Surface coating equipment for explosive welding of alloy composite plate

By designing a surface coating equipment for explosive welding of alloy composite plates, the problems of uneven coating and inaccurate thickness control were solved, achieving automated operation and coating uniformity, thereby improving production efficiency and product quality.

CN223717610UActive Publication Date: 2025-12-26ANHUI PROVINCE BAOTAI SPECIAL MATERIAL CO LTD
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Patent Information

Application Number
CN202423030239.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-26
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the traditional alloy composite plate production process, uneven coating and inaccurate thickness control result in low production efficiency and difficulty in ensuring coating quality.

Method used

Design a surface coating device for explosive welding of alloy composite plates, including a clamping mechanism, a coating mechanism and a lifting seat. Through automated conveying and precise control of coating thickness, combined with uniform coating by the coating mechanism, a uniform distribution of coating on the surface of the alloy composite plate is achieved.

Benefits of technology

It achieves automated operation, reduces manual intervention, has adjustable coating thickness, good coating uniformity, improves production efficiency and product quality, and avoids uneven coating and waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, and discloses surface coating equipment for explosive welding of alloy composite boards, which comprises a shell, a movable door is movably mounted on one side of the shell, two conveying screws are movably mounted in the shell, movable sleeves are sleeved on the circumferences of the conveying screws, and the movable sleeves are sleeved on the movable door. The outer wall of the shell is provided with a first driving motor used for driving the conveying screw to rotate, and the bottom of the movable sleeve is provided with a lifting seat through a third telescopic component. The two sides of an alloy composite plate are clamped and fixed through the clamping mechanism, and the first driving motor is combined to drive the conveying screw to rotate; automatic conveying and uniform coating of the alloy composite plate are achieved, the complexity of manual operation is reduced, the working efficiency is improved, the position of the lifting base is adjusted through the third telescopic component, the coating thickness can be accurately adjusted according to different requirements, diversified production requirements are met, a coating layer can be more uniform, and the production efficiency is improved. And the situation that the coating thickness is inconsistent in a traditional method is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding technical field especially relates to a surface coating equipment for alloy clad plate explosion welding. BACKGROUND

[0002] In the production process of alloy clad plate, explosion welding technology is widely used in the joint of alloy material. However, in the production process of alloy clad plate, the uniformity of the surface coating layer and the control of the coating thickness are crucial to the quality of the final product. Traditional coating methods mostly rely on manual or single mechanical operation, which has problems such as uneven coating and inaccurate thickness control, resulting in low production efficiency and difficulty in ensuring coating quality. In order to improve the precision and efficiency of coating, the industry urgently needs a device that can realize automation, accurately control the coating thickness and ensure the uniform distribution of the coating. SUMMARY

[0003] The utility model discloses a surface coating equipment for alloy clad plate explosion welding to solve the shortcomings in the prior art.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A surface coating equipment for alloy clad plate explosion welding, comprising a shell, a movable door is movably installed on one side of the shell, two conveying screws are movably installed inside the shell, an active sleeve is provided on the circumference of the conveying screw, a driving motor one for driving the rotation of the conveying screw is installed on the outer wall of the shell, a lifting seat is installed on the bottom of the active sleeve through the telescopic part three, a discharge shell is arranged on the bottom of the lifting seat, discharge holes are arranged at intervals on the bottom of the discharge shell, a coating mechanism is arranged on one side of the lifting seat for coating butter on the alloy clad plate; a clamping mechanism is arranged on the bottom of the shell for clamping and fixing the alloy clad plate to be coated.

[0006] As a further scheme of the utility model: a storage shell is installed on the outer wall of the shell, a conveying pump is arranged on the side wall of the storage shell, and the output end of the conveying pump is communicated with the inside of the discharge shell through a conveying hose.

[0007] As a further scheme of the utility model: the coating mechanism comprises an L-shaped active seat arranged on one side of the lifting seat, a plurality of coating components are movably installed on the bottom of the active seat, and a driving motor two for driving the rotation of the coating components is arranged on the top of the active seat.

[0008] As a further scheme of the utility model: a driving component is arranged on one side of the lifting seat close to the active seat for driving the reciprocating movement of the active seat in the horizontal direction perpendicular to the conveying screw.

[0009] As a further scheme of the utility model: the clamping mechanism includes telescopic component two installed on the inner wall of the two sides of the shell, the one end of the piston rod of telescopic component two is provided with a collecting groove, and the one end of the collecting groove close to the movable door is provided with an extension pipe.

