Automatic packaging device

Abstract

The utility model provides an automatic packing device, which is used for packing steel for assembling a disc buckle type scaffold, and comprises a storage mechanism, a conveying mechanism, a packing mechanism and a packing mechanism, and is characterized in that the storage mechanism is arranged at the tail end of the conveying mechanism; the support frame is erected above the conveying mechanism and the storage mechanism; the feeding mechanism and the discharging mechanism are arranged at the two ends of the supporting frame correspondingly. Each of the feeding mechanism and the discharging mechanism comprises a mounting part, a lifting driving part, a magnetic attraction part, a translation driving part and a sliding part, the lifting driving parts are arranged on the mounting parts, the bottoms of the lifting driving parts are connected to the magnetic attraction parts, and the lifting driving parts are used for driving the magnetic attraction parts to do lifting motion; the translation driving part is connected with the sliding part, the sliding part is connected with the mounting part, and the translation driving part is used for driving the sliding part to do translation motion along the supporting frame so as to drive the mounting part, the lifting driving part and the magnetic attraction part to do synchronous translation motion. According to the utility model, the efficiency of arranging and packaging the steel for assembling the disc buckle scaffold can be obviously improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel packing technical field, especially a kind of automatic packing device. BACKGROUND

[0002] Disc type scaffold is a new type of construction scaffold system, it is mainly composed of vertical pole, cross bar, diagonal and node etc., wherein node part adopts disc type connection.This kind of structure's scaffold can realize quick assembly and disassembly, and it has high strength and stability, and has been widely used in modern construction.

[0003] Disc type scaffold is dismantled after use, and these scattered steels need to be recycled and packed, to recycle these steels.But, only using manual way to these cross bar, vertical pole, square steel, joist, steel pipe etc. Steel collation packing, not only consume a large amount of human resources, simultaneously, significantly reduce the collation packing operation efficiency.

[0004] Therefore, it is necessary to provide an automatic packing device to solve the above problems existing in the prior art. UTILITY MODEL CONTENT

[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide an automatic packing device to solve the technical problems of high labor cost and low collation packing operation efficiency in the prior art.

[0006] In order to solve the above technical problems, the utility model provides an automatic packing device for packing steel for disc type scaffold assembly, comprising:

[0007] Conveying mechanism;

[0008] Storage mechanism, set in the end of conveying mechanism;

[0009] Support frame, erected above conveying mechanism and storage mechanism;

[0010] The upper feeding mechanism and the lower feeding mechanism are arranged at two ends of the support frame, the upper feeding mechanism is used for taking and placing the steel to be packed to the conveying mechanism, the conveying mechanism is used for conveying the steel to be packed to the end of the conveying mechanism, and the lower feeding mechanism is used for taking and placing the steel to be packed at the end of the conveying mechanism to the storage mechanism; the upper feeding mechanism and the lower feeding mechanism each comprise a mounting part, a lifting driving part, a magnetic attraction part, a translation driving part and a sliding part, the lifting driving part is arranged on the mounting part, the bottom of the lifting driving part is connected to the magnetic attraction part, and the lifting driving part is used for driving the magnetic attraction part to perform lifting movement; the translation driving part is connected with the sliding part, the sliding part is connected with the mounting part, and the translation driving part is used for driving the sliding part to perform translation movement along the support frame, so as to drive the mounting part, the lifting driving part and the magnetic attraction part to perform synchronous translation movement.

[0011] The automatic packing device has the following beneficial effects:

