Auxiliary tool for assembling speed reducer
By designing a motor drive system for the support plate, rotating drum, and tilting plate, the inconvenience of angle adjustment in existing reducer assembly auxiliary tooling was solved, realizing the automation and efficient positioning of reducer assembly, and improving assembly efficiency and product quality.
Patent Information
- Application Number
- CN202423251040.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing auxiliary tooling for gearbox assembly requires multiple people to work together when adjusting the gearbox angle, which is inconvenient to use and affects assembly efficiency and product quality.
An auxiliary tooling was designed, comprising a support plate, a rotating drum, a tilting plate, and a clamping assembly. The rotating drum and tilting plate are driven by a motor to adjust the angle of the reducer housing in the horizontal and vertical directions, and the height is adjusted by a hydraulic cylinder to achieve automated positioning and clamping.
This improves the convenience and efficiency of reducer assembly, reduces manual intervention, and ensures the accuracy and consistency of assembly.
Smart Images

Figure CN223719456U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the production technical field of speed reducer relates to a kind of speed reducer assembly auxiliary tool. BACKGROUND
[0002] Speed reducer is commonly used as the speed reduction transmission device between prime mover and working machine, and is usually composed of a housing, gears, bearings, shafts, oil seals and the like. During assembly, components need to be assembled in the housing according to the process flow. However, due to the large overall size of the speed reducer, multiple people are required to cooperate during assembly, which is time-consuming and labor-intensive. If assembly is not in place, abnormal conditions such as mutual interference, noise and unsmooth operation may occur, affecting product quality. Therefore, auxiliary tool is needed to assist in assembly.
[0003] In the Chinese patent CN218556890U, an auxiliary tool for assembling a speed reducer is disclosed, which includes a base, fixed columns, movable columns, an annular bearing disc and a protractor disc. When assembling the speed reducer, the annular bearing disc is first rotated to a horizontal position, and a positioning screw is inserted into a positioning hole one on the protractor disc and a positioning hole two on the positioning base to keep the annular bearing disc horizontal. Then, the speed reducer housing is installed on the annular bearing disc through a screw nut assembly. After that, the positioning screw is pulled out, and the installation angle of the speed reducer housing is adjusted as needed. After rotation, the positioning screw is inserted into the positioning hole one on the protractor disc and the positioning hole two on the positioning base to achieve positioning, and the speed reducer can be assembled.
[0004] The auxiliary tool adjusts the installation angle by rotating the annular bearing disc in the vertical direction. When assembling the speed reducer at different horizontal positions, the worker still needs to move back and forth or rotate the speed reducer housing in the horizontal direction, which is not convenient to use and reduces the assembly efficiency.
[0005] To solve the above problems, the utility model provides a kind of speed reducer assembly auxiliary tool. UTILITY MODEL CONTENTS
[0006] To solve the problems in the background art, the utility model provides a kind of speed reducer assembly auxiliary tool.
[0007] To achieve the above purpose, the utility model adopts the following technical scheme: a support plate is provided, a rotating drum is rotatably connected to the top of the support plate, a first motor is fixedly connected to the top of the support plate, and the first motor drives the rotating drum to rotate;
[0008] A turnover plate is rotatably arranged at the top of the rotating drum, an installation hole is formed in the turnover plate, a sliding block is slidably arranged in the installation hole, and a sliding groove is formed in the two inner walls corresponding to the installation hole. The two sides of the sliding block are fixedly connected with a cylindrical first rotating shaft, and the first rotating shaft is slidably arranged in the corresponding sliding groove.
[0009] The driving assembly drives the sliding block to move vertically up and down.
[0010] Further, the inside of the rotating drum is fixedly connected with a fixed plate, the top end of the output shaft of the first motor is fixedly connected to the bottom of the fixed plate, and the output shaft of the first motor is coaxially arranged with the fixed plate and the rotating drum.
[0011] Further, the bottom of the rotating drum is fixedly connected with a limiting ring, and the top surface of the supporting plate is provided with a limiting groove, and the limiting ring is slidingly connected in the limiting groove.
[0012] Further, the driving assembly comprises a second motor, the second motor is fixedly connected to the bottom of the fixed plate, the output end of the second motor is fixedly connected with a lead screw, the bottom end of the lead screw is rotatably connected through the fixed plate, the top end of the lead screw is rotatably connected through the mounting hole, the lead screw is vertically arranged, and the sliding block is threadedly connected on the lead screw.
