Standing type inspection robot system

By utilizing the station-based inspection robot system and its network structure and track system, intelligent inspection within the power plant has been achieved, solving the safety risks and efficiency problems associated with manual inspection and improving the accuracy of data analysis and production efficiency.

CN223719504UActive Publication Date: 2025-12-26GUANGDONG GUANGYE YUNLIU MINING CO LTD
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Patent Information

Application Number
CN202423312562.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing technologies for manual inspection have problems such as high safety risks, time-consuming and labor-intensive, high cost, and easy to miss or misdetect, especially in large facilities or complex environments, which affects the accuracy of data analysis.

Method used

The station-based inspection robot system includes a system network structure, a track system, and on-site environmental data acquisition equipment. It collects data through the perception layer, stores and analyzes it through the platform layer, and transmits it through the network layer to achieve intelligent inspection. It can also move within the power station through the track system to achieve comprehensive coverage.

Benefits of technology

It enables safe, fast, and comprehensive power plant equipment inspection, reduces labor costs, improves the accuracy of data analysis and production efficiency, and ensures the safe operation of power plant equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of inspection robots, in particular to a station type inspection robot system which is used in a power station. Comprising a system network structure and a track system, and the system network structure comprises a sensing layer, a network layer and a platform layer; the sensing layer comprises on-site environment data acquisition equipment and is used for acquiring on-site environment data in the power station; the platform layer comprises a platform server, and the platform server is used for obtaining the field environment data collected by the sensing layer and storing and analyzing the field environment data; the network layer is used for transmitting interaction data between the sensing layer and the platform layer; the track system comprises a track, and the on-site environment data acquisition device can move along the track.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of inspection robot, especially stationing type inspection robot system. BACKGROUND

[0002] In the prior art, when performing inspection on the operation site, artificial inspection is generally adopted, but when the inspection personnel operate each electrical equipment on the site, the artificial inspection may involve dangerous factors such as high-voltage equipment and toxic and harmful substances, and the staff may face the risk of injury or death;

[0003] In addition, artificial inspection is time-consuming and labor-consuming, especially in large facilities or complex environments, the inspection coverage is wide, which is easy to cause missed inspection or misinspection. Moreover, artificial circulation depends on artificial recording, which may cause data omission or error, affecting the accuracy of data analysis and sorting.

[0004] That is, when artificial inspection is performed on the operation site in the prior art, there are problems of insecurity and high labor intensity, and artificial inspection needs to pay staff wages, training fees and the like, and the cost is high.

[0005] Therefore, there is an urgent need for a stationing type inspection robot system capable of solving the problems existing in artificial inspection. CONTENT OF THE UTILITY MODEL

[0006] The application aims to: in order to realize that the personnel of each power station of the power supply system can inspect electrical equipment, instruments and the like at any time, improve the effective control ability when each power station of the power supply system of the enterprise fails, improve the maintenance efficiency and production efficiency, ensure normal power supply of the enterprise, solve the problems existing in the prior art, and the utility model provides a stationing type inspection robot system.

[0007] In order to solve the problems existing in the prior art, the utility model adopts the following technical scheme:

[0008] The stationing type inspection robot system is used for a power station; the stationing type inspection robot system comprises a system network structure and a track system, and the system network structure comprises a perception layer, a network layer and a platform layer;

[0009] The perception layer comprises a field environment data acquisition device, and the perception layer is used for acquiring field environment data in the power station;

[0010] The platform layer comprises a platform server, the platform server is used for acquiring the field environment data acquired by the perception layer, and the platform server is used for storing and analyzing the field environment data;

[0011] The network layer is used for transmitting interactive data between the perception layer and the platform layer;

[0012] The track system comprises a track and a driving device, under the action of the driving device, the field environment data acquisition equipment can move along the track.

[0013] As an improvement of the technical scheme of the utility model station type inspection robot system, the field environment data acquisition equipment comprises one or more of AI intelligent cameras, infrared detectors, temperature and humidity sensors, gas noise sensors and radar detectors.

[0014] As an improvement of the technical scheme of the utility model station type inspection robot system, the track system comprises a track arranged in the power station through a support frame.

[0015] The track comprises a plurality of sub-tracks, and the plurality of sub-tracks comprise one or more of straight tracks, U-shaped tracks and S-shaped tracks.

[0016] As an improvement of the technical scheme of the utility model station type inspection robot system, the track is internally provided with an integrated shielding track power supply, a communication cable assembly and a communication seamless slip ring line.

[0017] As an improvement of the technical scheme of the utility model station type inspection robot system, the track system comprises a lifting system, and the lifting system drives the track to lift in the power station.

