Copper high-frequency welding equipment
By combining the welding mechanism, adjustment mechanism, and heat dissipation components of the copper high-frequency welding equipment, the problems of impurities affecting the welding process and equipment aging are solved, achieving high-quality welding and extending equipment life.
Patent Information
- Application Number
- CN202520004997.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-02
AI Technical Summary
High-frequency welding equipment is easily affected by particulate impurities during welding, and prolonged high-temperature welding can lead to equipment aging and shorten its service life.
A copper high-frequency welding device was designed, comprising a welding mechanism, an adjustment mechanism, a heat dissipation component, and a collection device. The device ensures surface cleanliness and heat dissipation by clamping and fixing, polishing, cleaning impurities, and spraying water to cool down after welding.
It improves welding quality and aesthetics, prevents impurities from affecting the equipment, extends the service life of the equipment, and avoids equipment aging due to high temperatures.
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Figure CN223718519U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of high-frequency welding equipment, in particular to copper high-frequency welding equipment. BACKGROUND
[0002] The high-frequency welding machine is different from other welding machines, and the function and purpose of the high-frequency welding machine are not only single welding. The high-frequency welding machine can be used for welding various metal materials, and can also be used for heat penetration, smelting, heat treatment and other processes.
[0003] Referring to the Chinese application patent with the publication number CN220388226U, a high-frequency welding equipment is disclosed, which comprises a workbench, a rotating fixing disc is arranged on the top of the workbench, a control panel is arranged on the top of the workbench, a sliding rail is arranged on the top of the workbench, an installation table is arranged on the top of the sliding rail, a high-frequency quenching welding machine is installed on the top of the installation table, an electric heating pipe is arranged on one side of the high-frequency quenching welding machine, a protection structure is arranged on the outer wall of the high-frequency quenching welding machine, and a filtering mechanism is arranged on the top of the workbench. The plug block at one end of the shielding plate is inserted into the slot on the surface of the fixing block, and the elastic clamping structure between the fixing block and the shielding plate is fixed, so that the electric heating pipe on one side of the high-frequency quenching welding machine is shielded, and the electric heating pipe is prevented from being accidentally touched by the worker.
[0004] However, the existing high-frequency welding equipment cannot process the welding position during actual welding, and some particulate impurities may exist on the surface, which may affect the welding effect when melting and welding by heat. In addition, the equipment cannot be efficiently cooled and radiated when it is in a high-temperature welding state for a long time, which may accelerate the aging of the equipment and shorten the service life of the equipment. Therefore, the copper high-frequency welding equipment is designed. Invention content
[0005] The copper high-frequency welding equipment provided by the application can solve the technical problem that the high-frequency welding equipment cannot process the welding position during actual welding, and some particulate impurities may exist on the surface, which may affect the welding effect when melting and welding by heat.
[0006] The embodiment of the application provides a copper high-frequency welding device, which comprises a base, a welding mechanism and an adjusting mechanism, the welding mechanism comprises a moving plate, a high-frequency welding head, a grinding and polishing head, a junction box and a fixing assembly, the moving plate is slidably connected above the base through the adjusting mechanism, the high-frequency welding head is fixedly connected to the bottom surface of the moving plate, the grinding and polishing head is fixedly connected to the bottom surface of the moving plate, the high-frequency welding head and the grinding and polishing head are arranged close to each other, the junction box is fixed on the upper surface of the moving plate, the adjusting mechanism is used for adjusting the height of the moving plate from the base, and the fixing assembly is used for fixing a product to be welded.
[0007] The technical scheme described above in the embodiment of the application has at least the following technical effects:
[0008] 1. The welding mechanism and the adjusting mechanism are matched with each other, so that the clamping plate is moved on the base according to the size of the product before welding, the product is clamped and fixed, and the grinding and polishing operation is performed on the welding position, the surface is ensured to be flat, the collecting device is arranged to clean and collect impurities, the surface is ensured to be clean, and the presence of impurities is prevented from affecting the quality and appearance of subsequent welding, in addition, the adjusting mechanism can also move the high-frequency welding gun head up and down, the distance between the high-frequency welding gun head and the workpiece is adjusted, and different sizes of workpieces are conveniently welded.
