Profile processing production line

Abstract

The utility model relates to a profile processing production line applied to the field of profile production and processing, which comprises a control cabinet, three high-precision track mechanisms and a roller transmission mechanism, the roller transmission mechanism is positioned on one side of the control cabinet, and the three high-precision track mechanisms are respectively positioned on two sides of the roller transmission mechanism. The rolling shaft conveying mechanism is sequentially provided with two three-axis gantry frame mechanisms, a feeding mechanism, a cutting and drilling mechanism, a rib plate grabbing robot and a rib plate welding mechanism from left to right, the three-axis gantry frame mechanisms and the cutting and drilling mechanism each comprise a supporting frame, and the upper end of each supporting frame is fixedly connected with two first adjusting assemblies. According to the sectional material cutting production line, the method that sectional materials are lengthened firstly and then cut can be used in the sectional material moving process, so that the production line is not limited by the length problem of the sectional materials, continuous production operation can be achieved, and the effects that continuous machining is conducted, materials are saved, and production efficiency is improved are effectively achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a processing production line especially a section bar processing production line applied to the section bar production and processing field. BACKGROUND

[0002] Section bar is iron or steel and the material with certain strength and toughness through rolling, extrusion, casting and so on process and is made of certain geometric shape object, and the material has certain appearance size, section shape and certain mechanical physical property. Section bar can be used alone and can be further processed into other manufacturing products, and is often used in building structure and manufacturing installation.

[0003] In order to solve the problem of automatic processing of section bar, the section bar processing system in the market adopts the design of automatic assembly line, and has certain market share.

[0004] In the process of processing section bar, the existing automatic assembly line only solves the problem of convenient welding or cutting process, due to the limitation of section bar length, the existing automatic assembly line is difficult to realize continuous production operation, thereby leading to the process time, not only the processing efficiency is low, and the material waste is big. UTILITY MODEL CONTENTS

[0005] In view of the above prior art, the technical problem to be solved by the utility model is that due to the limitation of section bar length, the existing automatic assembly line is difficult to realize continuous production operation, thereby leading to the process time, not only the processing efficiency is low, and the material waste is big.

[0006] To solve the above problems, the utility model provides a section bar processing production line, including control cabinet, three high accuracy track mechanisms and roller transmission mechanism, roller transmission mechanism is located control cabinet's one side, three high accuracy track mechanisms are located roller transmission mechanism's both sides respectively, roller transmission mechanism is sequentially provided with two three -axis gantry frame mechanisms, feeding mechanism, cutting and hole making mechanism, web plate grabbing robot and web plate welding mechanism from left to right, three -axis gantry frame mechanism and cutting and hole making mechanism all include support frame, the upper end fixed connection of support frame has two adjusting assembly no.

[0007] In the above section bar processing production line, the method of first lengthening and then cutting the section bar can be used during the movement of the section bar, so that the production line is not limited by the length of the section bar and can realize continuous production operation, thereby effectively achieving continuous processing to save materials and improve production efficiency.

[0008] As a further improvement of the present application, the feeding mechanism and the web plate welding mechanism are located on the rear side of the roller transmission mechanism, the web plate grabbing robot is fixedly connected with the high-precision track mechanism located on the front side of the roller transmission mechanism, and the feeding mechanism and the web plate welding mechanism are respectively fixedly connected with the other two high-precision track mechanisms.

[0009] As a further improvement of the present application, the adjusting assembly one, the adjusting assembly two, the adjusting assembly three, the adjusting assembly four and the lifting mechanism all include a motor and a screw rod fixedly connected with the output end of the motor, and the screw rod is fixed at both ends through a bearing seat.

[0010] As a further improvement of the present application, the roller transmission mechanism movably penetrates through a plurality of support frames, and the cutting machine one, the three-axis welding mechanism and the cutting machine two are all located directly above the roller transmission mechanism.

[0011] As another improvement of the present application, the three-axis gantry frame mechanism, the feeding mechanism, the cutting and hole making mechanism, the web plate grabbing robot and the web plate welding mechanism are all signal-connected with the control cabinet.

[0012] As another improvement of this application, a blocking component is provided on the right side of the stiffener welding mechanism. The blocking component includes a mounting block fixedly connected to the stiffener welding mechanism. An electric rotating rod is fixedly connected inside the mounting block. A positioning rod is fixedly sleeved on the outer surface of the electric rotating rod. A baffle is fixedly connected to the left end of the positioning rod.