[0013] Further, the clamping assembly comprises a fixed block and a clamping plate, the top of the fixed block is fixedly connected with the top of the turnover plate, the clamping plate is slidingly connected to the top of the turnover plate, a screw rod is threadedly connected on the fixed block, the end of the screw rod is fixedly connected with a rotating disc, and the rotating disc is rotatably connected to the inside of the clamping plate.
[0014] Both ends of the clamping plate are fixedly connected with sliding rods, and the two sliding rods are slidingly connected through the fixed block.
[0015] Further, the top of the turnover plate is fixedly connected with a positioning plate, and the positioning plate is located between the two clamping plates and away from one end of the sliding block.
[0016] Further, the top of the supporting plate is fixedly connected with an L-shaped lamp holder, the lamp holder is fixedly connected with a lighting lamp away from the supporting plate, and the lighting lamp is located directly above the middle of the fixed plate.
[0017] Further, the bottom of the supporting plate is uniformly fixedly connected with four hydraulic cylinders, and the bottom end of the four hydraulic cylinders is fixedly connected with a same base.
[0018] Further, the outer surface of the turnover plate is fixedly connected with two second rotating shafts, and the end of the two second rotating shafts is rotatably connected to the inside of the rotating drum.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] 1. The speed reducer assembly auxiliary tool is provided with a rotating drum which is rotatably arranged on the top of the supporting plate, after the housing of the speed reducer is fixed on the top of the turnover plate by using two clamping assemblies, the first motor is started to drive the fixed plate to rotate, and the rotating drum and the turnover plate are driven to rotate in the horizontal direction, the angle of the speed reducer housing can be adjusted in the horizontal direction, the speed reducer housing does not need to be disassembled and assembled for adjustment for many times, and workers do not need to move positions for many times, and the use is more convenient.
[0021] 2. The speed reducer assembly auxiliary tool is provided with a turnover plate which is rotatably arranged on the top in the rotating drum, when the sliding block is driven to move vertically up and down by the driving assembly, the sliding block drives the turnover plate to move through the first rotating shaft, the second rotating shaft is driven to rotate in the rotating drum, the turnover plate is driven to rotate in the vertical direction, the angle of the speed reducer housing is adjusted in the vertical direction, and the adjustment range is further increased. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a schematic view of the three-dimensional structure of the utility model;
[0023] Figure 2 is a schematic view of the structure of the turnover plate in the utility model;
[0024] Figure 3 is a schematic view of the structure of the rotating drum in the utility model;
[0025] Figure 4 is a schematic view of the structure of the utility model Figure 3 enlarged at A.
[0026] In the drawing: 1, base; 2, hydraulic cylinder; 3, supporting plate; 4, rotating drum; 5, screw rod; 6, turnover plate; 7, fixed block; 8, clamping plate; 9, positioning plate; 10, lamp holder; 11, first motor; 12, second motor; 13, fixed plate; 14, screw rod; 15, mounting hole; 16, first rotating shaft; 17, sliding block; 18, second rotating shaft; 19, sliding rod; 20, sliding groove. DETAILED DESCRIPTION
[0027] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0028] As Figures 1-4The utility model discloses the technical scheme as follows is shown: a kind of speed reducer assembly auxiliary tool, including support plate 3, the top of support plate 3 is rotatably connected with rotary drum 4. The top of support plate 3 is fixedly connected with first motor 11, and first motor 11 drives rotary drum 4 rotation.
[0029] The inside of rotary drum 4 is fixedly connected with fixed plate 13, and the top end of the output shaft of first motor 11 is fixedly connected to the bottom of fixed plate 13. The output shaft of first motor 11 is coaxially arranged with fixed plate 13 and rotary drum 4. The output shaft of first motor 11 drives fixed plate 13 to rotate, and then makes rotary drum 4 rotate.
[0030] The bottom of rotary drum 4 is fixedly connected with a limiting ring, and the top surface of support plate 3 is provided with a limiting slot, and the limiting ring is slidably connected in the limiting slot. Rotary drum 4 will drive the limiting ring to rotate in the limiting slot when rotating, and the limiting ring is used to limit rotary drum 4, so as to increase the stability of rotary drum 4.
[0031] The top of rotary drum 4 is rotatably provided with turnover plate 6.
[0032] The outer surface of turnover plate 6 is fixedly connected with two second rotating shafts 18, and the ends of the two second rotating shafts 18 are rotatably connected to the inside of rotary drum 4. There is a gap between the outer surface of turnover plate 6 and the inner wall of rotary drum 4. Turnover plate 6 is positioned on rotary drum 4 through second rotating shaft 18, so as to facilitate the rotation of turnover plate 6.
