Sponge continuous foaming nozzle using liquid carbon dioxide as foaming agent

Abstract

The utility model relates to the technical field of sponge foaming nozzles, and particularly discloses a sponge continuous foaming nozzle taking liquid carbon dioxide as a foaming agent, which comprises a nozzle sub-assembly A and a nozzle sub-assembly B. A cavity is provided with a cavity extension block, and two ends of the cavity are respectively provided with an inner spreader connecting plate. V-shaped blocks are mounted at the top and the bottom of one side of each inner spreader connecting plate, and three inner spreaders are mounted between the two inner spreader connecting plates; the number of the baffles is two, the number of the outer spreader bodies is three, and the three outer spreader bodies are all installed on the baffles. V-shaped grooves matched with the V-shaped blocks are formed in the inner sides of the baffles, and the nozzle sub-assembly A moves along the V-shaped grooves in the baffles at the two ends of the nozzle sub-assembly B through the V-shaped blocks by loosening the connecting bolts on the kidney-shaped holes in the baffles so as to adjust gaps of the nozzles. According to the foaming nozzle, the gap can be rapidly adjusted, the foaming nozzle can be conveniently and rapidly detached and cleaned, flexibility is high, and operation is easy and convenient.

Description

Technical Field

[0001] This utility model relates to the field of sponge foaming nozzle technology, specifically a sponge continuous foaming nozzle that uses liquid carbon dioxide as a foaming agent. Background Technology

[0002] The foaming process involves mixing various liquids that undergo rapid chemical reactions to produce a solid, soft substance. The shorter the residence time of these mixed liquids within the foaming nozzle cavity, the less likely solid blockages will form, resulting in a more uniform sponge density. The sponge density is controlled based on the raw material formula and control parameters. Besides the foaming agent formula, the cutting gap and smoothness of the nozzle during foam formation are also crucial factors, requiring rapid and precise adjustment of the nozzle's spray gap. At the end of each shift, the remaining foaming agent in the nozzle has already reacted, necessitating nozzle disassembly and cleaning. Otherwise, these residues will form hard blockages within the nozzle cavity, affecting the quality stability of the sponge produced in the next shift. Therefore, the quality of the foaming equipment nozzles determines the quality of the sponge product. The quality of the nozzles is primarily assessed by the precision and ease of nozzle gap adjustment, disassembly, and cleaning.

[0003] Currently, in continuous foaming equipment for sponges using liquid carbon dioxide as a foaming agent, both domestically and internationally, multi-layer filter shower nozzles and gantry nozzles are commonly used. Multi-layer filter shower nozzles are prone to clogging during production, affecting the continuity and stability of production. Gantry nozzles, due to their large size, are difficult to adjust the spray gap each time, and disassembly and cleaning are time-consuming and labor-intensive each shift, causing considerable inconvenience to operation. Therefore, there is a need for a sponge foaming nozzle with a clever structure that facilitates gap adjustment and disassembly for cleaning. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a continuous foaming nozzle for sponges that uses liquid carbon dioxide as a foaming agent, thereby solving the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a continuous foaming nozzle for sponge using liquid carbon dioxide as a foaming agent, comprising nozzle sub-assembly A and nozzle sub-assembly B, wherein nozzle sub-assembly A and nozzle sub-assembly B are assembled together by bolts to form a sponge foaming nozzle; nozzle sub-assembly A includes a cavity, a cavity extension block, an inner diversion shuttle, an inner diversion shuttle connecting plate, and a V-shaped block;

[0006] The cavity is provided with a cavity extension block, and inner shunt shuttle connecting plates are arranged at both ends of the cavity, V-shaped blocks are arranged at the top and bottom of one side of the inner shunt shuttle connecting plates, and three inner shunt shuttles are arranged between the two inner shunt shuttle connecting plates.

[0007] The nozzle subassembly B comprises two baffles and three outer shunt shuttles, the three outer shunt shuttles are arranged on the baffles, V-shaped grooves matched with the V-shaped blocks are formed in the inner sides of the baffles, the connecting bolts on the waist-shaped holes of the baffles are loosened, and the nozzle subassembly A is moved along the V-shaped grooves on the baffles at both ends of the nozzle subassembly B through the V-shaped blocks, so that the gap of the nozzle can be adjusted.

