Circuit board stamping part detecting, distributing and detecting all-in-one machine

Abstract

The utility model provides a circuit board stamping part detecting, distributing and detecting all-in-one machine. The circuit board stamping part detecting, distributing and detecting all-in-one machine comprises a feeding mechanism, a bottom plate, a rotating disc, four detecting devices and a distributing device, the turntable is rotationally mounted on the upper end surface of the bottom plate; the feeding mechanism comprises a feeding channel, a conveying chain wheel and a material arranging baffle. The two ends of the feeding channel form a conveying channel through conveying chain wheels driven by a driving motor. The multiple sets of material arranging baffles are arranged on the feeding channel at intervals. A front and back appearance, size and flatness detection device and a material distribution device are respectively arranged on the periphery of the turntable in the circumferential direction; the material distributing device is provided with four groups of removing pieces and four corresponding discharging holes; and the material distributing device is connected with the four detection devices through a controller. According to the device, irregular and random materials form a regular sequence, so that to-be-detected stamping parts are prevented from being stacked. The stamping parts to be detected are conveyed in order one by one, the four groups of detection equipment operate synchronously, and one workpiece detected in one second at a single station is lifted to four workpieces in one second.

Description

TECHNICAL FIELD

[0001] The utility model relates to stamping part detection technical field, concretely relates to a circuit board stamping part detection divides material detection integrated machine. BACKGROUND

[0002] After stamping, the surface of the stamping part usually needs to be detected, the product shape size, appearance quality defects, flatness and other multidirectional detection are needed, each detection procedure needs manual or machine measurement, the existing detection equipment transports workpieces to the machine detection station through the conveying belt, stops detection, after detection, flows into the next station or turns over the workpiece and detects again. This transportation mode has the following shortcomings: 1. The conveying belt transportation can form collision and accumulation of multiple workpieces, and manual intervention is needed to continue smooth transportation after accumulation. 2. The current detection transportation is linear, multiple workpieces cannot form one by one regular and orderly arrangement transportation, even if not accumulated, also can form overlapping transportation, and also can form falling on the conveying belt. At the same time, multiple movement mechanisms are used to realize the turnover and displacement of the workpiece, and unqualified workpieces also need the remaining mechanisms to remove the workpiece, so that the equipment cost is greatly increased. Therefore, we propose a circuit board stamping part detection divides material detection integrated machine to solve the above problems, realize the multidirectional continuous detection of the workpiece, the line body does not stop, and the classification collection of different defects is realized. UTILITARY MODEL CONTENTS

[0003] In view of the problems in the prior art, the utility model provides a circuit board stamping part detection divides material detection integrated machine.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] A circuit board stamping part detection divides material detection integrated machine, comprising:

[0006] The bottom plate is installed on the upper end surface of the bottom plate, the rotating disc is a circular rotating disc and rotates along the circumferential direction;

[0007] The rotating disc is rotatably installed on the upper end surface of the bottom plate, the rotating disc is a circular rotating disc and rotates along the circumferential direction;

[0008] Further comprising:

[0009] The feeding mechanism comprises a feeding channel, a conveying chain wheel and a material arranging baffle; the feeding channel is connected with the conveying chain wheel driven by a driving motor to form a conveying channel; the material arranging baffle is arranged on the feeding channel in multiple groups, and the last group of the material arranging baffle is arranged at the discharging port of the feeding channel; the outer wall of the feeding channel is arranged above the circumferential edge of the rotating disc; the rotating disc is provided with a front appearance detection device, a size detection device, a back appearance detection device, a flatness detection device and a material distributing device in the circumferential direction; the material distributing device comprises four groups of rejecting elements and four corresponding discharging ports; the material distributing device is connected with the front appearance detection device, the size detection device, the back appearance detection device and the flatness detection device through a controller.

[0010] As a further improvement of the present application, the material distributing and detecting integrated machine further comprises a guiding and adjusting device arranged at the discharging port of the feeding channel, which is used for arranging the punched parts of the circuit board on the rotating disc.

[0011] As a further improvement of the present application, the guiding and adjusting device comprises a vertical moving column and a horizontal guiding mechanism; the vertical moving column is arranged on the bottom plate, and a sliding rail is arranged on the vertical moving column; the horizontal guiding mechanism comprises a sliding block, a positioning element and a horizontal guiding stopper; the sliding block is slidingly arranged on the sliding rail, the positioning element controls the sliding of the sliding block, and the horizontal guiding stopper is arranged on the sliding block and is arranged above the material arranging baffle close to the discharging port of the feeding channel.

[0012] As a further improvement of the present application, the included angle between the feeding channel and the edge of the bottom plate closest to the feeding channel is 30-60°.

[0013] As a further improvement of the present application, a feeding limiting plate is further arranged above the material arranging baffle.

[0014] As a further improvement of the present application, the rotating disc is a circular transparent rotating disc.

[0015] As a further improvement of the present application, the bottom plate is a square steel plate.