[0012] The upper feeding mechanism is used for performing the adsorption and taking and placing action on the steel to be packed, specifically, the lifting driving part of the upper feeding mechanism drives the magnetic attraction part to perform lifting movement in the vertical direction, so that the magnetic attraction part abuts and adsorbs the steel to be packed, the translation driving part of the upper feeding mechanism drives the sliding part to perform horizontal movement along the support frame, so as to drive the magnetic attraction part with the adsorbed steel to be packed to perform synchronous horizontal movement, so that the steel to be packed is transferred to the upper side of the starting end of the conveying mechanism, then the lifting driving part drives the magnetic attraction part to the appropriate position, and the magnetic attraction part desorbs the steel to be packed to the starting end of the conveying mechanism; and the conveying mechanism is used for conveying the steel to be packed from the starting end to the end, and in the conveying process, the plurality of steels to be packed are in the neat arrangement state, so that the steel to be packed at the end of the conveying mechanism is neatly arranged on the conveying mechanism; and the lower feeding mechanism is used for simultaneously adsorbing and taking and placing the plurality of steels to be packed in the neat arrangement state into the storage mechanism, specifically, the lifting driving part of the lower feeding mechanism drives the magnetic attraction part to perform lifting movement in the vertical direction, so that the magnetic attraction part simultaneously adsorbs the plurality of steels to be packed in the neat arrangement state, the translation driving part of the lower feeding mechanism drives the sliding part to perform horizontal movement, so as to drive the magnetic attraction part with the adsorbed plurality of steels to be packed to perform synchronous translation movement, until the upper side of the storage mechanism, then the lifting driving part drives the magnetic attraction part with the adsorbed plurality of steels to be packed to the appropriate height, the magnetic attraction part desorbs the steels to be packed into the storage mechanism, the steels to be packed in the neat and orderly stacking state are bundled and packed, so as to complete the arrangement and packing of the scattered steels to be packed, and the packing efficiency of the steels to be packed for assembling the disc buckle type scaffold is significantly improved, and a large amount of human resources is saved.

[0013] Further, the detection mechanism is arranged on the support frame above the conveying mechanism and used for detecting the appearance of the steel to be packed.

[0014] Further, the lifting driving part comprises a first driving member, a worm, a worm wheel and a screw rod, the worm wheel is internally threaded, the screw rod is externally threaded and matched with the internal thread, the output end of the first driving member is connected with one end of the worm, the helical teeth of the worm are engaged with the worm wheel, the screw rod is sleeved on the worm wheel, the bottom of the screw rod is connected with the magnetic attraction part, the first driving member drives the worm to rotate, the worm drives the worm wheel to rotate synchronously, the worm wheel drives the screw rod to move linearly, so as to drive the magnetic attraction part to move linearly.

[0015] Further, the feeding mechanism and the discharging mechanism each further comprise a connecting plate, one side of the connecting plate is connected with the bottom of the screw rod, and the other side of the connecting plate is connected with the magnetic attraction part.

[0016] Further, the translation driving part comprises a second driving member, a first gear, a transmission chain and a second gear, the output end of the second driving member is sleeved on the first gear, the transmission chain is engaged with the first gear and the second gear respectively, and the second gear is connected with the sliding part.

[0017] Further, the sliding part comprises a sliding wheel, a fixed frame and a connecting shaft, the sliding wheel is arranged on the guide rail of the support frame and connected with the fixed frame, the connecting shaft is sleeved on the second gear and connected with the end side of the sliding wheel, and the connecting shaft drives the sliding wheel to slide along the guide rail when the second gear is driven.

[0018] Furthermore, the conveying mechanism includes a base, a conveyor platform, a linkage shaft, and multiple sets of gear and chain assemblies. The conveyor platform is disposed on the base. Each gear and chain assembly includes a third gear, a fourth gear, and a chain. The linkage shaft is sleeved on the third gear. The chain meshes with both the third and fourth gears and is positioned along the length of the conveyor platform. When the linkage shaft is driven, it rotates the third gear, which in turn drives the chain to move along the conveyor platform. The chain then drives the fourth gear, thus conveying the steel material to be packaged on the chain to the end of the conveying mechanism. Its advantages are: by designing the linkage shaft to be sleeved on multiple sets of gear and chain assemblies, when the linkage shaft is driven, it can simultaneously drive multiple sets of gear and chain assemblies to rotate along the length of the conveyor platform, thereby conveying the steel material to be packaged on the chain from the beginning to the end of the base. This transmission method is simple and easy to install.

[0019] Furthermore, the conveying mechanism also includes a limiting part, which is disposed at the end of the base. Its advantage lies in that: designing a limiting part at the end of the base limits the steel materials to be packaged conveyed to the end, thus confining multiple steel materials to a certain space for arrangement.

[0020] Furthermore, the limiting part includes a baffle and a cylinder assembly. The baffle is connected to the piston rod of the cylinder assembly and is used to limit the steel material to be packaged placed on the chain. Its advantages are: by designing the limiting part with a baffle and cylinder assembly, this limiting method has a simple structure and is easy to install.

[0021] Furthermore, the storage mechanism includes a frame and a drive wheel, with the drive wheel located at the bottom end of the frame. Attached Figure Description

[0022] Figure 1 The diagram shown is a structural schematic of the automatic packaging device according to an embodiment of the present utility model.

