port of the vibration disc is connected with a magnetic shoe straight vibration plate, and a discharging port of the magnetic shoe straight vibration plate is connected with a material supporting mechanism; a material guiding channel is formed in the material guiding bracket of the material supporting mechanism, and the material guiding channel is communicated with a discharging channel formed in the discharging bracket; the reversing mechanism is used for pushing the magnetic shoes conveyed on the magnetic shoe straight vibration plate into the material guide channel one by one; the gluing mechanism is used for driving a glue gun to enable a coating glue nozzle to be in butt joint with the magnetic shoe in the material guide channel and uniformly coating glue along the surface of the magnetic shoe; and the discharging mechanism is used for discharging the magnetic shoes coated with the colloid. Automatic feeding, gluing, detecting and discharging of magnetic shoes are achieved, the structure is compact, the manual operation time and cost are reduced, and the automation level and production efficiency of whole magnetic shoe gluing are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of gluing equipment, specifically relates to a motor magnetic shoe automatic gluing device. BACKGROUND

[0002] Magnetic shoe is one of main products of ferrite permanent magnet material, and it is an important component in motor. The magnetic shoe needs to be coated with glue on the surface before assembly, so that the magnetic shoe is pasted on the motor shell with accurate position and the motor performance is guaranteed.

[0003] However, the existing magnetic shoe gluing device has the following defects in the actual production process for the glue coating process of the magnetic shoe: 1. The glue coating is uneven, which causes large positioning error when the magnetic shoe is assembled with the motor; 2. The quality detection of gluing mostly relies on manual work, and the detection efficiency is low; 3. The utilization rate of the existing gluing device is low, and it can only adapt to a single specification of magnetic shoe. Therefore, it is necessary to improve the defects existing in the prior art. UTILITY MODEL CONTENT

[0004] In view of the above deficiencies of the prior art, the utility model provides a motor magnetic shoe automatic gluing device, which realizes automatic feeding, gluing, detection and discharging of the magnetic shoe, and improves production efficiency.

[0005] The utility model adopts the following technical scheme:

[0006] A motor magnetic shoe automatic gluing device, comprising a base, further comprising:

[0007] A magnetic shoe storage mechanism, comprising a vibrating storage rack, a storage bin mounted on the vibrating storage rack, a magnetic shoe discharge channel connected to the discharge port of the storage bin for conveying the magnetic shoe into the magnetic shoe feeding mechanism;

[0008] A magnetic shoe feeding mechanism, comprising a vibrating disc mounted at the discharge port of the magnetic shoe discharge channel, a magnetic shoe straight vibrating plate connected to the discharge port of the vibrating disc, and a material supporting mechanism connected to the discharge port of the magnetic shoe straight vibrating plate;

[0009] A material supporting mechanism, comprising a vertically arranged material guiding bracket and a discharging bracket, a material guiding channel is formed on the material guiding bracket, and the material guiding channel is connected to a discharging channel formed on the discharging bracket;

[0010] A reversing mechanism, mounted on the material guiding bracket and facing the material guiding channel, for pushing the magnetic shoes conveyed on the magnetic shoe straight vibrating plate into the material guiding channel one by one;

[0011] A gluing mechanism, comprising a glue gun, a coating nozzle mounted on the glue outlet of the glue gun, the glue gun mounted on a cross moving assembly for driving the glue gun to make the coating nozzle butt joint with the magnetic shoe in the material guiding channel and uniformly coat the glue on the surface of the magnetic shoe;

[0012] A discharging mechanism is arranged at the end of the material guide bracket and faces the discharging bracket, and is used for discharging the magnet tile coated with glue;

[0013] A visual detection mechanism is further arranged on the base and is used for detecting the magnet tile coated with glue and assisting the discharging mechanism in discharging.

[0014] In a preferred embodiment of the present application, the material guide bracket comprises a material guide base, a first limiting piece mounted on the material guide base, and a second limiting piece mounted opposite to the first limiting piece, and a material guide channel is formed between the first limiting piece and the second limiting piece.