[0010] As a further scheme of the utility model: the shielding mechanism includes telescopic component one installed on the two ends of the lifting seat, the one end of the piston rod of telescopic component one is provided with L-shaped shielding component, and the bottom of the shielding component is located at the bottom of the discharging shell.

[0011] As a further scheme of the utility model: the bottom in the shell is movably provided with a movable roller for placing the alloy composite plate to be coated.

[0012] The utility model discloses the beneficial effects are:

[0013] 1, automatic operation, reduces manual intervention: the two sides of alloy composite plate are clamped and fixed through the clamping mechanism, the driving motor one is combined to drive the rotation of the conveying screw rod, realizes the automatic conveying and even coating of alloy composite plate, reduces the complexity of manual operation, and improves work efficiency.

[0014] 2, adjustable coating thickness, accurate control: the position of the lifting seat can be accurately adjusted according to different requirements to meet the diversified production demand through telescopic component three adjusting the position of the lifting seat. This function makes the coating layer more uniform, avoids the situation that the coating thickness is inconsistent in the traditional method.

[0015] 3, even coating, avoid waste: the butter in the discharging shell is accurately dropped to the surface of alloy composite plate through the discharging hole, combined with the uniform coating of the coating mechanism, ensures that the butter coating uniformly covers the surface of alloy composite plate, thereby improving the coating quality and avoiding uneven coating or waste.

[0016] 4, improve production efficiency and product quality: the equipment can stably run under automatic control, reduces human error, and improves production efficiency. At the same time, since the coating process is adjustable and stable, it helps to ensure the quality of the alloy composite plate surface coating, thereby improving the overall quality of the product.

[0017] 5, simple structure, easy to operate and maintain: the equipment has reasonable design structure, easy operation, and each component part cooperates with each other, can stably run in different production environments, and is convenient for operators to adjust and maintain. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The utility model proposes a kind of overall structure schematic view of alloy composite plate explosion welding surface coating equipment;

[0019] Figure 2 The utility model provides a kind of inside structure schematic view of surface coating equipment for alloy composite plate explosion welding proposed by the utility model;

[0020] Figure 3 The structure schematic view of clamping mechanism in surface coating equipment for alloy composite plate explosion welding proposed by the utility model;

[0021] Figure 4 The structure schematic view of first visual angle of lifting seat and coating mechanism in surface coating equipment for alloy composite plate explosion welding proposed by the utility model;

[0022] Figure 5 The structure schematic view of second visual angle of lifting seat and coating mechanism in surface coating equipment for alloy composite plate explosion welding proposed by the utility model.

[0023] In the figure: 1-shell, 2-movable door, 3-storagingshell, 4-conveying pump, 5-movable roller, 6-driving motor one, 7-coating mechanism, 71-driving motor two, 72-movable seat, 73-coating component, 8-conveying screw, 9-shielding mechanism, 91-shielding component, 92-extend component one, 10-discharge casing, 11-clamping mechanism, 111-collecting groove, 112-extended pipe, 113-extend component two, 12-movable sleeve, 13-extend component three, 14-lifting seat, 15-driving component, 16-discharge hole. DETAILED DESCRIPTION

[0024] The technical solutions of the present patent will be further described in detail below in combination with specific implementation manners.

[0025] The embodiments of the present patent are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary, only for explaining the present patent, and cannot be understood as limiting the present patent.

[0026] Reference Figures 1-5The utility model provides a kind of surface coating equipment for alloy composite plate explosion welding, including shell 1, movable door 2 is movably installed in the side of the shell 1, two conveying screws 8 are movably installed in the inside of the shell 1, movable sleeve 12 is sleeved at the circumference of the conveying screw 8, driving motor one 6 for driving the rotation of conveying screw 8 is installed on the outer wall of the shell 1, lifting seat 14 is installed on the bottom of movable sleeve 12 by telescopic component three 13, discharging shell 10 is arranged on the bottom of lifting seat 14, discharging hole 16 is formed on the bottom of discharging shell 10, coating mechanism 7 is arranged on the side of lifting seat 14, for coating butter that drops on alloy composite plate;The bottom in the shell 1 is provided with clamping mechanism 11, for clamping and fixing alloy composite plate to be coated.