[0018] As an improvement of the technical scheme of the utility model station type inspection robot system, a plurality of field environment data acquisition equipment are hung on the track system through a lifting mechanism.

[0019] As an improvement of the technical scheme of the utility model station type inspection robot system, the station type inspection robot system is connected with a DCS system in a networking mode of carrier wave communication and wired Ethernet.

[0020] As an improvement of the technical scheme of the utility model station type inspection robot system, the platform server is pre-installed with platform software, and the platform layer further comprises a man-machine interaction system for user operation or information viewing.

[0021] As an improvement of the technical scheme of the utility model station type inspection robot system, the station type inspection robot system further comprises a control box, and the control box comprises a power supply and a communication interface to realize wired signal transmission or power supply access, electrical connection and protocol conversion of access to a third party system.

[0022] The utility model has the advantages of:

[0023] In the utility model, through the perception layer in system network structure gathers the field environment data in power station, through platform layer obtains the field environment data that perception layer gathered, and to field environment data storage, analysis is carried out to the effect of intelligent inspection, solves the problem that manual inspection exists in the prior art, simultaneously, field environment data acquisition equipment can move along the track in track system, realized the effect that field environment data acquisition equipment moves in power station, system network structure cooperates track system and uses, realizes the inspection effect in each position in power station. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is the topology diagram of the system network structure of the utility model;

[0025] Figure 2 It is the structure schematic diagram of track system of the utility model;

[0026] Figure 3 It is the structure schematic diagram of one embodiment of track system of the utility model.

[0027] Mark explanation: 1 - field environment data acquisition equipment;2 - DCS system;3 - control box;4 - AI cloud platform;5 - platform server;6 - track system;7 - power station;8 - track;9 - support frame. DETAILED DESCRIPTION

[0028] In order to make the invention purpose, technical scheme and beneficial effect of the utility model more clear, below will combine the drawings in the embodiment of the utility model, the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment only is a part of the embodiment of the utility model, but not all the embodiment.

[0029] EMBODIMENT

[0030] As shown in the figure, the station type inspection robot system is used in power station 7;

[0031] The station type inspection robot system includes system network structure and track system 6, and the system network structure includes perception layer, network layer and platform layer;

[0032] The perception layer includes field environment data acquisition equipment 1, and the perception layer is used for collecting field environment data in power station 7;

[0033] The platform layer includes platform server 5, and the platform server 5 is used for obtaining field environment data collected by the perception layer and storing and analyzing field environment data;

[0034] The network layer is used for transmitting interactive data between the perception layer and the platform layer.

[0035] The track system 6 comprises a track 8 and a driving device, under the action of the driving device, the field environment data acquisition equipment 1 can move along the track 8.

[0036] In the utility model, the field environment data in the power station 7 is collected through the perception layer in the system network structure, the field environment data collected by the perception layer is acquired through the platform layer, and the field environment data is stored and analyzed, and then the data interaction between the perception layer and the platform layer is realized through the network layer, so that the effect of intelligent inspection is realized, and the problems existing in the manual inspection in the prior art are solved. Meanwhile, the field environment data acquisition equipment 1 can move along the track 8 in the track system 6, the effect that the field environment data acquisition equipment 1 moves in the power station 7 is realized, and the system network structure is used in cooperation with the track system 6 to realize the inspection effect at each position in the power station 7.

[0037] In some embodiments of the utility model, the field environment data acquisition equipment 1 comprises one or more of an AI intelligent camera, an infrared detector, a temperature and humidity sensor, a gas noise sensor and a radar detector.

[0038] In some embodiments of the utility model, the track system 6 comprises the track 8 arranged inside the power station 7 through the support frame 9; the track 8 comprises a plurality of sub-tracks 8, and the plurality of sub-tracks 8 comprise one or more of a straight track 8, a U-shaped track 8 and an S-shaped track 8.

[0039] Further, the track 8 is built-in integral shielding track power supply, communication cable assembly and communication seamless slip ring line.

[0040] In detail, in the utility model, the track 8 can be arranged horizontally or obliquely in the power station 7 under the action of the support frame 9. In the utility model, the track 8 is horizontally arranged in the power station 7 as an example for description.

[0041] The structure that the field environment data acquisition equipment 1 moves on the track 8 is as prior art, for example, the track system 6 comprises a driving component such as a motor, and the upper end of the field environment data acquisition equipment 1 is provided with a sliding block, the sliding block is arranged in the track 8, and the field environment data acquisition equipment 1 moves along the track 8 under the action of the driving component through the sliding of the sliding block in the track 8;

[0042] Or the track 8 is provided with a rack, and the upper end of the field environment data acquisition equipment 1 is provided with a gear, and the field environment data acquisition equipment 1 moves along the track 8 under the action of the driving component through the mutual engagement of the gear and the rack.