[0008] As a preferred technical scheme of the utility model, the cavity and the cavity extension block are connected by bolts; the V-shaped blocks and the inner shunt shuttles are fixedly connected with the inner shunt shuttle connecting plates through positioning pins and bolts; and the inner shunt connecting plates are connected with the cavity through bolts.

[0009] As a preferred technical scheme of the utility model, the distance between the three inner shunt shuttles is equal.

[0010] As a preferred technical scheme of the utility model, the three outer shunt shuttles are connected with the two baffles through positioning pins and bolts to form the nozzle subassembly B.

[0011] As a preferred technical scheme of the utility model, the distance between the three outer shunt shuttles is equal.

[0012] Compared with the prior art, the utility model has the beneficial effects that: the nozzle structure is ingenious, two subassembly modules are connected through bolts, each subassembly is composed of less than ten parts with good machining process, and is assembled through positioning pins and bolts; when the gap of the nozzle needs to be adjusted, the bolts on the waist-shaped holes are loosened, the gap can be accurately adjusted to the range of 0.02mm error with the help of a depth gauge; if the bolts on the waist-shaped holes are removed, the two subassembly modules can be quickly disassembled; the cavity surface after disassembly is completely exposed in the field of view, and is convenient to clean. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a disassembled structure schematic view of the utility model;

[0014] Figure 2 It is a front view of the utility model;

[0015] Figure 3 It is a Figure 2 It is a sectional view of B-B of the utility model;

[0016] Figure 4 It is a Figure 2side view of the device;

[0017] Figure 5 The utility model discloses an assembled perspective view.

[0018] In the drawing: 1, baffle; 2, outer shunt shuttle; 3, inner shunt shuttle; 4, inner shunt shuttle connecting plate; 5, cavity extension block; 6, cavity; 7, V-shaped block. DETAILED DESCRIPTION

[0019] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and features of the utility model can be more easily understood by the person skilled in the art, and the protection scope of the utility model can be more clearly and explicitly defined.

[0020] Embodiment: please refer to Figures 1-5 The utility model provides a kind of technical scheme: a kind of sponge continuous foaming nozzle with liquid carbon dioxide as foaming agent, including nozzle subassembly A and nozzle subassembly B, nozzle subassembly A and nozzle subassembly B are combined together by bolt and constitute sponge foaming nozzle;Nozzle subassembly A includes cavity 6, cavity extension block 5, inner shunt shuttle 3, inner shunt shuttle connecting plate 4, V-shaped block 7;

[0021] Cavity 6 is installed with cavity extension block 5, the both ends of cavity 6 are installed with inner shunt shuttle connecting plate 4, the top and bottom of the side of inner shunt shuttle connecting plate 4 are installed with V-shaped block 7, three inner shunt shuttles 3 are installed between two inner shunt shuttle connecting plates 4;

[0022] Nozzle subassembly B includes baffle 1 and outer shunt shuttle 2, baffle 1 is provided with two, outer shunt shuttle 2 is provided with three, three outer shunt shuttles 2 are installed on baffle 1;The inside of baffle 1 is provided with V-shaped groove matched with V-shaped block 7, the connecting bolt on the waist-shaped hole of baffle 1 is loosened, nozzle subassembly A moves along the V-shaped groove on the both ends baffle 1 of nozzle subassembly B through V-shaped block 7, for adjusting the gap of nozzle;The connecting bolt on the waist-shaped hole of baffle 1 is removed, nozzle subassembly A can move along the V-shaped groove on the baffle 1 of subassembly nozzle subassembly B through the V-shaped block 7 on it and separate completely, realize that nozzle is conveniently disassembled and washes.

[0023] Cavity 6 and cavity extension block 5 are connected with bolt;V-shaped block 7, inner shunt shuttle 3 are fixedly connected through positioning pin, bolt and inner shunt shuttle connecting plate 4, inner shunt connecting plate 4 and cavity 6 are connected with bolt.

[0024] The distance between three inner shunt shuttles 3 is equal;Three outer shunt shuttles 2 are connected into an organic whole by positioning pin and bolt and two baffle 1, form nozzle subassembly B;The distance between three outer shunt shuttles 2 is equal.