[0016] Compared with the prior art, the present application has the advantages that: the present application realizes the rapid conveying of the punched parts of the circuit board; through the cooperation of the material arranging baffle, the guiding and adjusting device and the limiting baffle, the irregular and random materials are arranged in order, and the accumulation of the punched parts to be detected is avoided; the punched parts to be detected are conveyed in order, four groups of detection devices are synchronously operated, one workpiece is detected in one second, four workpieces are detected in one second, the whole device is integrated with multiple processes, the device is compact, the occupied space is small, the cost is reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below with reference to the drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the overall upper and lower isometric structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the feeding mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the guiding and adjusting device of this utility model.

[0023] The diagram is labeled as follows: 1-Base plate; 2-Feeding mechanism; 3-Turntable; 20-Feeding channel; 21-Conveyor sprocket; 210-Drive motor; 22-Feeding limit plate; 23-Material baffle; 24-Guide adjustment device; 241-Vertical moving column; 242-Horizontal guide mechanism; 2420-Slider; 2421-Positioning component; 2422-Horizontal guide stop. 31-Front-side appearance inspection device; 32-Dimensional inspection device; 33-Rear-side appearance inspection device; 34-Flatness inspection device; 35-Material distribution device. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] like Figures 1-5 As shown, this embodiment provides an integrated inspection and sorting machine for circuit board stamping parts, including a base plate 1, a feeding mechanism 2, and a turntable 3.

[0027] The base plate 1 is made of square steel material, and a turntable 3 is mounted on it. The turntable 3 is rotatably mounted on the upper surface of the base plate 1. The turntable 3 is a circular turntable that rotates in the circumferential direction. The turntable 3 is a circular transparent turntable, so that when external inspection equipment is installed later, the inspection equipment can observe the workpiece from both the front and back of the turntable 3.

[0028] The lower end surface of the bottom plate 1 is provided with a motor (not shown in the figure), and the output end of the motor is connected to the rotating shaft of the rotating disc 3 through a bearing fit. When the motor is started, it drives the continuous circumferential movement of the rotating disc 3.

[0029] The feeding mechanism 2 comprises a feeding channel 20, a conveying chain wheel 21, and a material sorting baffle 23. The conveying chain wheel 21 driven by a driving motor 210 forms a conveying channel at both ends of the feeding channel 20. The material sorting baffle 23 is provided in multiple groups and is arranged at intervals on the feeding channel 20. The last group of material sorting baffles 23 is located at the discharge port of the feeding channel 20, and the outer wall of the feeding channel 20 is located above the circumferential edge of the rotating disc 3. The rotating disc 3 is provided with a front appearance detection device 31, a size detection device 32, a back appearance detection device 33, a flatness detection device 34, and a material sorting device 35 at intervals in the circumferential direction. The material sorting device 35 has four groups of rejection elements and four corresponding discharge ports. The material sorting device 35 and the front appearance detection device 31, the size detection device 32, the back appearance detection device 33, and the flatness detection device 34 are connected through a controller.

[0030] The front appearance detection device 31, the size detection device 32, the back appearance detection device 33, and the flatness detection device 34 transmit detection data to the controller. The controller analyzes the detection results based on the detection data, stores the detection results, and converts them into corresponding execution actions, and then issues execution action instructions to the material sorting device 35. The material sorting device 35 activates the four groups of rejection elements according to the instructions to reject the corresponding workpieces to the corresponding discharge ports.

[0031] The material sorting and detection all-in-one machine further comprises a guide adjusting device 24 installed at the discharge port of the feeding channel 20 for arranging the PCB stamping parts onto the rotating disc 3.

[0032] The included angle between the feeding channel 20 and the edge of the bottom plate 1 closest to the feeding channel 20 is 30-60°. In this way, the feeding channel 20 and the overall bottom plate 1 and rotating disc 3 do not form a large floor area.

[0033] A feeding limiting plate 22 is further installed above the material sorting baffle 23. The feeding limiting plate 22 intercepts the workpieces accumulated at the front end.

[0034] The specific working principle is as follows: the circuit board stamping part to be detected is placed on the conveying track of the feeding channel 20, the driving motor 210 is started, the driving motor 210 drives the conveying sprocket 21 to move, thereby forming the circulating conveying of the feeding channel 20, and the irregular circuit board stamping part will first pass through the material arranging baffle 23 for the first time, then pass through the material arranging baffle behind the first time for the second time, and then pass through the material arranging baffle at the outlet of the feeding channel 20 for the third time. In this way, the originally irregular and random material is arranged in order after three times of arranging, and then is transferred to the turntable 3 in sequence by the guide adjusting device 24, and the turntable 3 rotates in the circumferential direction, thereby realizing that the material is arranged in order after arranging and avoiding that the stamping parts to be detected are stacked. The stamping parts to be detected are transported in order one by one. The turntable 3 is provided with a front appearance detection device 31, a size detection device 32, a back appearance detection device 33, a flatness detection device 34 and a material distributing device 35 at intervals in the circumferential direction; the material distributing device 35 has four groups of rejecting parts and four corresponding discharge outlets; the material distributing device 35 and the front appearance detection device 31, the size detection device 32, the back appearance detection device 33 and the flatness detection device 34 are connected through a controller. The front appearance detection device 31, the size detection device 32, the back appearance detection device 33 and the flatness detection device 34 transmit detection data to the controller; the controller analyzes the detection results according to the detection data, stores the detection results and converts the detection results into corresponding execution actions, and then issues the execution action instructions to the material distributing device 35; the material distributing device 35 starts the four groups of rejecting parts according to the instructions to reject the corresponding workpieces to the corresponding discharge outlets.