[0015] A first sliding table cylinder is mounted at the lower end of the second limiting piece, and the second limiting piece can move away from or close to the first limiting piece.

[0016] In a preferred embodiment of the present application, the discharging bracket comprises a third limiting piece and a fourth limiting piece which are mounted in parallel on the material guide base, and a discharging channel is formed between the third limiting piece and the fourth limiting piece.

[0017] In a preferred embodiment of the present application, the cross moving assembly comprises a stand, an electric sliding rail which is mounted on the side of the stand, and a second sliding table cylinder which is mounted vertically on the electric sliding rail, the glue gun is vertically mounted on the second sliding table cylinder, and the glue gun is arranged directly above the material guide channel.

[0018] In a preferred embodiment of the present application, the glue outlet of the glue coating nozzle is in a rectangular structure, and an arc surface is formed at the contact end of the magnet tile.

[0019] In a preferred embodiment of the present application, the reversing mechanism comprises a first cylinder mounted on the material guide base, a first pushing block is mounted at the telescopic end of the first cylinder, the first pushing block is slidingly mounted in the material guide channel, and the stroke of the first cylinder is the width of one magnet tile.

[0020] In a preferred embodiment of the present application, the discharging mechanism comprises a discharging frame mounted on the base, a second cylinder mounted on the discharging frame, a second pushing block mounted at the telescopic end of the second cylinder, and the second pushing block is slidingly mounted in the discharging channel, wherein the stroke of the second cylinder is greater than the length of the discharging channel.

[0021] In a preferred embodiment of the present application, the visual detection mechanism comprises a detection base mounted on the base, an adjusting base which is liftable and mounted on the detection base, and a visual detection piece mounted at the lower end of the adjusting base away from the detection base.

[0022] In a preferable embodiment of the utility model, the discharge adjusting plate is installed at the end of the magnetic tile discharge channel and is used to guide the magnetic tile to fall into the vibrating disc.

[0023] Advantages:

[0024] The motor magnetic tile automatic gluing device has the advantages that the whole magnetic tile gluing process is automatic, manual operation is reduced, and production efficiency is improved; the design of the glue gun and the coating glue nozzle can realize uniform coating of the magnetic tile surface glue, improve the magnetic tile gluing quality and consistency; the visual detection mechanism can detect the gluing quality, ensure the subsequent product assembly quality, the magnetic tile storage mechanism is provided, the magnetic tile storage capacity is increased, and uninterrupted production is realized.

[0025] The design of the material guide bracket is used to adjust the width of the material guide channel, adapt to the material guide and conveying of magnetic tiles of different specifications, the gluing mechanism adjusts the gluing surface length of the magnetic tile, and the equipment utilization rate is improved.

[0026] The motor magnetic tile automatic gluing device realizes automatic feeding, gluing, detection and discharging of the magnetic tile, has compact structure, reduces manual operation time and cost, and improves the automation level and production efficiency of the whole magnetic tile gluing. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structure schematic view of the motor magnetic tile automatic gluing device.

[0028] Figure 2 It is an installation structure schematic view of the magnetic tile storage mechanism and the magnetic tile feeding mechanism.

[0029] Figure 3 It is a part structure schematic view of the motor magnetic tile automatic gluing device. Figure 1

[0030] Figure 4 It is a part structure schematic view of the motor magnetic tile automatic gluing device. Figure 2

[0031] Figure 5 It is a structure schematic view of the gluing mechanism.

[0032] Figure 6 It is a structure schematic view of the magnetic tile (the glue coating is completed).

