AC-LED lamp bead wire welding equipment
The AC-LED lamp bead wire bonding equipment utilizes a motor-guided and gear-driven system to automatically guide the lamp beads and fix the lamp strips, solving the problem of low LED lamp bead welding efficiency and improving the degree of welding automation and production efficiency.
Patent Information
- Application Number
- CN202520229680.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In existing technologies, the picking and positioning of LED beads is inconvenient, resulting in low welding efficiency, especially in mass production where manual operation is frequent and inefficient.
The AC-LED lamp bead bonding equipment utilizes a motor-driven guide and gear transmission system to achieve automatic guidance and positioning of the lamp beads, and fixes the lamp strip through a cylinder and positive and negative screw system to ensure accurate docking and fixation of the lamp beads and lamp strip.
It improves the automation level of LED chip welding, increases welding efficiency, reduces the frequency of manual operation, adapts to LED strips of different lengths, and improves production efficiency.
Smart Images

Figure CN223718494U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lamp pearl welding technology field, concretely is a kind of AC-LED lamp pearl welding equipment. BACKGROUND
[0002] Welding machine is a kind of machine applied to the internal lead welding of high-power device, such as light-emitting diode, laser tube, small and medium-sized power triode, integrated circuit and the internal lead welding of some special semiconductor devices, it is used to realize the surface welding of different medium, LED lamp pearl contains two metal pins, the welding of LED lamp pearl is that two metal pins are welded together with the power connection plate on the light bar by the mode of soldering.
[0003] When welding, LED lamp pearl needs to be picked up, and metal pin is aligned with power connection plate, and finally the operation of soldering is completed, since LED lamp pearl is small itself, it is inconvenient to pick up manually, and the positioning of metal pin is also very inconvenient, in the process of batch welding, worker needs to pick up and position LED lamp pearl frequently, cause the low of work efficiency, therefore a kind of AC-LED lamp pearl welding equipment is presented. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies of prior art, the utility model provides a kind of AC-LED lamp pearl welding equipment to solve the problems mentioned in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of AC-LED lamp pearl welding equipment, including backshaped fixing frame and connecting plate, the top left side outer surface of backshaped fixing frame is fixedly connected with support frame, the top outer surface of support frame is fixedly connected with guide disc, the outer surface of guide disc is fixedly connected with the storage tube for placing lamp pearl, the bottom outer surface of guide disc is fixedly installed with first motor, the output of first motor is fixedly connected with guide rod, the bottom outer surface of guide disc is fixedly connected with guide cylinder, the inside of guide cylinder is provided with blanking groove;
[0006] The outer surface of the left and right sides of backshaped fixing frame is fixedly connected with rack, the top outer surface of connecting plate is rotatably connected with two support shafts, the bottom outer surface of connecting plate is fixedly installed with second motor, the output of second motor is fixedly connected with left support shaft, the outer surface of two support shafts is fixedly provided with gear, two gears are respectively movably engaged with the outer surface of two racks.
[0007] Further, the top outer surface of the connecting plate is fixedly connected with a support plate, the top outer surface of the support plate is fixedly connected with a fixed plate, the top outer surface of the fixed plate is fixedly connected with two horizontally-arranged front-rear symmetrical horizontal plates, and a forward-reverse screw rod is rotatably connected between the two horizontal plates.
[0008] Further, the top outer surface of the fixed plate is fixedly connected with two left-right symmetrical vertical plates, and a gas cylinder is fixedly installed on the outer surface of each of the two vertical plates opposite to each other.
[0009] Further, the outer surface of each of the two support shafts is fixedly sleeved with a transmission wheel, and a belt is wound between the two transmission wheels.
[0010] Further, the bottom outer surface of the meandering fixing frame is fixedly connected with a sliding rod, and the outer surface of each of the left and right sides of the connecting plate is fixedly connected with a sliding block.
[0011] Further, a material storage groove is formed in the storage cylinder and is matched with the lamp bead, and the storage cylinder, the guide disc and the guide cylinder are all made of smooth ceramic material.
[0012] Compared with the prior art, the AC-LED lamp bead welding equipment has the following beneficial effects:
[0013] 1. The AC-LED lamp bead welding equipment drives the guide rod by the first motor to guide the lamp bead, drives the gear to rotate by the second motor, moves the rack, conveys the lamp strip, and makes the lamp bead correspond to the mounting groove of the lamp strip, so that the lamp bead and the lamp holder are assembled.
