Machining device for flashboard of gate valve
By setting up a gate processing device consisting of a rotating seat, support rod, rotating frame and electric telescopic rod, the problem of increasing labor intensity due to the need for manual gate flipping in the existing technology is solved. Automatic flipping and angle adjustment are realized, reducing gate damage and processing wobbling.
Patent Information
- Application Number
- CN202520063116.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing gate valve manufacturing fixtures require manual adjustment of the gate plate before processing the other side, which increases the intensity of manual labor and is prone to damage to the gate plate.
The processing device consists of a rotating seat, support rod, rotating frame, clamping mechanism, and electric telescopic rod. It achieves automatic flipping and angle adjustment of the gate through electric drive, reducing manual operation.
It enables automatic gate flipping, reducing manual labor intensity, lowering the risk of damage during gate flipping, and maintaining processing accuracy.
Smart Images

Figure CN223718920U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of gate valve processing, more specifically, the utility model relates to the processing device of the gate plate of gate valve. BACKGROUND
[0002] The gate valve is a common valve type, the opening and closing part is the gate plate, the movement direction of the gate plate is perpendicular to the fluid direction, the gate valve can only be operated fully open and fully closed, and cannot be adjusted and throttled. The sealing surface and the fitting surface of the gate plate require very high flatness and surface roughness. After the gate plate is clamped by the fixture, one side is first milled or ground to achieve the initial flatness and roughness standard. Then, in order to ensure the parallelism of the two sides or to meet the sealing requirements of both sides, the gate plate needs to be turned over for the same precision flatness processing on the other side.
[0003] In the Chinese utility model patent, such as CN221818034U, the utility model discloses a fixture clamp for gate valve production and processing, which solves the technical problem that the fixture clamp for clamping the gate plate in the prior art is relatively simple in structure, and it is difficult for the worker to adjust the angle of the gate plate after the gate plate is fixed on the fixture clamp, which limits the use of the fixture clamp and affects the production and processing efficiency of the gate plate.
[0004] However, after the above-mentioned fixture clamp clamps the gate plate, when the gate plate needs to be processed on the other side, the worker needs to manually loosen the gate plate with the adjusting clamp, then manually take out the gate plate from the original processing position and turn it over, and then clamp the gate plate again with the fixture to process the other side of the gate plate, which increases the labor intensity of the worker and easily damages the gate plate during manual turning. UTILITY MODEL CONTENTS
[0005] In order to overcome the above-mentioned defects of the prior art, the embodiment of the utility model provides a processing device for the gate plate of the gate valve, and the technical problem to be solved by the utility model is that the fixture clamp for gate valve production and processing in the comparative document needs to manually adjust the gate plate to process the other side of the gate plate, which increases the labor intensity of the worker and easily damages the gate plate.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides a processing device of the gate plate of the gate valve, including the workstation, the top surface rotationally connected with the rotating seat of the workstation, the top surface of the rotating seat is provided with two support rods, two support rods are rotatably connected with the rotating frame, the two side walls of the rotating frame are equipped with clamping mechanisms, the two side walls of the rotating frame are provided with a plurality of third electric telescopic ratchets, the one end of a plurality of third electric telescopic ratchets in the same side is rotatably connected with the moving seat, two U-shaped clamping plates are slidably connected with each moving seat, and the two U-shaped clamping plates are driven by the driving mechanism.
[0008] As Figures 1-3 The utility model discloses a processing device of the gate plate of the gate valve, including the workstation, the top surface rotationally connected with the rotating seat of the workstation, the top surface of the rotating seat is provided with two support rods, two support rods are rotatably connected with the rotating frame, the two side walls of the rotating frame are equipped with clamping mechanisms, the two side walls of the rotating frame are provided with a plurality of third electric telescopic ratchets, the one end of a plurality of third electric telescopic ratchets in the same side is rotatably connected with the moving seat, two U-shaped clamping plates are slidably connected with each moving seat, and the two U-shaped clamping plates are driven by the driving mechanism.