[0043] In addition, as the first embodiment of the utility model, the track system 6 includes a lifting system, the lifting system drives the track 8 to lift in the power station 7.

[0044] In detail, in the embodiment, the lifting system is arranged on the support frame 9, under the action of the lifting system, the track 8 is lifted or lowered as a whole in the power station 7, and the effect of jointly adjusting the height of the multiple field environment data acquisition devices 1 is realized.

[0045] As the second embodiment of the utility model, the multiple field environment data acquisition devices 1 are hung on the track system 6 through the lifting mechanism.

[0046] In detail, in the embodiment, the lifting system is arranged on each field environment data acquisition device 1, and the effect of jointly adjusting the height of the single field environment data acquisition device 1 is realized under the action of the lifting system.

[0047] It should be noted that the structure of the lifting system is as prior art, a gear can be arranged on the field environment data acquisition device 1, a rack is driven to rotate by a driving device, and the effect of lifting is realized through the meshing of the rack and the gear; or the lifting system can be a piston.

[0048] In some embodiments of the utility model, the station-staying type inspection robot system is connected with the DCS system 2 in a networking mode of carrier wave communication and wired Ethernet.

[0049] Further, the platform server 5 is preinstalled with platform software, and the platform layer further includes a man-machine interaction system for user operation or information viewing.

[0050] In some embodiments of the utility model, the station-staying type inspection robot system further includes a control box 3, the control box 3 includes a power supply and a communication interface to realize wired signal transmission or power supply access, electrical connection and protocol conversion of access to a third-party system.

[0051] In detail, the utility model provides an intelligent inspection robot system to replace the manual inspection in the prior art, not only perfects the online detection of each parameter of each electrical equipment, but also realizes remote control and remote measurement of each electrical equipment of each power station 7, improves the quality and efficiency of daily unit operation, realizes the operation parameters of each electrical equipment of each power station 7, realizes dynamic online detection, automatic identification, optimal and most economical closed-loop automatic control operation mode technology.

[0052] In the utility model, system network structure includes the perception layer, network layer, platform layer three layers, wherein, the perception layer is used for gathering the video, image, temperature data, environmental data etc.

[0053] Platform layer includes platform server 5, and platform server 5 is preinstalled with platform software, under the action of platform layer, can obtain the various types of inspection data that the utility model perception layer gathers, and data is stored, is analyzed.

[0054] Network layer is used for transmission the interactive data between perception layer and platform layer, the utility model adopts carrier wave communication, and communication network adopts the networking mode of carrier wave communication and wired ethernet and links with existing DCS system 2.

[0055] In addition, platform layer still includes the man-machine interaction system for user to operate or information viewing, to supply user to carry out system operation, information viewing.

[0056] As an embodiment of the utility model, the upper portion of power station 7 is provided with track system 6, and the track 8 on track system 6, and under the action of driving device, the field environment data acquisition equipment 1 can move along the track 8.

[0057] Field environment data acquisition equipment 1 is also connected with the server of platform layer, PLC system and DSC system of monitoring center respectively, can bring the multiple beneficial effects such as the enhancement of data storage and processing capacity, the convenience of remote access and cooperation, the ability of real-time monitoring and control, the timeliness of alarm and fault diagnosis, the intuitiveness of data visualization and report generation, the improvement of system stability and security and the optimization of production efficiency and resource utilization.

[0058] As a specific embodiment of the utility model, the utility model is through AI video intelligent inspection system, combines the auxiliary monitoring equipment of distribution room, is equipped with temperature and humidity, water leakage, smoke, noise, infrared etc. field environment data acquisition equipment 1, and is communicated and links with DCS unattended system through the utility model, realizes remote monitoring, unattended, reduces artificial cost, and early warning, avoids major accident, reduces loss, provides protection for the safe operation of equipment, improves operation and maintenance efficiency.

[0059] In this way, various kinds of camera, sound pickup, infrared detection equipment etc. field environment data acquisition equipment 1 carried by the utility model, after gathering corresponding data, through data transmission channel, network digital signal is transmitted to the control platform of monitoring center;Core decoder supports TCP / IP network communication mode direct control, realizes the online control function of monitoring platform.And through DCS system 2 configuration interface, electrical equipment switch control, power parameter point addition.