[0013] In summary, in practical applications, this production line can first extend the profiles before cutting them, so that the production line is not limited by the length of the profiles and can achieve continuous production operations, thereby effectively achieving continuous processing, saving materials, and improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the first embodiment of this application;

[0015] Figure 2 This is a top view of the structure according to the first embodiment of this application;

[0016] Figure 3 This is a schematic diagram of the three-axis gantry frame mechanism according to the first embodiment of this application;

[0017] Figure 4 This is a schematic diagram of the feeding mechanism structure according to the first embodiment of this application;

[0018] Figure 5 This is a schematic diagram of the cutting and hole-making mechanism according to the first embodiment of this application;

[0019] Figure 6 This is a top view of the ribbed gripping robot structure according to the first embodiment of this application;

[0020] Figure 7 This is a top view of the stiffener welding mechanism structure according to the first embodiment of this application;

[0021] Figure 8 This is a top view of the blocking component structure according to the second embodiment of this application.

[0022] Explanation of the labels in the diagram:

[0023] 1. Control cabinet; 2. High-precision track mechanism; 3. Roller transmission mechanism; 4. Three-axis gantry frame mechanism; 5. Feeding mechanism; 6. Cutting and hole-making mechanism; 7. Rib plate gripping robot; 8. Rib plate welding mechanism; 9. Support frame; 10. Adjustment component one; 11. Adjustment plate; 12. Adjustment component two; 13. Adjustment component three; 14. Adjustment component four; 15. Cutting machine one; 16. Three-axis welding mechanism; 17. Cutting machine two; 18. Support seat; 19. Lifting mechanism; 20. Suspension rod; 21. Cylinder; 22. Positioning plate; 23. Slide plate; 24. Clamping plate; 25. Mounting block; 26. Electric rotating rod; 27. Positioning rod; 28. Baffle. DETAILED DESCRIPTION

[0024] Two embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0025] The first embodiment is as follows:

[0026] Figure 1 、 Figure 2 、 Figure 6 and Figure 7 A profile processing production line is shown, which comprises a control cabinet 1, three high-precision track mechanisms 2 and a roller transmission mechanism 3. The roller transmission mechanism 3 is located on one side of the control cabinet 1. The roller transmission mechanism 3 outputs power through a speed reducer, and drives the profile to be processed to move forward through a chain and sprocket transmission. The three high-precision track mechanisms 2 are respectively located on both sides of the roller transmission mechanism 3. The roller transmission mechanism 3 is sequentially provided with two three-axis gantry frame mechanisms 4, a feeding mechanism 5, a cutting and hole making mechanism 6, a rib plate grabbing robot 7 and a rib plate welding mechanism 8 from left to right. The three-axis gantry frame mechanisms 4, the feeding mechanism 5, the cutting and hole making mechanism 6, the rib plate grabbing robot 7 and the rib plate welding mechanism 8 are all signal connected with the control cabinet 1, so as to facilitate the electric control operation of the production line. The cutting and hole making mechanism 6, the rib plate grabbing robot 7 and the rib plate welding mechanism 8 are all existing mechanisms. The cutting and hole making mechanism 6 performs hole making, edge milling, sharp corner burr polishing and other processes on the profile through a cutting machine and other mechanisms. The rib plate grabbing robot 7 performs grabbing operation on the profile to be processed through a mechanical arm. The rib plate welding mechanism 8 performs processing and welding on various partition plate welds on the profile to be processed through a welding mechanism. Details are not described herein. The profile is shown at A in the figure.