[0023] Figure 2 Displayed as Figure 1 A schematic diagram of the linkage shaft and gear chain assembly in section A;

[0024] Figures 3-4 The diagram shows a partial structural schematic of the automatic packaging device according to an embodiment of the present utility model.

[0025] Figure 5 Displayed as Figure 3 A schematic diagram of the lifting drive unit in section B;

[0026] Figure 6 Displayed as Figure 4 Enlarged diagram of section C;

[0027] Figure 7 shown as Figure 4 Another angle view of the middle C portion.

[0028] Element number explanation

[0029] 1, conveying mechanism; 11, base; 12, conveying table; 13, linkage shaft; 14, gear chain set; 141, third gear; 142, chain; 143, gear driving assembly; 143a, third driving piece; 143b, fifth gear; 143c, driving chain; 143d, sixth gear; 15, limiting part; 151, baffle; 152, cylinder assembly; 2, storage mechanism; 21, vehicle frame; 22, driving wheel; 3, support frame; 31, support frame body; 32, fixed column; 4, feeding mechanism; 41, mounting part; 411, frame body; 412, bottom plate; 42, lifting driving part; 421, first driving piece; 422, worm; 423, worm gear; 424, lead screw; 43, magnetic attraction part; 431, electromagnet; 44, translation driving part; 441, second driving piece; 442, first gear; 443, transmission chain; 444, second gear; 45, sliding part; 451, sliding wheel; 452, fixed frame; 453, connecting shaft; 46, connecting plate; 47, lifting rod; 5, discharging mechanism. DETAILED DESCRIPTION

[0030] The following specific embodiments illustrate the implementation of the present application, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the specification.

[0031] It should be understood that the structures, proportions, sizes, etc. shown in the drawings attached to the specification are only used to understand and read the content disclosed in the specification by those skilled in the art, and are not used to limit the implementation conditions of the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. The following detailed description should not be considered as limiting, and the scope of the embodiments of the present application is only limited by the claims of the published patent. The terms used herein are only used to describe specific embodiments, and are not intended to limit the present application. Spatially related terms, such as "upper", "lower", "left", "right", "under", "below", "lower", "above", "upper", etc. can be used in the text to facilitate the description of the relationship between one element or feature and another element or feature shown in the figure.

[0032] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix", "hold" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can indirectly connect through the intermediate medium, can be the intercommunication of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0033] Furthermore, as used herein the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises", "comprising", "includes" and / or "including", when used herein, specify the presence of stated features, operations, elements, components, items, kinds and / or groups but do not preclude the presence or addition of one or more other features, operations, elements, components, items, kinds and / or groups thereof. As used herein, the terms "or" and "and / or" are to be interpreted as inclusive, i.e., as meaning one or any combination of items. Thus, "A, B or C" or "A, B and / or C" means any of the following: A; B; C; A and B; A and C; B and C; A, B and C. An exception to this definition will occur only when a combination of elements, functions, or operations are in some way inherently mutually exclusive.

[0034] As Figure 1-7 It is shown that the embodiment of the utility model provides a kind of automatic packing device, for packing the steel material used for assembling disc buckle type scaffold, comprising: conveying mechanism 1, storage mechanism 2, support frame 3, feeding mechanism 4 and discharging mechanism 5. Feeding mechanism 4 is used to place and take the steel material to be packed to conveying mechanism 1, to transfer the steel material to be packed at the start end of conveying mechanism 1. Conveying mechanism 1 is used to convey the steel material to be packed from the start end of conveying mechanism 1 to the end of conveying mechanism 1. In the process that conveying mechanism 1 conveys the steel material to be packed, multiple steel materials to be packed are arranged and conveyed, so that when conveying to the end, the steel material to be packed is neatly arranged, this process plays the role of arranging the scattered steel material to be packed. Discharging mechanism 5 is used to place and take the steel material to be packed at the end of conveying mechanism 1 to storage mechanism 2. Discharging mechanism 5 simultaneously adsorbs multiple neatly arranged steel materials to be packed placed at the end of conveying mechanism 1, and is transferred to storage mechanism 2. There are multiple layers of neatly arranged steel materials in storage mechanism 2, which are stacked to a certain extent and then banded and packaged, to complete the packing process.

