Automatic bundling device for multi-model U-shaped nails

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By using a scanning camera and a servo motor to control multiple models of automatic U-shaped nail binding devices, the problem of low accuracy in manual positioning has been solved, and the automatic binding of U-shaped nails has been realized, thus improving binding efficiency.

CN223721247UActive Publication Date: 2025-12-26LONGNAN GREEN HORTICULTURAL SUPPLIES CO LTD

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Patent Information

Application Number: CN202520600540.7
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2025-04-01
Publication Date: 2025-12-26
Estimated Expiration: 2035-04-01

AI Technical Summary

Technical Problem

The existing U-shaped nail binding device requires manual positioning by visual inspection, resulting in low positioning accuracy and affecting work efficiency.

Method used

A scanning camera is used to detect the size and length of the U-shaped nails. Combined with a servo motor to control the movement of the clamping block and the lifting seat, the film roll is automatically wound and cut, realizing automated binding.

Benefits of technology

It improves the accuracy and efficiency of U-shaped nail binding, reduces manual intervention, and increases work efficiency.

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Figure CN223721247U_ABST

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Abstract

The utility model relates to the field of U-shaped nail binding, in particular to an automatic multi-model U-shaped nail binding device which comprises a device shell, an operation panel arranged on the outer end face of one side of the device shell, a scanning camera arranged at the bottom end of the front end face of the device shell, a supporting frame fixedly connected to the top end of the front end face of the device shell, and a rotating seat arranged at the top end of the supporting frame. The bottom end of the rotating base penetrates through the supporting frame and extends to the bottom end of the supporting frame. The size and the length of the U-shaped nail are detected and scanned through the scanning camera, then the first clamping block is controlled by the first servo motor to clamp the U-shaped nail, and the third servo motor controls the height of the lifting seat according to the length of the U-shaped nail, so that a film on the inner side of a film seat at one end of the lifting seat is attached to the bottom end of the U-shaped nail, and the U-shaped nail is clamped. And then the rotating seat is controlled to rotate through a second servo motor, the film is wound around the bottom end of the U-shaped nail in the rotating process of the rotating seat, and then the film is cut off through an electric cutter of the clamping seat.

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Description

TECHNICAL FIELD

[0001] The utility model relates to U type nail bundling technical field especially relates to many models U type nail automatic bundling device. BACKGROUND

[0002] Nail is a kind of connecting component commonly used in people's daily life, and U type nail is usually used to connect two components into one body, such as connecting guard plate or guard rail on highway;

[0003] After U type nail is produced, it needs to be bundled and packed by using bundling device, and the existing bundling device needs manual positioning of U type nail length by naked eye and then bundling of U type nail by bundling device, so the manual positioning accuracy is low, which affects the working efficiency of U type nail bundling and packing. UTILITY MODEL CONTENTS

[0004] In order to overcome the existing bundling device needing manual positioning of U type nail length by naked eye and then bundling of U type nail by bundling device, so the manual positioning accuracy is low, which affects the working efficiency of U type nail bundling and packing.

[0005] The utility model discloses a many models U type nail automatic bundling device, including device shell, the outer end surface of device shell one side is provided with operating panel, and the bottom of device shell front end surface is provided with scanning camera, and the top of device shell front end surface is fixedly connected with support frame, and the top of support frame is provided with rotary seat, and the bottom of rotary seat penetrates support frame and extends to the bottom of support frame, and the one side of rotary seat is located at the top of support frame and is provided with second servo motor, and the bottom of second servo motor is located at the one side of rotary seat and is provided with transmission gear, and the top of rotary seat is provided with first servo motor, and the below of first servo motor is movably connected with first clamping block on the both sides of rotary seat bottom surface, and the below of first clamping block is provided with support frame on the inner wall of device shell, and the front of lifting frame is provided with lifting seat, and the top of lifting seat is located at the top of lifting frame and is provided with fourth servo motor, and the both ends of lifting seat are provided with film roll seat and clamping seat respectively, and the one end of clamping seat is located at the outer end surface of lifting seat and is provided with third servo motor.

[0006] Preferably, the size and length of the U-shaped nail are detected and scanned by the scanning camera, then the first clamping block is controlled by the first servo motor to clamp the U-shaped nail, and the third servo motor controls the height of the lifting seat according to the length of the U-shaped nail, so that the film roll inside the film roll seat at one end of the lifting seat is attached to the bottom end of the U-shaped nail, then the second servo motor controls the rotary seat to rotate, and the film roll is wound around the bottom end of the U-shaped nail during the rotation of the rotary seat, and then the film roll is cut off by the electric cutter of the clamping seat.