[0009] In one preferred embodiment, the outer side of each moving seat is provided with a sliding groove, and each U-shaped clamping plate is slidably connected with the corresponding sliding groove, and a double-headed screw is rotatably connected between the top wall of each sliding groove and the top wall.
[0010] In one preferred embodiment, each clamping mechanism includes a U-shaped seat, and each U-shaped seat is fixedly installed on the outer side of the rotating frame, a second electric telescopic rod is fixedly installed on the outer side of each U-shaped seat, a square frame is fixedly installed on one end of each second electric telescopic rod, and each square frame extends into the rotating frame, and a clamping plate is installed on the outer side of each square frame.
[0011] In one preferred embodiment, a first electric telescopic rod is fixedly installed on the top surface of the rotating seat, a top plate is fixedly installed on the top end of the first electric telescopic rod, a support table is fixedly installed on the top surface of the top plate, and a plurality of through grooves are symmetrically formed on the top surface of the support table.
[0012] In one preferred embodiment, a second motor is fixedly installed on the top surface of each moving seat, and the output shaft of each second motor extends through the moving seat and is connected with the corresponding double-headed screw.
[0013] In a preferred implementation, the two outer sides of the rotating frame are fixedly installed with rotating rods, and the other end of each rotating rod is rotatably connected to the side of the corresponding support rod, the outer side of one of the support rods is fixedly installed with a first motor, and the output shaft of the first motor penetrates the support rod and is connected with one of the rotating rods.
[0014] Compared with the prior art, the utility model has the advantages of:
[0015] 1. The utility model discloses a supporting rod, a rotating frame, a third electric telescopic rod, a moving seat, a U-shaped clamping plate and a double -end screw are arranged, realize through the third electric telescopic rod mobilization moving seat sliding, and make U-shaped clamping plate respectively located the top and bottom of the gate plate, then through the double -end screw drive two U-shaped clamping plates respectively from the top and bottom of the gate plate to the gate plate is clamped, then through the first motor of supporting rod installation drive rotating frame rotation, can the gate plate is turned over operation, reduce the labor intensity of artificial, and can reduce the damage that gate plate may receive when turning over.
[0016] 2. The utility model discloses a first electric telescopic rod, a supporting table and other devices are arranged, realize when the gate plate processing, can start the first electric telescopic rod drive supporting table to hold up the gate plate, thereby reduce the shaking when the gate plate processing, keep its processing precision's purpose.
[0017] Summarized above, the utility model discloses when using, simple operation can the gate plate is turned over operation, reduce the labor intensity of artificial, and can reduce the damage that gate plate may receive when turning over, and can reduce the shaking when the gate plate processing, keep its processing precision. ACCURACY
[0018] Figure 1 It is the processing device's structural schematic drawing of the gate plate of gate valve that the utility model puts forward;
[0019] Figure 2 It is the clamping mechanism structure schematic drawing of the processing device of the gate plate of gate valve that the utility model puts forward;
[0020] Figure 3 It is the drive mechanism structure schematic drawing of the processing device of the gate plate of gate valve that the utility model puts forward.
[0021] In the drawing: 1 work table, 2 rotating seat, 3 supporting rod, 4 first electric telescopic rod, 5 supporting plate, 6 supporting table, 7 first motor, 8 rotating frame, 9 rotating rod, 10 U-shaped seat, 11 second electric telescopic rod, 12 square frame, 13 clamping plate, 14 third electric telescopic rod, 15 moving seat, 16 second motor, 17 U-shaped clamping plate, 18 double -end screw, 19 sliding slot, 20 through slot. DETAILED DESCRIPTION
[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] With reference to Figures 1-3 , the processing device of the gate plate of the gate valve comprises a workbench 1, the top surface of the workbench 1 is rotationally connected with a rotating seat 2, two supporting rods 3 are symmetrically installed on the top surface of the rotating seat 2, and a rotating frame 8 is rotationally connected with the two supporting rods 3, clamping mechanisms are arranged on the two side walls of the rotating frame 8, a plurality of third electric telescopic rods 14 are symmetrically installed on the two side walls of the rotating frame 8, a moving seat 15 is commonly installed at one end of the plurality of third electric telescopic rods 14 located on the same side, two U-shaped clamping plates 17 are symmetrically and slidingly connected to each moving seat 15, and each moving seat 15 drives the two U-shaped clamping plates 17 to symmetrically slide through a driving mechanism.