[0009] 2. The heat dissipation assembly is arranged, water is sprayed on the product welding position, the high-frequency welding head and the grinding and polishing head in time through the nozzle after the product is welded and cleaned, so that the equipment cannot be efficiently cooled and aged due to long-time high-temperature welding, the service life of the equipment is shortened, the protective pad is arranged on the inner wall of the clamping plate to slow down the friction and force between the product and the inner wall of the clamping plate, and the product is prevented from being damaged due to extrusion during the fixing process.
[0010] In some embodiments, the fixing assembly comprises a connecting plate, a clamping plate, an electric push rod and a fixing plate, the connecting plate is slidably connected to the upper surface of the base through the adjusting mechanism, sliding grooves are formed in the upper surface of the connecting plate on both sides, sliding blocks are slidably connected in the sliding grooves, the clamping plate is fixedly connected to the bottom of the sliding block, the fixing plate is fixedly connected to the two ends of the upper surface of the base, one end of the electric push rod is fixedly installed on the inner wall of the fixing plate, and the output end of the electric push rod is fixedly connected to the outer wall of the clamping plate.
[0011] In some embodiments, the adjusting mechanism comprises a hydraulic telescopic rod, a supporting rod, a fixing block and a moving assembly, the hydraulic telescopic rod is fixedly connected to the base, the fixing block is fixedly connected to the output end of the hydraulic telescopic rod, the supporting rod is fixedly connected between the fixing blocks at two ends, and the moving plate is slidably connected to the supporting rod.
[0012] In some embodiments, the moving assembly comprises a first driving motor, a second driving motor, a first screw rod, a second screw rod and a connecting block, a through slot is formed on both sides of the upper surface of the base, the first screw rod and the second screw rod are located in the through slot, the first driving motor and the second driving motor are fixedly installed on the side ends of the base, the output end of the first driving motor is fixedly connected with the first screw rod, the output end of the second driving motor is fixedly connected with the second screw rod, the connecting block is slidingly connected on the first screw rod and the second screw rod, and the connecting plate is fixedly connected with the connecting block.
[0013] In some embodiments, the base is further provided with a heat dissipation assembly, the heat dissipation assembly comprises a water pump, a water guide pipe and a spray head, a placing groove is formed in the base, the water pump is fixedly installed in the placing groove, one end of the water guide pipe is fixedly connected with the output end of the water pump, the other end of the water guide pipe is fixedly installed on the side surface of the base, and the spray head is fixedly installed on the water guide pipe.
[0014] In some embodiments, the lower surface of the moving plate is further provided with a collecting device, the collecting device is fixedly installed on the lower surface of the moving plate, and the collecting device is located in front of the polishing head.
[0015] In some embodiments, the clamping plate is further provided with a protective pad inside, and the protective pad is fixedly installed on the inner wall of the clamping plate. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0017] Fig. 1 A structural schematic diagram of a copper high-frequency welding equipment provided by the embodiment of the present application is provided.
[0018] Fig. 2 Another perspective structural schematic diagram of a copper high-frequency welding equipment provided by the embodiment of the present application is provided.
[0019] Fig. 3 A structural schematic diagram of an adjusting mechanism of a copper high-frequency welding equipment provided by the embodiment of the present application is provided.
[0020] Fig. 4 A structural schematic diagram of a welding mechanism of a copper high-frequency welding equipment provided by the embodiment of the present application is provided.
[0021] Wherein, the reference signs in the drawings: 1, base; 2, welding mechanism; 21, moving plate; 22, high-frequency welding head; 23, polishing head; 24, junction box; 25, fixing assembly; 251, connecting plate; 252, clamping plate; 253, electric push rod; 254, fixed plate; 3, adjusting mechanism; 31, hydraulic telescopic rod; 32, support rod; 33, fixed block; 34, moving assembly; 341, first drive motor; 342, second drive motor; 343, first screw rod; 344, second screw rod; 345, connecting block; 4, sliding groove; 5, sliding block; 6, through slot; 7, heat dissipation assembly; 71, water pump; 72, water guide pipe; 73, spray head; 8, placing groove; 9, collecting device; 10, protective pad. DETAILED DESCRIPTION
[0022] Based on this, in order to improve the problem that the high-frequency welding equipment in the related art cannot process the welding position when welding in actual use, some particulate impurities are easily present on the surface, which may affect the welding effect when melting and welding by heat, and the equipment cannot be efficiently cooled when being in high-temperature welding state for a long time, which may cause the equipment to accelerate aging and shorten the service life of the equipment, the embodiments of the present application provide the following solutions.