[0014] 2. The AC-LED lamp bead welding equipment drives the threaded plate by the forward-reverse screw rod to fix the two ends of the lamp strip by the L-shaped plate, and fixes the two sides of the lamp strip by the clamping block driven by the gas cylinder, so that the lamp strip of different lengths can be fixed. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a front view structural schematic diagram of the utility model;
[0016] Figure 2 It is a bottom view structural schematic diagram of the utility model;
[0017] Figure 3 It is a front view structural schematic diagram of the utility model; Figure 2 It is an enlarged structural schematic diagram of A in the utility model;
[0018] Figure 4 It is a side view structural schematic diagram of the utility model;
[0019] Figure 5 The utility model discloses a fixed plate and related structure schematic diagram.
[0020] In the drawing: 1, back shape fixed frame, 2, support frame, 3, guide disc, 4, storage cylinder, 5, first motor, 6, guide rod, 7, rack, 8, connecting plate, 9, second motor, 10, gear, 11, transmission wheel, 12, belt, 13, support plate, 14, fixed plate, 15, positive and negative screw rod, 16, threaded plate, 17, L-shaped plate, 18, air cylinder, 19, clamping block. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] Embodiment 1:
[0023] Please refer to Figures 1-5 The utility model provides a technical scheme: a kind of AC-LED lamp bead wire welding equipment, including back shape fixed frame 1 and connecting plate 8, the top left side outer surface of back shape fixed frame 1 is fixedly connected with support frame 2, the top outer surface of support frame 2 is fixedly connected with guide disc 3, the outer surface of guide disc 3 is fixedly connected with the storage cylinder 4 for placing lamp bead, the bottom outer surface of guide disc 3 is fixedly installed with first motor 5, the output of first motor 5 is fixedly connected with guide rod 6, the bottom outer surface of guide disc 3 is fixedly connected with guide cylinder, the inside of guide cylinder is provided with blanking groove, specifically, lamp bead is placed in the inside of storage cylinder 4, guide rod 6 is rotated by first motor 5 drive, when guide rod 6 is contacted with lamp bead, make lamp bead move in guide disc 3, when lamp bead is located at blanking groove, drop in the installation groove of lamp strip, so as to aim lamp bead to the installation groove of lamp strip, then lamp strip is transported to the position of wire welding and works.
[0024] The outer surface of the left and right sides of back shape fixed frame 1 is fixedly connected with rack 7, the top outer surface of connecting plate 8 is rotatably connected with two support shafts, the bottom outer surface of connecting plate 8 is fixedly installed with second motor 9, the output of second motor 9 is fixedly connected with left side support shaft, the outer surface of two support shafts is fixedly provided with gear 10, two gear 10 are movably engaged with the outer surface of two rack 7 respectively, specifically, by second motor 9 work, second motor 9 drives support shaft rotation and drives gear 10 rotation, gear 10 moves on the surface of rack 7.
[0025] In the embodiment, the top outer surface of the connecting plate 8 is fixedly connected with a support plate 13, the top outer surface of the support plate 13 is fixedly connected with a fixed plate 14, the top outer surface of the fixed plate 14 is fixedly connected with two horizontally arranged plates which are symmetrically arranged front and back, the outer surface of a reversible screw rod 15 is rotatably connected between the two horizontally arranged plates, the outer surface of the reversible screw rod 15 is threadedly connected with a threaded plate 16, the top outer surface of each of the two threaded plates 16 is fixedly connected with an L-shaped plate 17, specifically, the reversible screw rod 15 is rotated to drive the threaded plate 16 to move, the threaded plate 16 drives the L-shaped plate 17 to move, so that the two L-shaped plates 17 clamp and fix the light bar, which can be applied to light bars of different lengths.
[0026] In the embodiment, the top outer surface of the fixed plate 14 is fixedly connected with two vertically arranged plates which are symmetrically arranged left and right, the outer surfaces of the two vertically arranged plates which are opposite to each other are fixedly connected with air cylinders 18, the output ends of the air cylinders 18 are fixedly connected with clamping blocks 19, specifically, the air cylinders 18 drive the clamping blocks 19 to move, and the two clamping blocks 19 clamp the two sides of the light bar.
[0027] In the embodiment, the outer surfaces of the two support shafts are fixedly sleeved with transmission wheels 11, and a belt 12 is wound between the two transmission wheels 11, specifically, when the first motor 5 drives the support shafts to rotate, the transmission wheels 11 on the support shafts are driven to rotate, and the other transmission wheel 11 is driven to rotate under the action of the belt 12, so that the two support shafts rotate at the same time.