[0035] The storage mechanism 2 is arranged at the end of the conveying mechanism 1. The support frame 3 is arranged above the conveying mechanism 1 and the storage mechanism 2. The upper feeding mechanism 4 and the lower feeding mechanism 5 are arranged at two ends of the support frame 3 respectively. The upper feeding mechanism 4 and the lower feeding mechanism 5 each include a mounting portion 41, a lifting driving portion 42, a magnetic attraction portion 43, a translation driving portion 44 and a sliding portion 45. The lifting driving portion 42 is arranged on the mounting portion 41, and the bottom of the lifting driving portion 42 is connected to the magnetic attraction portion 43, for driving the magnetic attraction portion 43 to move up and down. The translation driving portion 44 is connected to the sliding portion 45. The sliding portion 45 is connected to the mounting portion 41. The translation driving portion 44 is used for driving the sliding portion 45 to move in translation along the support frame 3, so as to drive the mounting portion 41, the lifting driving portion 42 and the magnetic attraction portion 43 to move in synchronization.

[0036] It should be noted that the structure of the upper feeding mechanism 4 and the lower feeding mechanism 5 is the same, and therefore the specific components of the upper feeding mechanism 4 and the lower feeding mechanism 5 are marked by the mark of the upper feeding mechanism 4.

[0037] The upper feeding mechanism 4 is designed to perform the action of adsorbing, taking and placing the steel material to be packed. Specifically, the lifting driving portion 42 of the upper feeding mechanism 4 drives the magnetic attraction portion 43 to move up and down in the vertical direction, so that the magnetic attraction portion 43 abuts and adsorbs the steel material to be packed. The translation driving portion 44 of the upper feeding mechanism 4 drives the sliding portion 45 to move horizontally along the support frame, so as to drive the magnetic attraction portion 43 adsorbing the steel material to be packed to move in synchronization, so that the steel material to be packed is transferred to the upper side of the starting end of the conveying mechanism 1. Then, the lifting driving portion 42 drives the magnetic attraction portion 43 to the appropriate position, and the magnetic attraction portion 43 desorbs the steel material to be packed to the starting end of the conveying mechanism 1. Furthermore, the conveying mechanism 1 conveys the steel material to be packed from the starting end to the end, and in the process of conveying, the plurality of steel materials to be packed are in the state of neat arrangement, so that the steel material to be packed located at the end of the conveying mechanism 1 is neatly arranged on the conveying mechanism 1. Furthermore, the lower feeding mechanism 5 simultaneously adsorbs, takes and places the plurality of steel materials to be packed in the storage mechanism 2. Specifically, the lifting driving portion 42 of the lower feeding mechanism 5 drives the magnetic attraction portion 43 to move up and down in the vertical direction, so that the magnetic attraction portion 43 simultaneously adsorbs the plurality of steel materials to be packed in neat arrangement. The translation driving portion 44 of the lower feeding mechanism 5 drives the sliding portion 45 to move horizontally, so as to drive the magnetic attraction portion 43 adsorbing the plurality of steel materials to be packed to move in synchronization, until the upper side of the storage mechanism 2. Then, the lifting driving portion 42 drives the magnetic attraction portion 43 adsorbing the plurality of steel materials to be packed to the appropriate height, and the magnetic attraction portion 43 desorbs the steel materials to be packed into the storage mechanism 2. The steel materials stacked in layers in neat arrangement are bundled and packed, so as to complete the arrangement and packing of the scattered steel materials to be packed. The packing efficiency of the steel materials for assembling the disc-type scaffold is significantly improved, and a large amount of human resources is saved.

[0038] As Figure 1As shown, in some embodiments of the utility model, the automatic packing device further includes a detection mechanism. The detection mechanism is arranged on the support frame 3 and located above the conveying mechanism 1, and is used for detecting the appearance of the steel to be packed. Specifically, the detection mechanism is an optical sensor. The optical sensor is arranged on the support frame 3 corresponding to the conveying mechanism 1. When the feeding mechanism 4 transfers the steel to be packed to the conveying mechanism 1, the optical sensor works to detect the appearance of the steel to be packed, for example, whether the steel to be packed is covered with mud and sand paste, whether it is deformed and other appearance defects. The optical sensor is designed on the support frame 3 to detect the appearance of the steel to be packed, so as to ensure that the appearance quality of the steel to be packed conveyed to the end of the conveying mechanism 1 is qualified. If it is detected that the appearance of the steel to be packed has defects, the steel with unqualified appearance quality is removed to ensure that all the steel to be packed is qualified.