[0023] Please refer to Figs. 1-4 A copper high-frequency welding equipment includes a base 1, a heat dissipation assembly 7, a collecting device 9, a welding mechanism 2, and an adjusting mechanism 3. The heat dissipation assembly 7 is used to cool the equipment. The collecting device 9 is used to clean and collect the debris generated during the welding process. The welding mechanism 2 is used to weld the product. The adjusting mechanism 3 is used to adjust the height of the moving plate 21 from the base 1.
[0024] Please refer to Figs. 3-4 The fixing assembly 25 includes a connecting plate 251, a clamping plate 252, an electric push rod 253, and a fixed plate 254. The connecting plate 251 is slidingly connected to the upper surface of the base 1 through the adjusting mechanism 3. Sliding grooves 4 are formed in the upper surface of the connecting plate 251 on both sides. Sliding blocks 5 are slidingly connected in the sliding grooves 4. The clamping plate 252 is fixedly connected to the bottom of the sliding block 5. The fixed plate 254 is fixedly connected to the upper surface of the base 1 at both ends. One end of the electric push rod 253 is fixedly installed on the inner wall of the fixed plate 254. The output end of the electric push rod 253 is fixedly connected to the outer wall of the clamping plate 252.
[0025] The moving assembly 34 comprises a first driving motor 341, a second driving motor 342, a first screw rod 343, a second screw rod 344 and a connecting block 345, a through groove 6 is formed on the upper surface of the base 1, the first screw rod 343 and the second screw rod 344 are located in the through groove 6, the first driving motor 341 and the second driving motor 342 are fixedly installed on the side end of the base 1, the output end of the first driving motor 341 is fixedly connected with the first screw rod 343, the output end of the second driving motor 342 is fixedly connected with the second screw rod 344, the connecting block 345 is slidingly connected on the first screw rod 343 and the second screw rod 344, the connecting plate 251 is fixedly connected with the connecting block 345, the clamping plate 252 is further provided with a protective pad 10 in the inside, and the protective pad 10 is fixedly installed on the inner wall of the clamping plate 252.
[0026] In this way, before welding the product to be welded, the product is placed on the connecting plate 251, and then the first driving motor 341 and the second driving motor 342 are started to make the connecting block 345 on the first screw rod 343 and the second screw rod 344 slide, so that the connecting plates 251 on both ends of the base 1 are close to or away from each other according to the size of the product, when the adjustment of the connecting plate 251 is completed, the electric push rod 253 is started to make the output end of the electric push rod 253 push the clamping plate 252 to move along the sliding groove 4, so that the clamping plates 252 on both ends of the connecting plate 251 are close to each other, and the product on the connecting plate 251 is clamped and fixed;
[0027] In this way, through the cooperation of the fixing assembly 25 and the moving assembly 34, the product is moved on the base 1 according to the size of the product before welding, and the clamping plate 252 is clamped and fixed, and the protective pad 10 is arranged on the inner wall of the clamping plate 252 to reduce the friction and force between the product and the inner wall of the clamping plate 252, so as to prevent the product from being damaged by extrusion during the fixing process.
[0028] Please refer to Figs. 1-2 The welding mechanism 2 comprises a moving plate 21, a high-frequency welding head 22, a grinding and polishing head 23, a junction box 24 and a fixing assembly 25, the moving plate 21 is slidingly connected above the base 1 through the adjusting mechanism 3, and the high-frequency welding head 22 is fixedly connected to the bottom surface of the moving plate 21.