[0024] It is worth noting that the rotation of the rotating seat 2 has been described in detail in the comparative document, and will not be repeated here. It is mainly driven to rotate by an external driving source.
[0025] As shown in Figures 1-3 , the embodiment is specifically: by setting the clamping mechanism and the rotating frame 8, the gate plate can be clamped and fixed in the rotating frame 8, so that the gate plate can be conveniently processed, and the rotating seat 2 can be rotated to adjust the processing angle of the gate plate. At the same time, through the supporting rod 3, the driving mechanism, the U-shaped clamping plate 17, the third electric telescopic rod 14, the moving seat 15 can be driven to slide through the third electric telescopic rod 14, and the U-shaped clamping plate 17 can be lifted up and down from the gate plate through the driving mechanism. Then the rotating frame 8 can be rotated on the supporting rod 3, so as to realize the turning operation of the gate plate, and the other side of the gate plate can be processed.
[0026] The outer side of each moving seat 15 is provided with a sliding groove 19, and each U-shaped clamping plate 17 is slidingly connected with the corresponding sliding groove 19. A double-headed screw 18 is rotationally connected between the top wall of each sliding groove 19 and the top wall. The two U-shaped clamping plates 17 located on the same side are symmetrically and threadedly connected to the corresponding double-headed screw 18. It is worth noting that the double-headed screw 18 can be limited by the sliding groove 19, so that it cannot rotate, and can only linearly slide.
[0027] Each clamping mechanism comprises a U-shaped seat 10, and the U-shaped seat 10 is fixedly installed on the outer side of the rotating frame 8; a second electric telescopic rod 11 is fixedly installed on the outer side of each U-shaped seat 10; a square frame 12 is fixedly installed at one end of each second electric telescopic rod 11; each square frame 12 penetrates through the rotating frame 8 and extends into the rotating frame 8; a clamping plate 13 is installed on the outer side of each square frame 12; the clamping plate 13 is guided to avoid deviation by sliding on the rotating frame 8 through the square frame 12; and the extension distance of the clamping plate 13 can be extended.
[0028] The rotating seat 2 is fixedly installed with a first electric telescopic rod 4 on the top surface; the top end of the first electric telescopic rod 4 is fixedly installed with a supporting plate 5; the top surface of the supporting plate 5 is fixedly installed with a supporting table 6; a plurality of through grooves 20 are symmetrically formed on the top surface of the supporting table 6; the U-shaped clamping plate 17 is conveniently slid to the bottom of the gate plate through the through grooves 20; and the gate plate is conveniently held up by the supporting table 6 during machining, so that the gate plate is prevented from shaking during machining to cause poor machining precision.
[0029] The top surface of each moving seat 15 is fixedly installed with a second motor 16; and the output shaft of each second motor 16 penetrates through the moving seat 15 and is connected with a double-headed screw rod 18 corresponding in position.
[0030] The rotating frame 8 is fixedly installed with a rotating rod 9 on each outer side; the other end of each rotating rod 9 is rotatably connected to the side surface of a supporting rod 3 corresponding in position; the outer side of one supporting rod 3 is fixedly installed with a first motor 7; and the output shaft of the first motor 7 penetrates through the supporting rod 3 and is connected with one rotating rod 9.
[0031] In use, the gate plate is first placed on the top surface of the supporting table 6; then the supporting table 6 is driven upward by the first electric telescopic rod 4 to make the gate plate enter the rotating frame 8; then the square frame 12 is driven to slide by the second electric telescopic rods 11 on the two sides of the rotating frame 8; the gate plate is clamped and fixed from the two sides by the clamping plates 13 on the two sides; and the gate plate is processed by external equipment.