[0039] It should be understood that the optical sensor is a sensor for converting optical signals into electrical signals, which adopts machine vision technology combined with optical imaging principle, irradiates the measured object with light source of specific wavelength and intensity, the optical sensor captures the light reflected or transmitted back by the measured object, the light is focused and imaged on the photosensitive surface of the sensor by the lens, the optical signal is converted into electrical signal by the sensor and then transmitted to the image processing unit, and the image processing algorithm compares and analyzes the real-time collected image according to the standard light intensity, texture, shape features and other information corresponding to the normal measured object of different materials and structures to judge whether there are appearance defects, size abnormalities and other problems.

[0040] As shown in Figure 3 and Figure 5 As shown, in some embodiments of the utility model, the lifting driving part 42 includes a first driving part 421, a worm 422, a worm wheel 423 and a lead screw 424. The worm wheel 423 is provided with an internal thread. The lead screw 424 is provided with an external thread matched with the internal thread. The output end of the first driving part 421 is connected with one end of the worm 422. The helical teeth of the worm 422 are engaged with the worm wheel 423. The lead screw 424 is sleeved on the worm wheel 423, and the bottom of the lead screw 424 is connected with the magnetic attraction part 43.

[0041] The first driving part 421, for example, a motor, drives the worm 422 to rotate. The worm 422 drives the worm wheel 423 to rotate synchronously. Through the cooperation of the internal thread of the worm wheel 423 and the external thread of the lead screw 424, the worm wheel 423 drives the lead screw 424 to move linearly in the vertical direction, thereby driving the magnetic attraction part 43 to move synchronously, so that the magnetic attraction part 43 can realize approaching or moving away from the steel to be packed, and the steel to be packed is adsorbed and taken.

[0042] As shown in Figure 3 and Figure 4As shown in some embodiments of the utility model, the feeding mechanism 4 and the discharging mechanism 5 also each include a connecting plate 46. One side of the connecting plate 46 is connected to the bottom of the lead screw 424, and the other side is connected to the magnetic attraction part 43. By fixing the bottom of the lead screw 424 to the connecting plate 46, and fixing the magnetic attraction part 43 to the other side of the connecting plate, the vibration of the lead screw 424 is effectively isolated from being transmitted to the magnetic attraction part 43, thereby improving the stability of power transmission, and enhancing the rigidity of the overall structure of the lead screw 424, the connecting plate 46 and the magnetic attraction part 43, to ensure the reliability of transmission.

[0043] As shown in some embodiments of the utility model, Figure 4 and Figure 5 As shown in some embodiments of the utility model, the mounting part 41 includes a frame body 411 and a bottom plate 412. The bottom plate 412 is arranged at the bottom of the frame body 411 and is used to carry the lifting driving part 42. The lead screw 424 is fixedly connected to the connecting plate 46 through the bottom plate 412. When the lead screw 424 of the lifting driving part 42 is driven, the lead screw 424 moves up and down in the vertical direction relative to the bottom plate 412, thereby driving the magnetic attraction part 43 to move up and down in the vertical direction synchronously, to adsorb and take the steel material to be packed. The frame body 411 is mounted to the sliding part 45. When the sliding part 45 is driven to move in the horizontal direction by the translation driving part 44, the sliding part 45 drives the frame body 411 to move in the horizontal direction, and the frame body 411 drives the bottom plate 412 carrying the lifting driving part 42 and the magnetic attraction part 43 to move synchronously in the translation direction, thereby realizing horizontal movement between different mechanisms and transferring the steel material to be packed between different mechanisms.

[0044] As shown in some embodiments of the utility model, Figure 1 and Figure 3 As shown in some embodiments of the utility model, the feeding mechanism 4 and the discharging mechanism 5 also each include a lifting rod 47. The lifting rod 47 is fixedly installed to the connecting plate 46 through the bottom plate 412. By designing one lifting rod 47 on each side of the lead screw 424, the lifting rod 47 moves up and down synchronously with the lead screw 424, to support the overall structure of the feeding mechanism 4 and the discharging mechanism 5, and to ensure the stability of the overall structure.