[0033] In the drawing: 1 base;

[0034] 2 magnetic tile storage mechanism, 21 vibrating storage rack, 22 storage bin, 23 magnetic tile discharge channel, 24 discharge adjusting plate;

[0035] ​​3 magnetic tile feeding mechanism, 31 vibrating disc, 32 magnetic tile straight vibration plate;

[0036] 4 material supporting mechanism, 41 material guiding bracket, 411 material guiding seat, 412 first limiting piece, 413 second limiting piece, 414 first sliding table air cylinder, 42 discharging bracket, 421 third limiting piece, 422 fourth limiting piece;

[0037] 5 reversing mechanism, 51 first air cylinder, 52 first pushing block;

[0038] 6 gluing mechanism, 61 glue gun, 62 gluing nozzle, 63 cross moving assembly, 631 vertical column, 632 electric sliding rail, 633 second sliding table air cylinder;

[0039] 7 discharging mechanism, 71 discharging frame, 72 second air cylinder, 73 second pushing block;

[0040] 8 visual detection mechanism, 81 detection seat, 82 adjusting seat, 83 visual detection piece. DETAILED DESCRIPTION

[0041] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0042] As shown in the drawings, Figures 1-6 A motor magnetic tile automatic gluing device, comprising a base 1, further comprising:

[0043] A magnetic tile storage mechanism 2, comprising a vibrating storage rack 21, a storage bin 22 installed on the vibrating storage rack 21, a magnetic tile discharging channel 23 connected to the discharging opening of the storage bin 22, for conveying the magnetic tile into the magnetic tile feeding mechanism 3;

[0044] A magnetic tile feeding mechanism 3, comprising a vibrating disc 31 installed at the discharging opening of the magnetic tile discharging channel 23, a magnetic tile straight vibration plate 32 connected to the discharging opening of the vibrating disc 31, and a material supporting mechanism 4 connected to the discharging opening of the magnetic tile straight vibration plate 32;

[0045] A material supporting mechanism 4, comprising a vertically arranged material guiding bracket 41 and a discharging bracket 42, a material guiding channel is formed on the material guiding bracket 41, which is connected to the discharging channel formed on the discharging bracket 42;

[0046] A reversing mechanism 5, installed on the material guiding bracket 41 and facing the material guiding channel, for pushing the magnetic tile conveyed on the magnetic tile straight vibration plate 32 into the material guiding channel one by one;

[0047] The glue coating mechanism 6 comprises a glue gun 61, a coating glue nozzle 62 is installed at the glue outlet of the glue gun 61, the glue gun 61 is installed on the cross moving assembly 63, and the coating glue nozzle 62 is used for driving the glue gun 61 to abut against the magnetic tile in the material guide channel and uniformly coat the glue on the surface of the magnetic tile;

[0048] The blanking mechanism 7 is arranged at the end of the material guide bracket 41 and is installed towards the blanking bracket 42, and is used for blanking the magnetic tile coated with the glue;

[0049] The base 1 further comprises a visual detection mechanism 8 used for detecting the magnetic tile coated with the glue and assisting the blanking of the blanking mechanism 7;

[0050] The working principle and beneficial effects of the above embodiment are as follows:

[0051] The worker stores the magnetic tile into the storage bin 22, the magnetic tile is conveyed into the magnetic tile discharge channel 23 through the vibration of the vibration storage rack 21, the magnetic tile is further conveyed into the magnetic tile straight vibration plate 32 through the magnetic tile discharge channel 23, the magnetic tile straight vibration plate 32 conveys the magnetic tile onto the material supporting mechanism 4 one by one;

[0052] The material supporting mechanism 4 is composed of the material guide bracket 41 and the blanking bracket 42, the material guide bracket 41 is provided with a material guide channel, the blanking bracket 42 is provided with a blanking channel, and the two are through, so that the magnetic tile can smoothly pass through;

[0053] The reversing mechanism 5 is installed on the material guide bracket 41 and faces the material guide channel, and the function is to push the magnetic tile from the magnetic tile straight vibration plate 32 into the material guide channel one by one, and the glue coating mechanism 6 arranged above the material guide channel coats the surface of the magnetic tile entering the material guide channel with glue one by one;

[0054] The coating glue nozzle 62 is provided with glue by the glue gun 61 and coats the surface of the magnetic tile with glue under the assistance of the cross moving assembly 63;

[0055] The magnetic tile coated with the glue moves to the blanking channel, the magnetic tile entering the blanking channel is first detected by the visual detection mechanism 8, and then the magnetic tile is pushed to the designated blanking area according to the detection result by the blanking mechanism 7;

[0056] The whole magnetic tile glue coating process is automatic, manual operation is reduced, and production efficiency is improved; through the design of the glue gun and the coating glue nozzle, the surface of the magnetic tile can be uniformly coated, the quality and consistency of the magnetic tile are improved, the visual detection mechanism can detect the glue coating quality, the quality of subsequent product assembly is ensured, the magnetic tile storage mechanism is provided, the magnetic tile storage capacity is increased, and uninterrupted production is realized.