[0029] The adjusting mechanism 3 comprises a hydraulic telescopic rod 31, a support rod 32, a fixed block 33 and a moving assembly 34, the hydraulic telescopic rod 31 is fixedly connected to the base 1, the fixed block 33 is fixedly connected to the output end of the hydraulic telescopic rod 31, the two ends of the support rod 32 are fixedly connected between the fixed blocks 33, the moving block is slidingly connected to the support rod 32, and the base 1 is further provided with a heat dissipation assembly 7, the heat dissipation assembly 7 comprises a water pump 71, a water guide pipe 72 and a spray head 73, the base 1 is internally provided with a placing groove 8, the water pump 71 is fixedly installed in the placing groove 8, one end of the water guide pipe 72 is fixedly connected to the output end of the water pump 71, and the other end of the water guide pipe 72 is fixedly installed on the side surface of the base 1, and the spray head 73 is fixedly installed on the water guide pipe 72.
[0030] The base 1 is further provided with a heat dissipation assembly 7, the heat dissipation assembly 7 comprises a water pump 71, a water guide pipe 72 and a spray head 73, the base 1 is internally provided with a placing groove 8, the water pump 71 is fixedly installed in the placing groove 8, one end of the water guide pipe 72 is fixedly connected to the output end of the water pump 71, and the other end of the water guide pipe 72 is fixedly installed on the side surface of the base 1, and the spray head 73 is fixedly installed on the water guide pipe 72.
[0031] In this way, when the product is clamped and fixed on the equipment, the hydraulic telescopic rod 31 is started, the height of the high-frequency welding head 22 from the product welding position is determined, the hydraulic telescopic rod 31 is elongated or shortened to an appropriate distance, then the moving plate 21 is moved transversely on the support rod 32, the grinding and polishing head 23 polishes the product welding position, after polishing, the high-frequency welding head 22 is aligned with the welding position for welding, in the process of welding and polishing, the collecting device 9 arranged on the moving plate 21 is started to collect the debris generated during polishing and welding, when the welding is completed, the water pump 71 is started to suck water from the water tank, the sucked water enters the inside of the spray head 73 from the water guide pipe 72, then the spray head 73 is started to spray water on the high-frequency welding head 22, the grinding and polishing head 23 and the welding position for cooling, after the above series of processes, the welding of the product welding position is completed;
[0032] The effect of such an arrangement is that the welding mechanism 2 is used to polish the welding position, ensuring the flatness of the surface, and the collection device 9 is used to clean and collect impurities, ensuring the cleanliness of the surface, thereby preventing impurities from affecting the quality and appearance of subsequent welding. In addition, the adjusting mechanism 3 can also move the high-frequency welding gun head up and down to adjust the distance between the gun head and the workpiece, facilitating welding of workpieces of different specifications and sizes. The heat dissipation assembly 7 is arranged to spray water from the nozzle 73 to the welding position of the product, the high-frequency welding head 22, and the polishing head 23 in a timely manner after welding and cleaning, thereby preventing the equipment from being in a high-temperature welding state for a long time, which cannot efficiently dissipate heat and cool down, causing the equipment to age rapidly and shorten its service life.
[0033] From the above, the working principle of the present application is as follows:
[0034] Before welding the product to be welded, the product is placed on the connecting plate 251, and then the first drive motor 341 and the second drive motor 342 are started to make the connecting block 345 on the first screw rod 343 and the second screw rod 344 slide, so that the connecting plates 251 at both ends of the base 1 move closer or farther away from each other according to the size of the product. When the adjustment of the connecting plates 251 is completed, the electric push rod 253 is started to push the clamping plate 252 along the sliding groove 4, so that the clamping plates 252 at both ends of the connecting plate 251 move closer to each other, clamping and fixing the product on the connecting plate 251.
[0035] When the product is clamped and fixed on the device, the hydraulic telescopic rod 31 is started to extend or shorten to the appropriate distance according to the height of the high-frequency welding head 22 from the welding position of the product. Then the moving plate 21 is moved transversely on the support rod 32, so that the polishing head 23 polishes the welding position of the product. After polishing, the high-frequency welding head 22 is aligned with the welding position for welding. In the process of welding and polishing, the collection device 9 arranged on the moving plate 21 is started to collect the debris generated during polishing and welding. When the welding is completed, the water pump 71 is started to suck water from the water tank, and the sucked water enters the nozzle 73 from the water guide pipe 72. Then the nozzle 73 is started to spray water to cool down the high-frequency welding head 22, the polishing head 23, and the welding position. After the above series of processes, the welding of the welding position of the product is completed.