[0027] Figure 2 、 Figure 3 and Figure 5The three-axis gantry frame mechanism 4 and the cutting hole forming mechanism 6 each comprise a support frame 9, the upper end of the support frame 9 is fixedly connected with two adjusting assemblies one 10, the upper end of the two adjusting assemblies one 10 is movably sleeved with an adjusting plate 11, the upper end of the adjusting plate 11 is fixedly connected with an adjusting assembly two 12, the outer surface of the adjusting assembly two 12 located on the three-axis gantry frame mechanism 4 is movably sleeved with an adjusting assembly three 13, the outer surface of the adjusting assembly three 13 is movably sleeved with an adjusting assembly four 14, the outer surface of the adjusting assembly four 14 on the left is movably sleeved with a cutting machine one 15, and the outer surface of the adjusting assembly four 14 on the right is movably sleeved with a three-axis welding mechanism 16; the adjusting of the cutting machine one 15 and the three-axis welding mechanism 16 in each direction is completed through the adjusting assembly one 10, the adjusting assembly two 12, the adjusting assembly three 13 and the adjusting assembly four 14; the outer surface of the adjusting assembly two 12 located on the cutting hole forming mechanism 6 is movably sleeved with a cutting machine two 17, the cutting machine two 17 can perform secondary cutting on the profile; the adjusting assembly one 10, the adjusting assembly two 12, the adjusting assembly three 13, the adjusting assembly four 14 and the lifting mechanism 19 each comprise a motor and a screw rod fixedly connected with the output end of the motor, the screw rod is fixed at both ends through a bearing seat, and a plurality of bearing seats are located on the support frame 9, the adjusting plate 11 and the adjusting assembly three 13 respectively; the rotation of the screw rod driven by the motor enables the parts movably sleeved on the outer surface of the screw rod to move; the roller transmission mechanism 3 movably penetrates through a plurality of support frames 9; and the cutting machine one 15, the three-axis welding mechanism 16 and the cutting machine two 17 are located directly above the roller transmission mechanism 3, so that the profile on the roller transmission mechanism 3 can be conveniently machined.

[0028] Figure 2 and Figure 4 The feeding mechanism 5 comprises a support seat 18, the front end of the support seat 18 is fixedly connected with a lifting mechanism 19, the rotation of the screw rod driven by the motor enables the hanging rod 20 to move up and down, the front end of the lifting mechanism 19 is movably sleeved with the hanging rod 20, the front end of the hanging rod 20 is fixedly connected with a cylinder 21 and a positioning plate 22, the cylinder 21 is located at the upper end of the positioning plate 22, the front end of the cylinder 21 is fixedly connected with a sliding plate 23, the lower end of the sliding plate 23 movably penetrates through the positioning plate 22, and the lower end of the positioning plate 22 and the front end of the sliding plate 23 are fixedly connected with clamping plates 24; the cylinder 21 can drive the sliding plate 23 to move, the sliding plate 23 moves towards the front as the cylinder 21 extends, and the two clamping plates 24 gradually approach, so that the profile is clamped; the feeding mechanism 5 and the rib plate welding mechanism 8 are located on the rear side of the roller transmission mechanism 3, the rib plate grabbing robot 7 is fixedly connected with the high-precision track mechanism 2 located on the roller transmission mechanism 3, and the feeding mechanism 5 and the rib plate welding mechanism 8 are respectively fixedly connected with the other two high-precision track mechanisms 2.

[0029] In use, the worker can control the two three-axis gantry frame mechanisms 4, the feeding mechanism 5, the cutting and hole making mechanism 6, the rib plate grabbing robot 7 and the various electrically related structures in the rib plate welding mechanism 8 through the control cabinet 1 to complete the processing work of the profile to be processed. After the profile of fixed length is placed on the roller transmission mechanism 3, it is preprocessed by the cutting of the cutting machine 15, and then the three-axis welding mechanism 16 is used to weld the multiple segmented profiles to be processed, so that a complete continuous profile to be processed is formed, which facilitates the subsequent processing steps and effectively reduces the generation of edge and corner scraps. The cutting and hole making mechanism 6 can perform hole making, edge milling, sharp corner burr polishing and other processes. The feeding mechanism 5 and the cutting machine 17 are used to cut the profile to be processed into a profile of a set length, and the rib plate grabbing robot 7 and the rib plate welding mechanism 8 are used to process and weld various partition plate welds on the formed surface.

[0030] Second embodiment:

[0031] The present embodiment is based on the first embodiment, and adds a resisting component, and the remaining parts remain the same as the first embodiment.

[0032] Figure 8 As shown, the right side of the rib plate welding mechanism 8 is provided with a resisting component, which includes a mounting block 25 fixedly connected to the rib plate welding mechanism 8, an electric rotating rod 26 fixedly connected in the mounting block 25, a positioning rod 27 fixedly sleeved on the outer surface of the electric rotating rod 26, and a baffle 28 fixedly connected to the left end of the positioning rod 27.

[0033] When the rib plate welding mechanism 8 is performing finishing machining on the profile to be processed, the electric rotating rod 26 can be started to rotate by ninety degrees, so that the positioning rod 27 is located above the profile, and the baffle 28 is in contact with the profile, thereby resisting the profile, effectively avoiding the situation that the profile is displaced forward when being machined, thereby effectively improving the machining precision of the profile.