[0057] In one embodiment,

[0058] The material guiding bracket 41 comprises a material guiding base 411, a first limiting piece 412 installed on the material guiding base 411, and a second limiting piece 413 installed opposite to the first limiting piece 412, and the material guiding channel is formed between the first limiting piece 412 and the second limiting piece 413;

[0059] The first sliding table cylinder 414 is installed at the lower end of the second limiting piece 413, and the second limiting piece 413 can be away from or close to the first limiting piece 412, so as to control the width of the material guiding channel and realize the material guiding and conveying of the magnetic tiles of different specifications;

[0060] The first limiting piece 412 is installed on the material guiding base 411 and arranged on one side of the material guiding channel, the second limiting piece 413 is installed opposite to the first limiting piece 412, and the material guiding channel is formed between the two limiting pieces, which is the passing path of the magnetic tiles. By controlling the extension and retraction of the first sliding table cylinder 414, the second limiting piece 413 can be away from or close to the first limiting piece 412, so as to adjust the width of the material guiding channel, which is suitable for the material guiding and conveying of the magnetic tiles of different specifications and improves the utilization rate of the equipment.

[0061] In one embodiment,

[0062] The discharging bracket 42 comprises a third limiting piece 421 and a fourth limiting piece 422 which are installed in parallel on the material guiding base 411, and the discharging channel is formed between the third limiting piece 421 and the fourth limiting piece 422;

[0063] The fourth limiting piece 422 is installed in parallel with the third limiting piece 421, and the discharging channel is formed between the two limiting pieces. The discharging channel realizes the transfer path of the magnetic tiles coated with glue from the material guiding channel to the discharging area, and further optimizes the production process.

[0064] In one embodiment,

[0065] The cross moving assembly 63 comprises a column 631, an electric sliding rail 632 which is arranged on the column 631, and a second sliding table cylinder 633 which is installed vertically on the electric sliding rail 632. The glue gun 61 is vertically installed on the second sliding table cylinder 633, and the glue gun 61 is arranged directly above the material guiding channel;

[0066] The cross moving assembly 63 is used to realize the accurate movement of the glue gun 61 in the horizontal and vertical directions, so as to uniformly coat the glue on the magnetic tiles in the material guiding channel;

[0067] Specifically, when the magnetic tile on the material guiding channel is displaced to the lower side of the glue gun 61, the glue gun 61 is lowered to the starting end of the glue coating surface of the magnetic tile under the driving of the cross moving assembly 63, and is horizontally moved to the end of the glue coating surface of the magnetic tile along with the cross moving assembly 63, so as to complete the glue coating work of the single magnetic tile;

[0068] The design of the cross-moving assembly 63 can improve the automation level of the magnetic tile gluing, ensure the accuracy and uniformity of the coating process, and thus improve the quality and consistency of the final product.

[0069] In one embodiment,

[0070] The glue outlet of the coating glue nozzle 62 has a rectangular structure, which allows the glue to be coated in the width direction of the magnetic tile at one time, and the coating surface is more uniform. An arc surface is formed at the contact end of the coating glue nozzle 62, which can smoothly fit the surface of the magnetic tile and reduce uneven glue distribution caused by uneven contact.

[0071] The design of the coating glue nozzle 62 realizes fast and uniform glue coating of the magnetic tile through the combination of the rectangular glue outlet and the arc contact end.