[0027] Firstly, the operator can open movable door 2, and place the alloy composite plate to be coated into the shell 1, and then clamping mechanism 11 is used to firmly clamp and fix the two side edges of the alloy composite plate, so that the stability of the alloy composite plate is ensured; during the coating process, the height of lifting seat 14 is accurately adjusted by telescopic component three 13 according to the required coating thickness, so that the uniformity of the coating process is ensured; when driving motor one 6 is started and drives the rotation of conveying screw 8, the conveying screw drives lifting seat 14 to move horizontally at a constant speed, at this time, the butter in discharging shell 10 accurately drops on the surface of the alloy composite plate through the discharging holes 16 arranged at intervals, so that a uniform coating layer is formed, and then coating mechanism 7 is used to further uniformly coat the butter, so that the butter forms a stable and uniform coating layer on the surface of the alloy composite plate, thereby meeting the requirement of different coating thicknesses.

[0028] As a preferred embodiment of the utility model, a storage shell 3 is installed on the outer wall of the shell 1, a conveying pump 4 is arranged on the side wall of the storage shell 3, the output end of the conveying pump 4 is communicated with the inside of the discharging shell 10 through a conveying hose, and the butter stored in the storage shell 3 can be conveyed into the discharging shell 10 by the conveying pump 4, and the butter in the discharging shell 10 drops on the alloy composite plate through the discharging holes 16.

[0029] As a preferred embodiment of the utility model, coating mechanism 7 includes an L-shaped movable seat 72 arranged on the side of lifting seat 14, a plurality of coating components 73 are movably installed on the bottom of movable seat 72, and driving motor two 71 for driving the rotation of the coating components 73 is arranged on the top of movable seat 72, the rotation of the coating components 73 can be driven by driving motor two 71, so that the uniform smearing of the butter on the surface of the alloy composite plate is realized, and by controlling the rotation speed and rotation angle of the coating components 73, the uniform distribution of the coating layer can be effectively ensured, and the phenomenon of unevenness or local over-thickness during the coating process can be avoided.

[0030] As a preferred embodiment of the utility model, the driving component 15 is arranged on one side of the lifting seat 14 close to the movable seat 72, and is used for driving the movable seat 72 to reciprocate in the horizontal direction perpendicular to the conveying screw rod 8. By accurately controlling the movement of the movable seat 72, it can be ensured that the movable seat 72 covers every area of the surface of the alloy composite plate during the coating process, especially the gap area between the coating components 73, so that the dripping butter can be uniformly coated. The reciprocating range and speed of the movable seat 72 can be adjusted according to the coating requirements, so as to ensure uniform coating, avoid omission or uneven coating of the coating, and further improve the production efficiency and coating quality. Through this setting, the coating mechanism 7 can not only meet the coating requirements in large-scale production, but also can be flexibly adjusted according to the coating requirements of different thickness and precision.

[0031] As a preferred embodiment of the utility model, the driving component 15 is an electric sliding rail.

[0032] As a preferred embodiment of the utility model, the clamping mechanism 11 comprises telescopic component two 113 installed on the inner walls of the two sides of the shell 1. One end of the piston rod of the telescopic component two 113 is provided with a collecting groove 111, and an extension pipe 112 is arranged at one end of the collecting groove 111 close to the movable door 2. The inner wall of the side of the collecting groove 111 away from the telescopic component two 113 is inclined. Through the driving of the telescopic component two 113, the collecting groove 111 can move back and forth along the direction of the piston rod, so as to realize the clamping and fixing of the two sides of the alloy composite plate. When the alloy composite plate to be coated is placed in the shell 1, the collecting groove 111 can tightly clamp the two sides of the plate, so as to ensure the stability thereof, so that the position of the alloy composite plate is not deviated in the subsequent coating process. In the coating process, the inclined structure design of the collecting groove 111 can effectively collect the butter overflowing from the two sides of the alloy composite plate, so as to avoid the butter from dripping to the bottom inner wall of the shell 1, thereby reducing the cleaning difficulty and butter waste. Through the inclined structure in the collecting groove 111, the butter can smoothly flow to the lowest part of the collecting groove 111, and the extension pipe 112 is convenient for discharging the overflowing butter and recycling or reusing it. This design not only helps to maintain the cleanliness of the equipment and prevent the butter from polluting the inside of the shell 1, but also can improve the resource utilization rate in the production process, avoid the waste and pollution of the butter, meet the production requirements of environmental protection and saving, and improve the production efficiency and coating quality.