[0025] Working principle: a kind of sponge continuous foaming nozzle with liquid carbon dioxide as foaming agent, including nozzle subassembly A and nozzle subassembly B two parts, when using, by bolt assembly into nozzle assembly. Nozzle subassembly A includes cavity 6, cavity extension block 5, inner shunt shuttle 3, inner shunt shuttle connecting plate 4, V-shaped block 7, cavity 6 and cavity extension block 5 are connected together with bolt;V-shaped block 7, inner shunt shuttle 3 are connected with inner shunt shuttle connecting plate 4 by positioning pin, bolt, finally inner shunt connecting plate 4 is bolted with cavity 1, forms the subassembly A combined together. Nozzle subassembly B includes baffle 1 and outer shunt shuttle 2, is connected into an organic whole by positioning pin and bolt and forms subassembly B. When working, foaming agent enters the nozzle through the inlet of cavity 6, is shot into the foaming flow line body from the gap between inner shunt shuttle 3 and outer shunt shuttle 2, and generates solid sponge after chemical reaction;When producing different density sponges, loosen the connecting bolt on the waist-shaped hole of nozzle subassembly B baffle 1, nozzle subassembly A can move along the V-shaped groove on the nozzle subassembly B baffle 1 through the V-shaped block 7 on it, realize nozzle gap adjustment;At the end of each shift production, remove the connecting bolt on the waist-shaped hole of nozzle subassembly B baffle 1, nozzle subassembly A can be conveniently and completely separated along the V-shaped groove on the nozzle subassembly B baffle 1 through the V-shaped block 7 on it, the foaming material that has solidified in the nozzle is completely exposed outside, and it can be conveniently cleaned;The nozzle is small size and long strip, light and small, suitable for single person to operate and quickly disassemble and clean.

[0026] The above examples only express the embodiment of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the application. It should be pointed out that, for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application.

Claims

1. A continuous foam nozzle for sponges using liquid carbon dioxide as a blowing agent, comprising a nozzle subassembly A and a nozzle subassembly B, characterized in that: The nozzle subassembly A and the nozzle subassembly B are combined by bolts to form a sponge foaming nozzle; the nozzle subassembly A comprises a cavity (6), a cavity extension block (5), an inner shunt shuttle (3), an inner shunt shuttle connecting plate (4), and a V-shaped block (7); The cavity (6) is provided with the cavity extension block (5), both ends of the cavity (6) are provided with the inner shunt shuttle connecting plate (4), the top and the bottom of one side of the inner shunt shuttle connecting plate (4) are provided with the V-shaped block (7), and three inner shunt shuttles (3) are arranged between the two inner shunt shuttle connecting plates (4); The nozzle subassembly B comprises a baffle (1) and an outer shunt shuttle (2), the baffle (1) is provided with two pieces, the outer shunt shuttle (2) is provided with three pieces, and the three outer shunt shuttles (2) are arranged on the baffle (1); the inner side of the baffle (1) is provided with a V-shaped groove matched with the V-shaped block (7), the connecting bolt on the waist-shaped hole of the baffle (1) is loosened, the nozzle subassembly A is moved along the V-shaped groove on the baffle (1) at both ends of the nozzle subassembly B through the V-shaped block (7), and the gap of the nozzle is adjusted.

2. The continuous foam nozzle for sponges using liquid carbon dioxide as a blowing agent according to claim 1, characterized in that: The cavity (6) and the cavity extension block (5) are connected by bolts; the V-shaped block (7) and the inner shunt shuttle (3) are fixedly connected with the inner shunt shuttle connecting plate (4) through positioning pins and bolts, and the inner shunt connecting plate (4) is connected with the cavity (6) by bolts.

3. The continuous foam nozzle for sponges using liquid carbon dioxide as a blowing agent according to claim 2, characterized in that: The distance between the three inner shunt shuttles (3) is equal.

4. The continuous foam nozzle for sponges using liquid carbon dioxide as a blowing agent according to claim 1, characterized in that: The three outer shunt shuttles (2) are connected with the two baffles (1) by positioning pins and bolts to form the nozzle subassembly B.

5. The continuous foam nozzle for sponges using liquid carbon dioxide as a blowing agent according to claim 4, characterized in that: The distance between the three outer shunt shuttles (2) is equal.

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