[0036] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A copper high frequency welding apparatus characterized by comprising: The utility model provides a high frequency welding device, including base (1), welding mechanism (2) and adjusting mechanism (3), the welding mechanism (2) includes moving plate (21), high frequency welding head (22), polishing head (23), junction box (24) and fixed assembly (25), the moving plate (21) is connected above the base (1) through adjusting mechanism (3) sliding, high frequency welding head (22) fixedly connected on the moving plate (21) bottom surface, polishing head (23) fixedly connected on the moving plate (21) bottom surface, and high frequency welding head (22) is close to the setting of polishing head (23), junction box (24) is fixed in the moving plate (21) upper surface, adjusting mechanism (3) is used for adjusting the height of moving plate (21) distance base (1), and fixed assembly (25) is used for fixing the product of required welding.
2. A copper high frequency welding apparatus according to claim 1, wherein The fixed assembly (25) includes connecting plate (251), clamping plate (252), electric push rod (253) and fixed plate (254), the connecting plate (251) is connected on the base (1) upper surface through adjusting mechanism (3) sliding, the both sides of connecting plate (251) upper surface are provided with sliding slot (4), the sliding slot (4) is slidably connected with sliding block (5), the clamping plate (252) bottom is fixedly connected on the sliding block (5), the fixed plate (254) is fixedly connected on the both ends of base (1) upper surface, one end of electric push rod (253) is fixedly installed in the inner wall of fixed plate (254), and the output end of electric push rod (253) is fixedly connected with the outer wall of clamping plate (252).
3. A copper high frequency welding apparatus according to claim 2, wherein The adjusting mechanism (3) includes hydraulic telescopic rod (31), support rod (32), fixed block (33) and moving assembly (34), the hydraulic telescopic rod (31) is fixedly connected on the base (1), the fixed block (33) is fixedly connected on the output end of hydraulic telescopic rod (31), and the both ends of support rod (32) are fixedly connected between the fixed block (33), and the moving plate (21) is slidably connected on the support rod (32).
4. A copper high frequency welding apparatus according to claim 3, wherein The moving assembly (34) includes first drive motor (341), second drive motor (342), first screw rod (343), second screw rod (344) and connecting block (345), the both sides of base (1) upper surface are provided with through groove (6), and the first screw rod (343) and second screw rod (344) are located in the through groove (6), the first drive motor (341) and second drive motor (342) are fixedly installed in the side end of base (1), the output end of first drive motor (341) is fixedly connected with the first screw rod (343), the output end of second drive motor (342) is fixedly connected with the second screw rod (344), the connecting block (345) is slidably connected on the first screw rod (343) and second screw rod (344), and the connecting plate (251) is fixedly connected with the connecting block (345).
5. A copper high frequency welding apparatus according to claim 4, wherein The base (1) is further provided with a heat dissipation assembly (7), the heat dissipation assembly (7) comprises a water pump (71), a water guide pipe (72) and a spray head (73), a placing groove (8) is arranged in the base (1), the water pump (71) is fixedly installed in the placing groove (8), one end of the water guide pipe (72) is fixedly connected with the output end of the water pump (71), the other end of the water guide pipe (72) is fixedly installed on the side surface of the base (1), and the spray head (73) is fixedly installed on the water guide pipe (72).
6. The copper high frequency soldering apparatus according to claim 1, wherein The lower surface of the moving plate (21) is further provided with a collecting device (9), the collecting device (9) is fixedly installed on the lower surface of the moving plate (21), and the collecting device (9) is located in front of the polishing and grinding head (23).
7. The copper high frequency soldering apparatus according to claim 2, wherein The inner wall of the clamping plate (252) is further provided with a protective pad (10), and the protective pad (10) is fixedly installed on the inner wall of the clamping plate (252).
Citation Information
Patent Citations
High-frequency welding equipment
CN220388226U