[0033] As a preferred embodiment of the utility model, the shielding mechanism 9 includes a telescopic component one 92 installed at both ends of the lifting seat 14, one end of the piston rod of the telescopic component one 92 is provided with an L-shaped shielding component 91, the bottom of the shielding component 91 is located at the bottom of the discharging shell 10, during the coating process, especially when the alloy composite plate of small size is coated, the main role of the shielding component 91 is to shield the opening of the discharging hole 16 at both ends of the bottom of the discharging shell 10 by adjusting its position, through the driving of the telescopic component one 92, the shielding component 91 can be flexibly adjusted in the horizontal direction, ensuring that when the alloy composite plate of small size is coated, the butter cannot directly drip from both ends of the discharging hole 16 to the bottom inner wall of the shell 1, avoiding waste and cleaning difficulty; specifically, when the alloy composite plate is small in size and precise control of the coating area is required, by adjusting the position of the shielding component 91, butter dripping can be effectively prevented, so that the butter is evenly coated on the alloy composite plate only, preventing waste and overflow. At the same time, the position of the shielding component 91 can also be flexibly adjusted according to the actual size of the alloy composite plate to adapt to the coating requirements of alloy composite plates of different sizes.

[0034] As a preferred embodiment of the utility model, the bottom in the shell 1 is movably provided with a movable roller 5 for placing the alloy composite plate to be coated, when the alloy composite plate is fed and discharged, the friction between the alloy composite plate and the bottom inner wall of the shell 1 is reduced.

[0035] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A surface coating device for explosion welding of an alloy clad plate, comprising a housing (1), a movable door (2) movably mounted on one side of the housing (1), characterized in that, The inside of the shell (1) is movably mounted with two conveying screws (8), the circumference of the conveying screw (8) is sleeved with a movable sleeve (12), the outer wall of the shell (1) is mounted with a driving motor (6) for driving the conveying screw (8) to rotate, the bottom of the movable sleeve (12) is mounted with a lifting seat (14) through a telescopic component (13), the bottom of the lifting seat (14) is provided with a discharging shell (10), the bottom of the discharging shell (10) is provided with a discharging hole (16) arranged at intervals, one side of the lifting seat (14) is provided with a coating mechanism (7) for coating butter dripping on the alloy composite plate. The bottom of the shell (1) is provided with a clamping mechanism (11) for clamping and fixing the alloy composite plate to be coated; the ends of the lifting seat (14) are provided with a shielding mechanism (9) for shielding and controlling the discharging holes (16) at the two ends of the discharging shell (10).

2. The surface coating apparatus for explosion welding of an alloy clad plate according to claim 1, wherein The outer wall of the shell (1) is mounted with a storage shell (3), the side wall of the storage shell (3) is provided with a conveying pump (4), the output end of the conveying pump (4) is communicated with the inside of the discharging shell (10) through a conveying hose.

3. The surface coating apparatus for explosion welding of an alloy clad plate according to claim 1, wherein The coating mechanism (7) comprises an L-shaped movable seat (72) arranged on one side of the lifting seat (14), a plurality of coating components (73) movably mounted on the bottom of the movable seat (72), and a driving motor (71) arranged on the top of the movable seat (72) for driving the coating components (73) to rotate.

4. The surface coating apparatus for explosion welding of an alloy clad plate according to claim 3, wherein The side of the lifting seat (14) close to the movable seat (72) is provided with a driving component (15) for driving the movable seat (72) to reciprocate in the horizontal direction perpendicular to the conveying screw (8).

5. The surface coating apparatus for explosive welding of an alloy clad plate according to claim 1, wherein The clamping mechanism (11) comprises telescopic component two (113) mounted on the inner walls of the two sides of the shell (1), a collecting groove (111) mounted on one end of the piston rod of the telescopic component two (113), and an extension pipe (112) arranged on one end of the collecting groove (111) close to the movable door (2). The inner wall of the side of the collecting groove (111) away from the telescopic component two (113) is inclined.

6. The surface coating apparatus for explosive welding of an alloy clad plate according to claim 1, wherein The shielding mechanism (9) comprises telescopic component one (92) mounted on the two ends of the lifting seat (14), L-shaped shielding component (91) mounted on one end of the piston rod of the telescopic component one (92), and the bottom of the shielding component (91) located at the bottom of the discharging shell (10).

7. The surface coating apparatus for explosive welding of an alloy clad plate according to claim 1, wherein The bottom of the shell (1) is movably provided with a movable roller (5) for placing the alloy composite plate to be coated.