[0007] The inner side of the operation panel is provided with a control chip, and the operation panel is electrically connected with the scanning camera, the second servo motor, the first servo motor, the clamping seat, and the third servo motor and the fourth servo motor.

[0008] The outer end surface of the rotating seat is provided with a gear block on one side of the transmission gear, and the transmission gear is meshed with the rotating seat through the gear block.

[0009] The central position of the support frame is provided with a rotating hole below the rotating seat, and the bottom end of the rotating seat extends to the bottom end of the support frame through the rotating hole.

[0010] The bottom end of the first servo motor is provided with a transmission rod, the inner side of the rotating seat is provided with a second screw rod below the transmission rod, and the intersection of the transmission rod and the second screw rod is provided with a bevel gear.

[0011] The inner side of the lifting frame and the lifting seat is respectively provided with a first screw rod at one end of the third servo motor and the fourth servo motor, one end of the two first screw rods extends to the inner side of the lifting seat and the clamping seat through the lifting seat and the clamping seat, and the two first screw rods are meshed with the lifting seat and the clamping seat.

[0012] The lifting seat and the film seat are fixedly connected, the inner side of the film seat is provided with a film, and the front end surface of the clamping seat is provided with an electric clamping block and an electric cutter on both sides.

[0013] The utility model discloses beneficial effects:

[0014] The multi-model U-shaped nail automatic bundling device detects and scans the size and length of the U-shaped nail through the scanning camera, then transmits the data to the inner side of the operation panel, and the operation panel controls the first clamping block to clamp the U-shaped nail through the first servo motor according to the scanning data, and the third servo motor controls the height of the lifting seat according to the length of the U-shaped nail, so that the film in the inner side of the film seat at one end of the lifting seat is attached to the bottom end of the U-shaped nail, and then the rotating seat is rotated through the second servo motor, and the film is wound around the bottom end of the U-shaped nail in the process of rotating the rotating seat, and then the film is cut off through the electric cutter of the clamping seat. DRAWINGS

[0015] Figure 1 The whole structure schematic view of the utility model is shown;

[0016] Figure 2 The structure schematic view of the rotating seat of the utility model is shown;

[0017] Figure 3 The structure schematic diagram of the clamping seat is shown.

[0018] Figure 4 The inner side structure schematic diagram of the rotating seat is shown.

[0019] Figure 5 The structure schematic diagram of the second screw rod is shown.

[0020] Marked: 1, device shell; 2, operation panel; 3, support frame; 4, rotating seat; 5, first servo motor; 6, second servo motor; 7, transmission gear; 8, scanning camera; 9, first clamping block; 10, lifting seat; 11, film seat; 12, clamping seat; 13, lifting frame; 14, third servo motor; 15, fourth servo motor; 16, first screw rod; 17, electric clamping block; 18, electric cutter; 19, second screw rod; 20, transmission rod; 21, bevel gear. DETAILED DESCRIPTION

[0021] The utility model will be further explained in connection with the drawings and examples.