[0072] In one embodiment,

[0073] The reversing mechanism 5 includes a first air cylinder 51 mounted on the material guide seat 411, and a first pushing block 52 mounted at the extension end of the first air cylinder 51. The first pushing block 52 is slidingly installed in the material guide channel, and the stroke of the first air cylinder 51 is the width of a magnetic tile. The first air cylinder 51 cooperates with the glue gun 61 to coat the magnetic tile with glue one by one.

[0074] The reversing mechanism 5 automatically and continuously sends the magnetic tile from the magnetic tile straight vibration plate 32 to the gluing area, which helps to improve the efficiency of the entire magnetic tile gluing process. The use of the reversing mechanism 5 in cooperation with the glue gun 61 can ensure that each magnetic tile is coated with glue one by one by the glue gun 61 after entering the material guide channel, ensuring the uniformity and consistency of the gluing.

[0075] In one embodiment,

[0076] The discharging mechanism 7 includes a discharging frame 71 mounted on the base 1, and a second air cylinder 72 mounted on the discharging frame 71. A second pushing block 73 is mounted at the extension end of the second air cylinder 72, and the second pushing block 73 is slidingly installed in the discharging channel. The stroke of the second air cylinder 72 is greater than the length of the discharging channel.

[0077] The stroke of the second air cylinder 72 is designed to be greater than the length of the discharging channel, which can ensure that the second pushing block 73 can completely push the magnetic tile from the material guide channel to the discharging area, realize automatic discharging of the magnetic tile, reduce manual operation, and improve production efficiency.

[0078] In one embodiment,

[0079] The visual detection mechanism 8 includes a detection seat 81 mounted on the base 1, an adjustable seat 82 which is liftable and mounted on the detection seat 81, and a visual detection piece 83 mounted at the lower end of the adjustable seat 82 away from the detection seat 81.

[0080] The liftable function of the adjusting seat 82 allows the visual detection piece 83 to be adjusted to a suitable height as required, and the visual detection piece 83 can detect the glue coating surface of the magnetic tile with high precision, and identify whether the glue coating is uniform, whether there is a defect and the like; the visual detection mechanism 8 can effectively detect the glue coating quality of the magnetic tile, and cooperate with the blanking mechanism 7 to push the magnetic tile to a specified blanking area.

[0081] In one embodiment,

[0082] A blanking adjusting plate 24 is installed at the end of the magnetic tile discharging channel 23 and rotates to guide the magnetic tile to fall into the vibration disc 31; the angle of the blanking adjusting plate 24 can be adjusted to control the falling direction and speed of the magnetic tile, so that the magnetic tile can be stably and accurately dropped into the vibration disc 31.

[0083] In summary:

[0084] The motor magnetic tile automatic glue coating device realizes automatic feeding, glue coating, detection and blanking of the magnetic tile, has compact structure, reduces manual operation time and cost, and improves the automation level and production efficiency of the magnetic tile glue coating.

[0085] The basic principle, main features and advantages of the utility model are shown and described above. The front, back, left and right used in the text are not specific, and are mainly used to more intuitively illustrate the technical scheme and do not have a limiting effect. The skilled person in the industry should understand that the above-mentioned implementation mode is only for illustrating the technical concept and characteristics of the utility model, and the purpose is to enable persons skilled in the art to understand the content of the utility model and implement it, and it cannot limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit and essence of the utility model should be covered within the protection scope of the utility model.