[0045] As shown in some embodiments of the utility model, Figure 1 and Figure 3 As shown in some embodiments of the utility model, when the lead screw 424 is driven by the worm gear 423, the lifting rod 47 limits the movement direction of the lead screw 424 to the vertical direction, to ensure that the lead screw 424 moves up and down in the vertical direction, thereby ensuring that the connecting plate 46 connected to the bottom of the lead screw 424 moves up and down in the vertical direction, to drive the magnetic attraction part 43 to move up and down synchronously.

[0046] As shown in some embodiments of the utility model, Figure 4 and Figure 6As shown, in some embodiments of the utility model, the translation driving part 44 includes a second driving part 441, a first gear 442, a transmission chain 443 and a second gear 444. The output end of the second driving part 441 is sleeved on the first gear 442. The transmission chain 443 is engaged with the first gear 442 and the second gear 444 respectively. The second gear 444 is connected with the sliding part 45.

[0047] When the second driving part 441, for example, a motor, works, it drives the first gear 442 to rotate, and through the transmission chain 443, power is transmitted to the second gear 444, which drives the sliding part 45 to slide along the support frame 3, thereby driving the mounting part 41, the lifting driving part 42 and the magnetic attraction part 43 to move in the horizontal direction.

[0048] As shown in Figure 6 and Figure 7 , in combination with reference to Figure 4 , in some embodiments of the utility model, the sliding part 45 includes a sliding wheel 451, a fixed frame 452 and a connecting shaft 453. The sliding wheel 451 is arranged on the guide rail of the support frame 3 and is connected with the fixed frame 452. The connecting shaft 453 is sleeved on the second gear 444 and is connected with the end side of the sliding wheel 451. That is, the two ends of the connecting shaft 453 are sleeved with one second gear 444 respectively and are connected with the end side of the sliding wheel 451. The fixed frame 452 is fixedly connected with the frame body 411 of the mounting part 41.

[0049] When the second gear 444 is driven, the second gear 444 drives the connecting shaft 453 to rotate, the connecting shaft 453 drives the sliding wheel 451 to slide along the guide rail, the sliding wheel 451 drives the fixed frame 452 to move in the horizontal direction, the fixed frame 452 drives the frame body 411 to make synchronous translation movement, thereby driving the bottom plate 412 carrying the lifting driving part 42 and the magnetic attraction part 43 to make synchronous translation movement, so as to realize horizontal movement between different mechanisms.

[0050] As shown in Figure 1 and Figure 2 , in some embodiments of the utility model, the conveying mechanism 1 includes a base 11, a conveying table 12, a linkage shaft 13 and a plurality of gear chain groups 14. The conveying table 12 is arranged on the base 11. Each gear chain group 14 includes a third gear 141, a fourth gear and a chain 142. The linkage shaft 13 is sleeved on the third gear 141. The chain 142 is engaged with the third gear 141 and the fourth gear respectively and is arranged on the conveying table 12 along the length direction of the conveying table 12.

[0051] When the linkage shaft 13 is driven, it drives the third gear 141 to rotate. The third gear 141 drives the chain 142 to move along the conveyor table 12. The power is transmitted to the fourth gear through the chain 142, causing the fourth gear to rotate, thereby conveying the steel to be packaged placed on the chain 142 to the end of the conveying mechanism 1.

[0052] For example, two sets of gear chain assemblies 14 are provided, which saves on the cost of using parts while still meeting the requirements for conveying the steel to be packaged. The number of gear chain assemblies 14 is not specifically limited and can be set according to the length of the steel to be packaged.

[0053] like Figure 2 As shown, in some embodiments of this utility model, the gear chain assembly 14 further includes a gear drive assembly 143. That is, the structure in which the linkage shaft 13 is driven is the gear drive assembly 143. The gear drive assembly 143 includes a third drive member 143a, a fifth gear 143b, a drive chain 143c, and a sixth gear 143d. The output end of the third drive member 143a is sleeved on the fifth gear 143b. The drive chain 143c is sleeved on both the fifth gear 143b and the sixth gear 143d. The linkage shaft 13 is simultaneously sleeved on both the sixth gear 143d and the third gear 141.

[0054] When the third drive component 143a is working, it drives the fifth gear 143b to rotate. The fifth gear 143b drives the drive chain 143c to rotate. The drive chain 143c transmits power to the sixth gear 143d. The sixth gear 143d drives the linkage shaft 13 to rotate. The linkage shaft 13 drives the third gear 141 to rotate, thereby driving each gear chain group 14 to move. This causes the chain 142 to move along the length of the conveyor table 12, thereby conveying the steel to be packaged placed on the chain 142 from the beginning end of the base 11 to the end end of the base 11.