[0033] A mounting hole 15 is formed in turnover plate 6, and a sliding block 17 is slidably arranged in the mounting hole 15. A sliding groove 20 is formed in each of the two inner walls corresponding to the mounting hole 15, and a first rotating shaft 16 in cylindrical shape is fixedly connected to the two sides of the sliding block 17 and is slidably arranged in the corresponding sliding groove 20. The sliding block 17 slides in the mounting hole 15, drives the first rotating shaft 16 to slide in the corresponding sliding groove 20, and the first rotating shaft 16 can rotate in the corresponding sliding groove 20, so that the sliding block 17 rotates in the mounting hole 15.
[0034] A driving assembly is arranged on rotary drum 4, and the driving assembly drives the sliding block 17 to vertically move up and down.
[0035] The driving assembly comprises a second motor 12, and the second motor 12 is fixedly connected to the bottom of fixed plate 13. A lead screw 14 is fixedly connected to the output end of the second motor 12, the bottom end of the lead screw 14 penetrates through fixed plate 13, and the top end of the lead screw 14 penetrates through the mounting hole 15. The lead screw 14 is vertically arranged, and the sliding block 17 is threadedly sleeved on the lead screw 14. When the lead screw 14 rotates, the sliding block 17 is driven to vertically move up and down, and the sliding block 17 drives turnover plate 6 to rotate through the first rotating shaft 16.
[0036] Two clamping assemblies are symmetrically arranged on the top of turnover plate 6.
[0037] The clamping assembly comprises a fixed block 7 and a clamping plate 8, the fixed block 7 is fixedly connected with the top of the turnover plate 6, and the clamping plate 8 is slidingly connected to the top of the turnover plate 6. A threaded rod 5 is threaded through the fixed block 7, and the end of the threaded rod 5 is fixedly connected with a rotating disc, which is rotatably connected to the inside of the clamping plate 8. When the threaded rod 5 rotates, the rotating disc rotates inside the clamping plate 8, and the threaded rod 5 moves on the fixed block 7, which pushes the clamping plate 8 to slide on the top of the turnover plate 6 through the rotating disc.
[0038] Both ends of the clamping plate 8 are fixedly connected with sliding rods 19, and the two sliding rods 19 are slidingly penetrated through the fixed block 7. When the clamping plate 8 slides, it drives the sliding rods 19 to slide on the fixed block 7, and the sliding rods 19 limit the clamping plate 8 to increase the stability of the clamping plate 8.
[0039] The top of the turnover plate 6 is fixedly connected with a positioning plate 9, and the positioning plate 9 is located between the two clamping plates 8 and away from one end of the sliding block 17. When assembling the speed reducer, the shell of the speed reducer is placed on the top of the turnover plate 6 and located on one side of the positioning plate 9, which is positioned by the positioning plate 9.
[0040] The top of the support plate 3 is fixedly connected with an L-shaped lamp holder 10, and the end of the lamp holder 10 away from the support plate 3 is fixedly installed with an illuminating lamp, which is located directly above the middle of the fixed plate 13. The illuminating lamp has the effect of illumination.
[0041] The bottom of the support plate 3 is uniformly fixedly connected with four hydraulic cylinders 2, and the bottom ends of the four hydraulic cylinders 2 are fixedly connected with the same base 1. The four hydraulic cylinders 2 can push the support plate 3 up and down to adjust the height of the turnover plate 6, so as to adapt to different heights of the workers.
[0042] Working principle:
[0043] In use, the hydraulic cylinder 2 is started to push the support plate 3 up or down. Thus, the height of the turnover plate 6 is adjusted to adapt to the height of the worker. The illuminating lamp on the lamp holder 10 is turned on.
[0044] Place the speed reducer shell on the top of the turnover plate 6 and on one side of the positioning plate 9. The speed reducer shell is located between the two clamping plates 8.
[0045] Rotate the threaded rod 5 to rotate the rotating disc at the end of the threaded rod 5 inside the clamping plate 8. When the threaded rod 5 rotates, it moves on the fixed block 7, and the threaded rod 5 pushes the clamping plate 8 to slide on the top of the turnover plate 6 through the rotating disc, and the sliding rod 19 slides on the fixed block 7.
[0046] The clamping plate 8 moves to the speed reducer shell until the two clamping plates 8 cooperate to clamp the speed reducer shell, thereby fixing the speed reducer shell on the top of the turnover plate 6.
[0047] When the angle of the turnover plate 6 needs to be adjusted during the assembling process.
[0048] Start the first motor 11, the output shaft of the first motor 11 drives the fixed plate 13 to rotate, and drives the rotating drum 4 to rotate on the top of the support plate 3. The rotating drum 4 drives the turnover plate 6 to rotate, and adjusts the angle of the turnover plate 6 in the horizontal direction.