[0035] Example 2

[0036] The embodiment provides a solar cell circuit board stamping part detection equipment, which has basically the same structure as that of example 1, and the difference lies in that the embodiment further discloses the structure of the guide adjusting device 24 on the basis of example 1. Specifically, the guide adjusting device 24 comprises a vertical moving column 241 and a horizontal guide mechanism 242; the vertical moving column 241 is installed on the bottom plate 1, the vertical moving column 241 is provided with a sliding rail, the horizontal guide mechanism 242 comprises a sliding block 2420, a positioning part 2421 and a horizontal guide baffle 2422; the sliding block 2420 is slidingly installed on the sliding rail, the positioning part 2421 controls the sliding of the sliding block 2420, the horizontal guide baffle 2422 is installed on the sliding block 2420, and the horizontal guide baffle 2422 is blocked above the material arranging baffle 23 close to the discharge outlet of the feeding channel 20.

[0037] When the to-be-tested stamping part passes through the outlet of the feeding channel 20, the to-be-tested stamping part is guided and transferred to the rotating disc 3 by the horizontal guide stop lever 2422 of the guide adjusting device 24 after being straightened by the straightening baffle 23 close to the outlet. For stamping parts of different sizes and thicknesses, the height of the horizontal guide stop lever 2422 can be adjusted by adjusting the position of the sliding block 2420 on the vertical moving column 241.

[0038] The above is only an example of the structure of the utility model, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them with similar ways, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, which shall belong to the protection scope of the utility model.

Claims

1. A line board stamping piece detection and distribution detection integrated machine, comprising: a bottom plate (1); a rotating disc (3) rotatably installed on the upper end surface of the bottom plate (1), the rotating disc (3) being a circular rotating disc and rotating in the circumferential direction; characterized in that it further comprises: a feeding mechanism (2) comprising a feeding channel (20), a conveying sprocket (21), and a material arranging baffle (23); the two ends of the feeding channel (20) form a conveying channel through the conveying sprocket (21) driven by a driving motor (210); the material arranging baffles (23) are arranged in multiple groups and are arranged at intervals on the feeding channel (20), with the last group of material arranging baffles (23) being located at the discharge port of the feeding channel (20), and the outer wall of the feeding channel (20) being located above the circumferential edge of the rotating disc (3); the outer periphery of the rotating disc (3) in the circumferential direction is respectively provided with a front appearance detection device (31), a size detection device (32), a back appearance detection device (33), a flatness detection device (34), and a distribution device (35); the distribution device (35) has four groups of rejection pieces and four corresponding discharge ports; the distribution device (35) and the front appearance detection device (31), the size detection device (32), the back appearance detection device (33), and the flatness detection device (34) are connected through a controller.

2. The line board stamping detection and sorting all-in-one machine according to claim 1, characterized in that, The distribution detection integrated machine further comprises a guiding and adjusting device (24) installed at the discharge port of the feeding channel (20) for arranging the line board stamping pieces onto the rotating disc (3).

3. The line board stamping detection and sorting all-in-one machine according to claim 2, characterized in that, The guiding and adjusting device (24) comprises a vertical moving column (241) and a horizontal guiding mechanism (242); the vertical moving column (241) is installed on the bottom plate (1), and a slide rail is provided on the vertical moving column (241); the horizontal guiding mechanism (242) comprises a sliding block (2420), a positioning piece (2421), and a horizontal guiding stop lever (2422); the sliding block (2420) is slidingly installed on the slide rail, the positioning piece (2421) controls the sliding of the sliding block (2420), and the horizontal guiding stop lever (2422) is installed on the sliding block (2420) and blocks above the material arranging baffles (23) near the discharge port of the feeding channel (20).

4. The line board stamping detection and sorting all-in-one machine according to claim 1, characterized in that, The included angle between the feeding channel (20) and the edge of the bottom plate (1) closest to the feeding channel (20) is 30-60°.

5. The line board stamping detection and sorting all-in-one machine according to claim 1, characterized in that, A feeding limiting plate (22) is further installed above the material arranging baffles (23).

6. The line board stamping detection and sorting all-in-one machine according to claim 1, characterized in that, The rotating disc (3) is a circular transparent rotating disc.

7. The line board stamping detection and sorting all-in-one machine according to claim 1, characterized in that, The bottom plate (1) is a square steel plate.

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