[0055] like Figure 1 As shown, in some embodiments of this utility model, the conveying mechanism 1 further includes a limiting part 15. The limiting part 15 is disposed at the end of the base 11. When the steel to be packaged is conveyed from the starting end of the base 11 to the end of the base 11 by the gear chain assembly 14, the limiting part 15 limits these steel to be packaged, thereby ensuring that these steel to be packaged are confined within a certain space, ensuring that the steel in this space is neatly arranged, so that after the feeding mechanism 5 absorbs these steel, they can be neatly arranged and placed in the storage mechanism 2, thereby sorting out the scattered steel to be packaged.

[0056] like Figure 1 and Figure 2As shown, in some embodiments of this utility model, the limiting part 15 includes a baffle 151 and a cylinder assembly 152. The baffle 151 is connected to the piston rod of the cylinder assembly 152 and is used to limit the steel to be packaged placed on the chain 142. Baffles 151 and cylinder assemblies 152 are provided on both sides of the base 11, and the baffles are connected to the piston rods of the cylinder assemblies 152.

[0057] The steel to be packaged is conveyed to the end of the base 11, and the cylinder assembly 152 operates. For example, gas enters the cylinder and pushes the piston rod towards the steel to be packaged, thereby causing the baffle 151 to move towards the steel to be packaged until the two baffles 151 abut against the two ends of the steel to be packaged, thus neatly arranging the steel to be packaged between the two baffles 151 on the chain 142. After the unloading mechanism 5 picks up the steel to be packaged and rises to a certain height, it exhausts the gas, and the piston rod drives the baffle 151 back to its initial position.

[0058] It should be noted that only after the steel materials to be packaged on the chain 142 are arranged properly, when the magnetic suction part 43 simultaneously attracts multiple steel materials to be packaged and places them in the storage mechanism 2, the multiple steel materials to be packaged in the storage mechanism 2 are stacked in layers. The packaging process can be completed simply by bundling and packaging the multi-layer stacked steel materials.

[0059] like Figure 1 As shown, in some embodiments of this utility model, the storage mechanism 2 includes a frame 21 and drive wheels 22. The drive wheels 22 are located at the bottom end of the frame 21. The unloading mechanism 5 absorbs and transfers multiple neatly arranged steel pieces to be packaged into the frame 21 until they are stacked to a certain extent. Then, a frame-type packaging component is used to bundle and package the neatly stacked steel pieces. The drive wheels 22 drive the frame 21 loaded with packaged steel pieces to move within the factory to the transportation location, greatly saving manpower. It should be noted that the storage mechanism 2 can be used in both the unloading and loading stages, thereby enabling automatic internal circulation and reducing reliance on forklifts.

[0060] like Figure 1 As shown, in some embodiments of this utility model, the support frame 3 includes a support frame 31 and a plurality of fixing posts 32. The support frame 31 is disposed on the plurality of fixing posts 32. Specifically, the support frame 31 is a rectangular frame, four fixing posts 32 are respectively connected to the four corners of the rectangular frame, and two fixing posts 32 are fixed to the longer opposite sides of the rectangular frame, so that the six fixing posts 32 support the support frame 31 and place it above the conveying mechanism 1 and the storage mechanism 2.

[0061] In some embodiments, the magnetic suction part 43 is an electromagnet 431. When the feeding mechanism 4 is working, the electromagnet 431 is powered to generate magnetism and adsorb the steel to be packed. The lifting driving part 42 drives the electromagnet 431 to move downward in the vertical direction and abuts and adsorbs the steel to be packed. After the adsorption is completed, the lifting driving part 42 drives the electromagnet 431 to move upward in the vertical direction to a suitable height. The translation driving part 44 drives the sliding part 45 to move horizontally towards the starting end of the conveying mechanism 1, so as to drive the electromagnet 431 with the steel to be packed to move synchronously horizontally and move above the starting end of the conveying mechanism 1. The lifting driving part 42 drives the electromagnet 431 with the steel to be packed to move downward in the vertical direction to a certain height, and then the electromagnet 431 is powered off and demagnetized, and the steel to be packed falls off the electromagnet 431 automatically, so as to be arranged neatly on the conveying mechanism 1. The working mode of the discharging mechanism 5 is the same, which will not be described here.