[0049] Start the second motor 12, and drive the screw rod 14 to rotate. The screw rod 14 drives the sliding block 17 to move up and down, and the sliding block 17 will push the turnover plate 6 through the first rotating shaft 16 when moving up and down. Since the first rotating shaft 16 can only move up and down with the sliding block 17, and the second rotating shaft 18 limits the turnover plate 6, the first rotating shaft 16 will push the turnover plate 6 to rotate, so that the mounting hole 15 will rotate relatively when sliding on the sliding block 17, and the sliding groove 20 will rotate relatively when sliding on the first rotating shaft 16. Thus, the angle of the turnover plate 6 is adjusted in the vertical direction.
[0050] After the assembling is completed, rotate the screw rod 5, and the screw rod 5 pulls the clamping plate 8 through the rotating disc, so that the clamping plate 8 can be separated from the reducer shell.
[0051] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A speed reducer assembly aid tool characterized by, Including support plate (3), the top of support plate (3) is rotatably connected with rotary drum (4), the top of support plate (3) is fixedly connected with first motor (11), and first motor (11) drives rotary drum (4) to rotate; The top of rotary drum (4) is rotatably provided with turnover plate (6), and mounting hole (15) is formed in turnover plate (6); sliding block (17) is slidably arranged in mounting hole (15); sliding slot (20) is formed in the inner wall of mounting hole (15) corresponding to two; the two sides of sliding block (17) are fixedly connected with cylindrical first rotating shaft (16), and first rotating shaft (16) is slidably arranged in corresponding sliding slot (20). The top of turnover plate (6) is symmetrically provided with two clamping assemblies.
2. The speed reducer assembly aid tool according to claim 1, characterized by: The inside of rotary drum (4) is fixedly connected with fixed plate (13), the top end of the output shaft of first motor (11) is fixedly connected to the bottom of fixed plate (13), and the output shaft of first motor (11) is coaxially arranged with fixed plate (13) and rotary drum (4).
3. The speed reducer assembly aid tool according to claim 1, characterized by: The bottom of rotary drum (4) is fixedly connected with a limiting ring, and the top surface of support plate (3) is provided with a limiting groove, and the limiting ring is slidably connected in the limiting groove.
4. The speed reducer assembly aid tool according to claim 2, characterized by: The driving assembly comprises a second motor (12), the second motor (12) is fixedly connected to the bottom of the fixed plate (13), the output end of the second motor (12) is fixedly connected with a lead screw (14), the bottom end of the lead screw (14) is rotatably penetrated through the fixed plate (13), the top end of the lead screw (14) penetrates through the mounting hole (15), the lead screw (14) is vertically arranged, and the sliding block (17) is threadedly sleeved on the lead screw (14).
5. The speed reducer assembly aid tool according to claim 1, characterized by: The clamping assembly comprises a fixed block (7) and a clamping plate (8), the top of the fixed block (7) is fixedly connected with the turnover plate (6), the clamping plate (8) is slidably connected to the top of the turnover plate (6), the screw rod (5) is threadedly penetrated through the fixed block (7), and the end of the screw rod (5) is fixedly connected with a rotating disc rotatably connected to the inside of the clamping plate (8). Both ends of the clamping plate (8) are fixedly connected with a sliding rod (19), and both sliding rods (19) slidably penetrate through the fixed block (7).
6. A speed reducer assembly aid tool according to claim 5, characterized in that: The top of the turnover plate (6) is fixedly connected with a positioning plate (9), and the positioning plate (9) is located between the two clamping plates (8) and away from one end of the sliding block (17).
7. The speed reducer assembly aid tool according to claim 1, characterized by: The top of the support plate (3) is fixedly connected with an L-shaped lamp holder (10), and the lamp holder (10) is fixedly installed with a lighting lamp away from the support plate (3), and the lighting lamp is located directly above the middle part of the fixed plate (13).
8. The speed reducer assembly aid tool according to claim 1, characterized by: The bottom of the support plate (3) is uniformly fixedly connected with four hydraulic cylinders (2), and the bottom end of the four hydraulic cylinders (2) is fixedly connected with the same base (1).
9. The speed reducer assembly aid tool according to claim 1, characterized by: The outer surface of the turnover plate (6) is symmetrically fixedly connected with two second rotating shafts (18), and the ends of the two second rotating shafts (18) are rotatably connected to the inside of the rotary drum (4).
Citation Information
Patent Citations
Auxiliary tool for assembling speed reducer
CN218556890U