[0022] Please refer to Figures 1-5The utility model provides a technical scheme: multi -model U type nail automatic bundling device, including device shell 1, the outer end surface of device shell 1 one side is provided with operating panel 2, the bottom of device shell 1 front end surface is provided with scanning camera 8, the top of device shell 1 front end surface is fixedly connected with support frame 3, the top of support frame 3 is provided with rotary seat 4, the bottom of rotary seat 4 penetrates support frame 3 and extends to the bottom of support frame 3, the one side of rotary seat 4 is located the top of support frame 3 and is provided with second servo motor 6, the bottom of second servo motor 6 is located the one side of rotary seat 4 and is provided with transmission gear 7, the top of rotary seat 4 is provided with first servo motor 5, the below of first servo motor 5 is located the bottom of rotary seat 4 and is movably connected with first clamping block 9 on both sides, the below of first clamping block 9 is located the inner wall of device shell 1 and is provided with support frame 3, the front of lifting frame 13 is provided with lifting seat 10, the top of lifting seat 10 is located the top of lifting frame 13 and is equipped with fourth servo motor 15, the both ends of lifting seat 10 are provided with film roll seat 11 and clamping seat 12 respectively, the one end of clamping seat 12 is located the outer end surface of lifting seat 10 and is equipped with third servo motor 14, the inside of operating panel 2 is equipped with control chip, operating panel 2 is electrically connected with scanning camera 8, second servo motor 6, first servo motor 5, clamping seat 12 and third servo motor 14 and fourth servo motor 15, and then when the device starts, the size and length of U-shaped nail are detected and scanned by scanning camera 8, then scanning camera 8 transmits data to the inside of operating panel 2, operating panel 2 controls first clamping block 9 to clamp U-shaped nail according to scanning data through first servo motor 5 respectively, and third servo motor 14 controls the height of lifting seat 10 according to the length of U-shaped nail, so that the film roll inside the one end film roll seat 11 of lifting seat 10 is attached to the bottom of U-shaped nail, and then the rotation of rotary seat 4 is controlled by second servo motor 6, the film roll is wound around the bottom of U-shaped nail in the process of rotary seat 4 rotation, after winding is finished, the film roll is cut off by the electric cutter 18 of clamping seat 12, and the utility model discloses a kind of multi -model U type nail automatic bundling device, it is equipped with scanning camera 8, operating panel 2 and control chip, the size and length of U-shaped nail are detected and scanned by scanning camera 8, then scanning camera 8 transmits data to the inside of operating panel 2, operating panel 2 controls first clamping block 9 to clamp U-shaped nail according to scanning data through first servo motor 5 respectively, and third servo motor 14 controls the height of lifting seat 10 according to the length of U-shaped nail, so that the film roll inside the one end film roll seat 11 of lifting seat 10 is attached to the bottom of U-shaped nail, and then the rotation of rotary seat 4 is controlled by second servo motor 6, the film roll is wound around the bottom of U-shaped nail in the process of rotary seat 4 rotation, after winding is finished, the film roll is cut off by the electric cutter 18 of clamping seat 12,

[0023] Please refer to Figures 2-3 In the embodiment, the outer end surface of the one side of transmission gear 7 is provided with a tooth block, transmission gear 7 is engaged with rotary seat 4 through the tooth block, the bottom of rotary seat 4 is provided with a rotating hole at the center position of support frame 3, the bottom of rotary seat 4 extends to the bottom of support frame 3 through the rotating hole, the output end of the bottom of first servo motor 5 is provided with a transmission rod 20, the inner side of rotary seat 4 is provided with a second screw rod 19 below the transmission rod 20, the intersection of transmission rod 20 and second screw rod 19 is provided with a bevel gear 21, the second screw rod 19 is a double-headed bolt screw rod, the two ends of the second screw rod 19 extend to the inner side of rotary seat 4 through the two first clamping blocks 9, the second screw rod 19 is engaged with the two first clamping blocks 9, so that first servo motor 5 can clamp the two first clamping blocks 9 through transmission rod 20 and second screw rod 19.

[0024] Please refer to Figures 4-5 , one end of the third servo motor 14 and the fourth servo motor 15 is respectively located in the inner side of the lifting frame 13 and the lifting seat 10, and a first lead screw 16 is arranged on the inner side of the lifting seat 10 and the clamping seat 12, respectively. One end of the two first lead screws 16 extends to the inner side of the lifting frame 13 and the lifting seat 10, respectively, and the two first lead screws 16 are engaged with the lifting seat 10 and the clamping seat 12. The lifting seat 10 is fixedly connected with the film seat 11, and the inner side of the film seat 11 is provided with a film. The two sides of the front end face of the clamping seat 12 are respectively provided with an electric clamping block 17 and an electric cutter 18. One end of the film is clamped by the electric clamping block 17 at the front end of the clamping seat 12, and when the film is adhered to the bottom end of the U-shaped nail, the electric clamping block 17 releases the film. The rotating seat 4 starts to rotate to wind the film around the outside of the bottom end of the U-shaped nail, and then the fourth servo motor 15 drives the clamping seat 12 to displace to clamp the other end of the film and cut it off.

[0025] When working, the power is turned on, the device is started, and when the device is started, the size and length of the U-shaped nail are detected and scanned by the scanning camera 8. Then the scanning camera 8 transmits data to the inner side of the operation panel 2. The operation panel 2 controls the first clamping block 9 to clamp the U-shaped nail according to the scanning data through the first servo motor 5. The third servo motor 14 controls the height of the lifting seat 10 according to the length of the U-shaped nail, so that the film in the inner side of the film seat 11 at one end of the lifting seat 10 is attached to the bottom end of the U-shaped nail. Then the rotating seat 4 is controlled to rotate by the second servo motor 6. In the process of rotating the rotating seat 4, the film is wound around the bottom end of the U-shaped nail. After winding is completed, the film is cut off by the electric cutter 18 of the clamping seat 12.