[0034] In combination with the current actual demand, the above-mentioned embodiments adopted by the present application are not limited to this, and various changes made within the knowledge range of those skilled in the art without departing from the concept of the present application still fall within the protection scope of the present application.

Claims

1. A profile processing production line comprising a control cabinet (1), three high-precision track mechanisms (2) and a roller transmission mechanism (3), characterized in that: The roller transmission mechanism (3) is located on one side of the control cabinet (1), three high-precision track mechanisms (2) are respectively located on both sides of the roller transmission mechanism (3), the roller transmission mechanism (3) is sequentially provided with two three-axis gantry frame mechanisms (4), a feeding mechanism (5), a cutting and hole making mechanism (6), a rib plate grabbing robot (7) and a rib plate welding mechanism (8) from left to right. The three-axis gantry frame mechanism (4) and the cutting and hole making mechanism (6) both comprise a supporting frame (9), the upper end of the supporting frame (9) is fixedly connected with two adjusting assemblies one (10), the upper ends of the two adjusting assemblies one (10) are movably sleeved with an adjusting plate (11), the upper end of the adjusting plate (11) is fixedly connected with an adjusting assembly two (12), the outer surface of the adjusting assembly two (12) located on the three-axis gantry frame mechanism (4) is movably sleeved with an adjusting assembly three (13), the outer surface of the adjusting assembly three (13) is movably sleeved with an adjusting assembly four (14), the outer surface of the adjusting assembly four (14) on the left is movably sleeved with a cutting machine one (15), the outer surface of the adjusting assembly four (14) on the right is movably sleeved with a three-axis welding mechanism (16), and the outer surface of the adjusting assembly two (12) located on the cutting and hole making mechanism (6) is movably sleeved with a cutting machine two (17). The feeding mechanism (5) comprises a supporting seat (18), the front end of the supporting seat (18) is fixedly connected with a lifting mechanism (19), the front end of the lifting mechanism (19) is movably sleeved with a suspension rod (20), the front end of the suspension rod (20) is fixedly connected with a cylinder (21) and a positioning plate (22), the cylinder (21) is located at the upper end of the positioning plate (22), the front end of the cylinder (21) is fixedly connected with a sliding plate (23), the lower end of the sliding plate (23) is movably penetrated through the positioning plate (22), and the lower end of the positioning plate (22) and the front end of the sliding plate (23) are both fixedly connected with a clamping plate (24).

2. A profile processing line according to claim 1, characterized in that: The feeding mechanism (5) and the rib plate welding mechanism (8) are both located on the rear side of the roller transmission mechanism (3), the rib plate grabbing robot (7) is fixedly connected with the high-precision track mechanism (2) located on the front side of the roller transmission mechanism (3), and the feeding mechanism (5) and the rib plate welding mechanism (8) are respectively fixedly connected with the other two high-precision track mechanisms (2).

3. A profile processing line according to claim 1, characterized in that: The adjusting assembly one (10), the adjusting assembly two (12), the adjusting assembly three (13), the adjusting assembly four (14) and the lifting mechanism (19) all comprise a motor and a screw rod fixedly connected with the output end of the motor, and the screw rod is fixed at both ends through a bearing seat.

4. A profile processing line according to claim 1, characterized in that: The roller transmission mechanism (3) movably penetrates through a plurality of supporting frames (9), and the cutting machine one (15), the three-axis welding mechanism (16) and the cutting machine two (17) are all located directly above the roller transmission mechanism (3).

5. A profile processing line according to claim 1, characterized in that: The three-axis gantry frame mechanism (4), the feeding mechanism (5), the cutting and hole making mechanism (6), the rib plate grabbing robot (7) and the rib plate welding mechanism (8) are all signal connected with the control cabinet (1).

6. A profile processing line according to claim 1, characterized in that: The right side of the rib plate welding mechanism (8) is provided with a resisting assembly, the resisting assembly comprises a mounting block (25) fixedly connected on the rib plate welding mechanism (8), a motorized rotating rod (26) is fixedly connected in the mounting block (25), a positioning rod (27) is fixedly sleeved on the outer surface of the motorized rotating rod (26), and a baffle (28) is fixedly connected to the left end of the positioning rod (27).

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