[0060] The utility model still has the following advantages:

[0061] 1. The man-machine interactive system in the platform layer has simple and easy-to-operate management interface. The staff can perform real-time information viewing, historical information inquiry, patrol report query and export, patrol point management, task management, robot remote control, alarm information confirmation, system user permission configuration, robot addition / deletion and other operations in the interface.

[0062] 2. The utility model can watch monitoring images in real time to master the on-site situation and obtain various data and state information.

[0063] 3. The utility model can realize direct selection and switching of multiple station-type patrol robot systems, and after selecting one of the station-type patrol robot systems, the task management and real-time monitoring picture are switched to the working interface of the corresponding robot system.

[0064] 4. The utility model mainly supports comprehensive patrol, routine patrol, special patrol, special patrol, self-defined task, map point selection and task display and other sub-functions, and the user can compile different patrol tasks according to the requirements. At the same time, the task plan and task execution condition also support the calendar mode.

[0065] 5. The utility model has a data interface supporting multiple data protocols, can perform business function expansion and data interaction through interface connection, realizes intelligent integration with third-party systems, thereby centrally displays the monitoring data and improves the richness and concentration of the data. Through the connection of the intelligent three-dimensional patrol system and other third-party systems, the operation personnel can more comprehensively and accurately master the equipment operation condition in the station.

[0066] In addition, the track 8 profile in the track system 6 adopts high-strength aluminum alloy, and since the track 8 includes multiple sub-tracks 8, the multiple sub-tracks 8 include one or more of straight tracks 8, U-shaped tracks 8 and S-shaped tracks 8, and through the splicing of different sub-tracks 8, the straight line, U-shaped bend and S-shaped bend can be spliced, and the design is performed according to the on-site environment.

[0067] The track 8 is internally provided with an integrated shielding track power supply and communication cable assembly and a communication seamless slip ring line. The track system 6 can also be used with the control box 3.

[0068] The track system 6 is a carrier for realizing the track of the field environment data acquisition device 1, and can realize functions such as straight running, turning and changing lanes, power supply, communication transmission and the like of the track 8; the control box 3 interface is used as a power supply input and a communication interface, mainly realizes functions such as wired signal transmission and power supply access, the control box 3 is a bridging device for controlling the utility model in cooperation with a background system, and realizes functions such as electrical connection and protocol conversion of the utility model accessing a third-party system; the power supply in the control box 3 is a unit for supplying power to the whole device and mounted devices, and can provide various required power outputs.

[0069] Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without making creative labor belong to the protection scope of the utility model.

Claims

1. A stationary patrol robot system, characterized by, Be used for power station; The station-staying inspection robot system comprises a system network structure and a track system, the system network structure comprises a perception layer, a network layer and a platform layer; The perception layer comprises a field environment data acquisition device, and is used for acquiring field environment data in the power station; The platform layer comprises a platform server, which is used for acquiring field environment data collected by the perception layer, and storing and analyzing the field environment data; The network layer is used for transmitting interactive data between the perception layer and the platform layer; The track system comprises a track and a driving device, and the field environment data acquisition device can move along the track under the action of the driving device.

2. The stationed patrol robot system according to claim 1, wherein, The field environment data acquisition device comprises one or more of an AI intelligent camera, an infrared detector, a temperature and humidity sensor, a gas noise sensor and a radar detector.

3. The stationed patrol robot system according to claim 1, wherein, The track system comprises a track arranged in the power station through a support frame; The track comprises a plurality of sub-tracks, and the plurality of sub-tracks comprise one or more of a straight track, a U-shaped track and an S-shaped track.

4. The stationed patrol robot system according to claim 3, wherein, The track is internally provided with an integrated shielding track power supply, a communication cable assembly and a communication seamless slip ring line.

5. The stationed patrol robot system according to claim 3, wherein, The track system comprises a lifting system, and the lifting system drives the track to lift in the power station.

6. The stationed patrol robot system according to claim 3, wherein, A plurality of field environment data acquisition devices are hung on the track system through a lifting mechanism.

7. The stationed patrol robot system of claim 1, wherein, The station-staying inspection robot system is connected with a DCS system in a networking mode of carrier communication and wired Ethernet.

8. The stationed patrol robot system according to claim 7, wherein, The platform server is pre-installed with platform software, and the platform layer further comprises a human-computer interaction system for user operation or information viewing.

9. The stationed patrol robot system of claim 1, wherein, The station-staying inspection robot system further comprises a control box, and the control box comprises a power supply and a communication interface to realize wired signal transmission or power supply access, electrical connection and protocol conversion of access to a third-party system.