[0028] In the embodiment, the bottom outer surface of the back-shaped fixing frame 1 is fixedly connected with slide rods, and the outer surfaces of the left and right sides of the connecting plate 8 are fixedly connected with slide blocks, the two slide blocks are sleeved on the outer surfaces of the two slide rods, specifically, when the second motor 9 drives the gear 10 to move on the surface of the rack 7, the connecting plate 8 is driven to move, the slide blocks slide on the outer surfaces of the slide rods, and the connecting plate 8 moves stably.
[0029] In the embodiment, the storage cylinder 4 is provided with a storage groove matched with the lamp bead, the storage cylinder 4, the guide disc 3 and the guide cylinder are all made of smooth ceramic material, and specifically, the smooth ceramic material can avoid scratching the lamp bead and causing static electricity.
[0030] Working principle: when the utility model is used, the lamp bead is placed in the storage cylinder 4, the light bar is fixed on the fixed plate 14, and the second motor 9 works, the second motor 9 drives the gear 10 to rotate, the gear 10 moves on the surface of the rack 7 and drives the connecting plate 8 and the fixed plate 14 to move, the light bar is moved, the light bar moves to the position directly below the guide disc 3, the guide rod 6 is driven to rotate by the first motor 5, the guide rod 6 contacts the lamp bead, the lamp bead moves in the guide disc 3, and when the lamp bead is located at the discharging groove, the lamp bead falls into the mounting groove of the light bar, so that the lamp bead is aligned to the mounting groove of the light bar, and then the light bar is conveyed to the welding position to perform the welding work.
[0031] In the process of fixing the light bar, according to the length of the light bar, the forward and reverse screw rod 15 is rotated, the forward and reverse screw rod 15 drives the threaded plate 16 to move, the threaded plate 16 drives the L-shaped plate 17 to move, so that the two L-shaped plates 17 clamp and fix the light bar, and then the clamping block 19 is driven to move by the air cylinder 18, and the two clamping blocks 19 clamp the two sides of the light bar.
[0032] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An AC-LED lamp bead wire welding equipment, comprising a meander-shaped fixing frame (1) and a connecting plate (8), characterized in that: The outer surface of the left side of the top of the back-shaped fixing frame (1) is fixedly connected with a support frame (2), the outer surface of the top of the support frame (2) is fixedly connected with a guide disc (3), the outer surface of the guide disc (3) is fixedly connected with a storage cylinder (4) for placing lamp beads, the bottom outer surface of the guide disc (3) is fixedly installed with a first motor (5), the output end of the first motor (5) is fixedly connected with a guide rod (6), and the bottom outer surface of the guide disc (3) is fixedly connected with a guide cylinder. The outer surfaces of the left and right sides of the back-shaped fixing frame (1) are fixedly connected with racks (7), the top outer surface of the connecting plate (8) is rotatably connected with two support shafts, the bottom outer surface of the connecting plate (8) is fixedly installed with a second motor (9), the output end of the second motor (9) is fixedly connected with the left support shaft, the outer surfaces of the two support shafts are fixedly provided with gears (10), and the outer surfaces of the two gears (10) are movably engaged with the two racks (7), respectively.
2. The AC-LED lamp bead wire welding equipment according to claim 1, characterized in that: The top outer surface of the connecting plate (8) is fixedly connected with a support plate (13), the top outer surface of the support plate (13) is fixedly connected with a fixed plate (14), the top outer surface of the fixed plate (14) is fixedly connected with two front and rear symmetrically arranged horizontal plates, a forward and reverse screw rod (15) is rotatably connected between the two horizontal plates, the outer surface of the forward and reverse screw rod (15) is threadedly connected with a threaded plate (16), and the top outer surfaces of the two threaded plates (16) are fixedly connected with L-shaped plates (17).
3. The AC-LED lamp bead wire welding device according to claim 2, characterized in that: The top outer surface of the fixed plate (14) is fixedly connected with two left and right symmetrically arranged vertical plates, and the outer surfaces of the two vertical plates away from each other are fixedly installed with air cylinders (18).
4. The AC-LED lamp bead wire welding device according to claim 1, characterized in that: The outer surfaces of the two support shafts are fixedly provided with transmission wheels (11), and a belt (12) is wound between the two transmission wheels (11).
5. The AC-LED lamp bead wire welding device according to claim 1, characterized in that: The bottom outer surface of the back-shaped fixing frame (1) is fixedly connected with a sliding rod, and the outer surfaces of the left and right sides of the connecting plate (8) are fixedly connected with sliding blocks, respectively.
6. The AC-LED lamp bead wire welding device according to claim 1, wherein: A storage groove matched with the lamp beads is formed in the storage cylinder (4), and the storage cylinder (4), the guide disc (3) and the guide cylinder are all made of smooth ceramic material.