[0032] When one side of the gate plate is finished, the third electric telescopic rod 14 symmetrically installed on the two inner walls of the rotating frame 8 is started to drive the two moving seats 15 to slide synchronously, and the end of the U-shaped clamping plate 17 at the bottom slides along the through slot 20 opened on the support table 6. When the U-shaped clamping plate 17 is located at the bottom of the gate plate, the second motor 16 is started to drive the double-headed screw rod 18 to rotate, and under the cooperation of the sliding groove 19, the two U-shaped clamping plates 17 on the same side slide towards each other, thereby clamping the gate plate from the bottom and the top of the gate plate respectively. Then the first electric telescopic rod 4 is started to make the support table 6 slide downward. When the support table 6 slides to the bottom, the first motor 7 is started to drive the rotating frame 8 to rotate through the rotating rod 9, so that the gate plate is turned over. Then the first electric telescopic rod 4 is started again to make the support table 6 lift the gate plate. Then the second motor 16 is reversed to make the U-shaped clamping plate 17 not abut against the gate plate. Then the third electric telescopic rod 14 is started to reset the moving seat 15, and the other side of the gate plate is processed again through the external equipment.
[0033] The above only describes certain exemplary embodiments of the present application by way of illustration, without doubt, for those skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present application.
Claims
1. A device for machining the gate of a gate valve, comprising a worktable (1), characterised in that: The top surface of the workbench (1) is rotationally connected with a rotating seat (2), the top surface of the rotating seat (2) is symmetrically provided with two supporting rods (3), the two supporting rods (3) are commonly rotationally connected with a rotating frame (8), the two side walls of the rotating frame (8) are provided with clamping mechanisms, the two side walls of the rotating frame (8) are symmetrically provided with a plurality of third electric telescopic rods (14), one end of the third electric telescopic rods (14) located on the same side is commonly provided with a moving seat (15), each moving seat (15) is symmetrically and slidingly connected with two U-shaped clamping plates (17), and each moving seat (15) drives the two U-shaped clamping plates (17) to symmetrically slide through a driving mechanism.
2. The apparatus for machining the gate of a gate valve according to claim 1, characterized in that: The outer side of each moving seat (15) is provided with a sliding groove (19), each U-shaped clamping plate (17) is slidingly connected with the sliding groove (19) corresponding in position, and the top wall of each sliding groove (19) and the top wall are commonly rotationally connected with a double-head screw rod (18), and the two U-shaped clamping plates (17) located on the same side are symmetrically and threadedly connected on the double-head screw rod (18) corresponding in position.
3. The apparatus according to claim 2, wherein: Each clamping mechanism comprises a U-shaped seat (10), each U-shaped seat (10) is fixedly installed on the outer side of the rotating frame (8), a second electric telescopic rod (11) is fixedly installed on the outer side of each U-shaped seat (10), one end of each second electric telescopic rod (11) is fixedly installed with a square frame (12), each square frame (12) penetrates through the rotating frame (8) and extends into the rotating frame (8), and a clamping plate (13) is installed on the outer side of each square frame (12).
4. The apparatus according to claim 3, wherein: The top surface of the rotating seat (2) is fixedly installed with a first electric telescopic rod (4), the top end of the first electric telescopic rod (4) is fixedly installed with a supporting plate (5), the top surface of the supporting plate (5) is fixedly installed with a supporting table (6), and a plurality of through grooves (20) are symmetrically formed in the top surface of the supporting table (6).
5. The apparatus of claim 4, wherein: The top surface of each moving seat (15) is fixedly installed with a second motor (16), and the output shaft of each second motor (16) penetrates through the moving seat (15) and is connected with the double-head screw rod (18) corresponding in position.
6. The apparatus according to claim 5, wherein: The two outer sides of the rotating frame (8) are fixedly installed with rotating rods (9), and the other end of each rotating rod (9) is rotationally connected to the side surface of the supporting rod (3) corresponding in position, the outer side of one of the supporting rods (3) is fixedly installed with a first motor (7), and the output shaft of the first motor (7) penetrates through the supporting rod (3) and is connected with one of the rotating rods (9).
Citation Information
Patent Citations
Tool clamp for gate valve production and machining
CN221818034U