Claims

1. An automatic adhesive application device for motor magnets, characterized in that: It comprises a base (1), further comprising a magnetic tile storage mechanism (2) installed on the base (1), a magnetic tile feeding mechanism (3) connected with the magnetic tile storage mechanism (2), a reversing mechanism (5) installed on the magnetic tile feeding mechanism (3), a glue coating mechanism (6) installed on the reversing mechanism (5), and a discharging mechanism (7) installed on the glue coating mechanism (6). The magnetic tile storage mechanism (2) comprises a vibrating storage rack (21), a storage bin (22) installed on the vibrating storage rack (21), and a magnetic tile discharging channel (23) connected with the storage bin (22) and used for conveying the magnetic tile to the magnetic tile feeding mechanism (3). The magnetic tile feeding mechanism (3) comprises a vibrating disc (31) installed at the discharging port of the magnetic tile discharging channel (23), a magnetic tile straight vibrating plate (32) connected with the vibrating disc (31), and a discharging mechanism (4) connected with the discharging port of the magnetic tile straight vibrating plate (32). The discharging mechanism (4) comprises a vertical guide bracket (41) and a discharging bracket (42), and a guide channel is formed on the guide bracket (41) and communicates with a discharging channel formed on the discharging bracket (42). The reversing mechanism (5) is installed on the guide bracket (41) and faces the guide channel, and is used for pushing the magnetic tile conveyed on the magnetic tile straight vibrating plate (32) into the guide channel one by one. The glue coating mechanism (6) comprises a glue gun (61), a coating nozzle (62) installed at the glue outlet of the glue gun (61), and a cross-moving assembly (63) used for driving the glue gun (61) to make the coating nozzle (62) abut against the magnetic tile in the guide channel and uniformly coat the glue on the surface of the magnetic tile. The discharging mechanism (7) is arranged at the end of the guide bracket (41) and faces the discharging bracket (42), and is used for discharging the magnetic tile coated with the glue. A visual detection mechanism (8) is further arranged on the base (1) and is used for detecting the magnetic tile coated with the glue and assisting the discharging mechanism (7) in discharging.

2. The automatic motor tile gluing device according to claim 1, characterized in that: The guide bracket (41) comprises a guide seat (411), a first limiting piece (412) installed on the guide seat (411), and a second limiting piece (413) installed opposite to the first limiting piece (412), and the guide channel is formed between the first limiting piece (412) and the second limiting piece (413). The second limiting piece (413) is provided with a first sliding table air cylinder (414) at the lower end, and the second limiting piece (413) can move away from or close to the first limiting piece (412).

3. The automatic motor tile gluing device according to claim 2, characterized in that: The discharging bracket (42) comprises a third limiting piece (421) and a fourth limiting piece (422) installed in parallel on the guide seat (411), and the discharging channel is formed between the third limiting piece (421) and the fourth limiting piece (422).

4. The automatic motor tile gluing device according to claim 1, characterized in that: The cross-moving assembly (63) comprises a vertical column (631), an electric sliding rail (632) laterally installed on the vertical column (631), and a second sliding table air cylinder (633) vertically installed on the electric sliding rail (632), and the glue gun (61) is vertically installed on the second sliding table air cylinder (633) and is arranged directly above the guide channel.

5. The automatic motor tile gluing device according to claim 1, characterized in that: The glue outlet of the coating nozzle (62) is in a rectangular structure and is provided with an arc surface at the contact end of the magnetic tile.

6. The automatic motor tile gluing device according to claim 2, characterized in that: The reversing mechanism (5) comprises a first cylinder (51) mounted on the material guide base (411), a first pushing block (52) mounted at the telescopic end of the first cylinder (51), the first pushing block (52) being slidingly mounted in the material guide channel, and the stroke of the first cylinder (51) being the width of a magnetic shoe.

7. The automatic motor tile gluing device according to claim 1, characterized in that: The blanking mechanism (7) comprises a blanking frame (71) mounted on the base (1), a second cylinder (72) mounted on the blanking frame (71), a second pushing block (73) mounted at the telescopic end of the second cylinder (72), the second pushing block (73) being slidingly mounted in the blanking channel, and the stroke of the second cylinder (72) being greater than the length of the blanking channel.

8. The automatic motor tile gluing device according to claim 1, characterized in that: The visual detection mechanism (8) comprises a detection base (81) mounted on the base (1), an adjustable base (82) liftable mounted on the detection base (81), and a visual detection piece (83) mounted at the lower end of the adjustable base (82) away from the detection base (81).

9. The automatic motor tile gluing device according to claim 1, characterized in that: A discharging adjusting plate (24) is rotatably mounted at the end of the magnetic shoe discharging channel (23) for guiding the magnetic shoes to fall into the vibrating disc (31).

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