[0026] Through the above steps, the size and length of the U-shaped nail are detected and scanned by the scanning camera 8, and then the U-shaped nail is clamped by the first clamping block 9 through the first servo motor 5. The third servo motor 14 controls the height of the lifting seat 10 according to the length of the U-shaped nail, so that the film in the inner side of the film seat 11 at one end of the lifting seat 10 is attached to the bottom end of the U-shaped nail. Then the rotating seat 4 is controlled to rotate by the second servo motor 6. In the process of rotating the rotating seat 4, the film is wound around the bottom end of the U-shaped nail. After winding is completed, the film is cut off by the electric cutter 18 of the clamping seat 12. The existing bundling device needs manual positioning of the length of the U-shaped nail by the naked eye, and then the U-shaped nail is bundled by the bundling device. The manual positioning accuracy is low, which affects the work efficiency of the U-shaped nail bundling and packaging.

Claims

1. A multi-model staple automatic bundling device, comprising a device shell (1); characterized in that: The outer end face of one side of the device shell (1) is provided with an operation panel (2), the bottom end of the front end face of the device shell (1) is provided with a scanning camera (8), the top end of the front end face of the device shell (1) is fixedly connected with a support frame (3), the top end of the support frame (3) is provided with a rotating seat (4), the bottom end of the rotating seat (4) extends to the bottom end of the support frame (3) through the support frame (3), one side of the rotating seat (4) located at the top end of the support frame (3) is provided with a second servo motor (6), the bottom end of the second servo motor (6) located at one side of the rotating seat (4) is provided with a transmission gear (7), the top end of the rotating seat (4) is provided with a first servo motor (5), the bottom of the first servo motor (5) is movably connected with a first clamping block (9) on both sides of the bottom surface of the rotating seat (4), the bottom of the first clamping block (9) is provided with a support frame (3) on the inner wall of the device shell (1), the front of the lifting frame (13) is provided with a lifting seat (10), the top of the lifting seat (10) located at the top end of the lifting frame (13) is provided with a fourth servo motor (15), both ends of the lifting seat (10) are provided with a film seat (11) and a clamping seat (12) respectively, one end of the clamping seat (12) located at the outer end face of the lifting seat (10) is provided with a third servo motor (14).

2. The multi-size staple stapling apparatus of claim 1, wherein: The inner side of the operation panel (2) is provided with a control chip, and the operation panel (2) is electrically connected with the scanning camera (8), the second servo motor (6), the first servo motor (5), the clamping seat (12), and the third servo motor (14) and the fourth servo motor (15).

3. The multi-size staple stapling device of claim 1, wherein: One side of the transmission gear (7) located at the outer end face of the rotating seat (4) is provided with a tooth block, and the transmission gear (7) is engaged with the rotating seat (4) through the tooth block.

4. The multi-size staple stapling device of claim 1, wherein: The bottom of the rotating seat (4) is provided with a rotating hole at the center position of the support frame (3), and the bottom end of the rotating seat (4) extends to the bottom end of the support frame (3) through the rotating hole.

5. The multi-size staple stapling device of claim 1, wherein: The output end of the bottom end of the first servo motor (5) is provided with a transmission rod (20), the inner side of the rotating seat (4) is provided with a second screw rod (19) below the transmission rod (20), the intersection of the transmission rod (20) and the second screw rod (19) is provided with a bevel gear (21), the second screw rod (19) is a double-headed bolt screw rod, and the two ends of the second screw rod (19) extend to the inner side of the rotating seat (4) through the two first clamping blocks (9), and the second screw rod (19) is engaged with the two first clamping blocks (9).

6. The multi-size staple stapling device of claim 1, wherein: One end of the third servo motor (14) and the fourth servo motor (15) is respectively provided with a first screw rod (16) on the inner side of the lifting frame (13) and the lifting seat (10), one end of the two first screw rods (16) extends to the inner side of the lifting frame (13) and the lifting seat (10) through the lifting seat (10) and the clamping seat (12) respectively, and the two first screw rods (16) are engaged with the lifting seat (10) and the clamping seat (12).

7. The multi-size staple stapling device of claim 1, wherein: The lifting seat (10) and the film seat (11) are fixedly connected, the inner side of the film seat (11) is provided with a film, and the front end face of the clamping seat (12) is provided with an electric clamping block (17) and an electric cutter (18) respectively.