[0062] Exemplarily, the automatic packing device is used for packing the steel for assembling the disc-type scaffold, and includes the following steps:

[0063] Step S81: The lifting driving part 42 of the feeding mechanism 4 drives the magnetic suction part 43 to move downward towards the steel to be packed until the magnetic suction part 43 abuts and adsorbs the steel to be packed, and then the lifting driving part 42 of the feeding mechanism 4 drives the magnetic suction part 43 to move upward until a first preset height.

[0064] In step S81, the following steps are included: the first driving part 421 drives the worm 422 to rotate, the worm 422 drives the worm wheel 423 to rotate synchronously, the worm wheel 423 drives the lead screw 424 to move linearly downward in the vertical direction, so as to drive the electromagnet 431 to move downward synchronously, power the electromagnet 431 to generate magnetism, and perform the action of adsorbing the steel to be packed; and then the lead screw 424 is driven to move upward in the vertical direction, and the electromagnet 431 with the steel to be packed also moves upward to the first preset height.

[0065] Step S82: The translation driving part 44 of the feeding mechanism 4 drives the sliding part 45 to move horizontally along the support frame 3 to a preset horizontal position, and the magnetic suction part 43 releases the steel to be packed to the conveying mechanism 1.

[0066] In step S82, specifically comprising the following steps: the second driving member 441 drives the first gear 442 to rotate, and the power is transmitted to the second gear 444 through the transmission chain 443, the second gear 444 drives the connecting shaft 453 to move, the connecting shaft 453 drives the sliding wheel 451 to slide along the guide rail of the support frame 3, the sliding wheel 451 drives the fixed frame 452 to move in the horizontal direction, the fixed frame 452 drives the frame body 411 to make synchronous translational motion, so as to drive the bottom plate 412 and the electromagnet 431 carrying the lifting driving part 42 to make synchronous translational motion to a preset horizontal position, i.e. above the starting end of the base 11; and then the lead screw 424 is driven to move downward to the appropriate position, the electromagnet 431 is de-energized and demagnetized, so that the steel to be packaged can directly fall off on the chain 142.

[0067] Step S83: the conveying mechanism 1 conveys the steel to be packaged to the end of the conveying mechanism 1.

[0068] In step S83, the gear chain set 14 of the conveying mechanism 1 works, conveying the steel to be packaged at the starting end of the base 11 to the end of the base 11, and the steel to be packaged is arranged on the chain 142 one by one, and in this process, the appearance defects of the steel to be packaged are detected by the optical sensor, to ensure that the steel to be packaged conveyed to the end is all qualified products in appearance quality.

[0069] Step S84: the lifting driving part 42 of the discharging mechanism 5 drives the magnetic attraction part 43 to move downward, after the steel to be packaged at the end of the conveying mechanism 1 is adsorbed, the lifting driving part 42 of the discharging mechanism 5 drives the magnetic attraction part 43 to move upward until the second preset height.

[0070] In step S84, specifically comprising the following steps: the first driving member 421 of the discharging mechanism 5 drives the worm 422 to rotate, the worm 422 drives the worm gear 423 to rotate synchronously, the worm gear 423 drives the lead screw 424 to move linearly downward in the vertical direction, so as to drive the electromagnet 431 to move downward synchronously, the electromagnet 431 is energized, so that the electromagnet 431 generates magnetism, and the action of adsorbing multiple steels to be packaged is performed; and then the lead screw 424 is driven to move upward in the vertical direction, and the electromagnet 431 carrying the steel to be packaged also rises to the second preset height.

[0071] Step S85: the translational driving part 44 of the discharging mechanism 5 drives the sliding part 45 to move horizontally along the support frame 3 until above the storage mechanism 2, the magnetic attraction part 43 detaches the steel to be packaged into the storage mechanism 2, so as to package multiple steels to be packaged.

[0072] In step S85, specifically comprising the following steps: the second driving piece 441 of the discharging mechanism 5 drives the first gear 442 to rotate, the power is transmitted to the second gear 444 through the transmission chain 443, the second gear 444 drives the connecting shaft 453 to move, the connecting shaft 453 drives the sliding wheel 451 to slide along the guide rail of the support frame 3, the sliding wheel 451 drives the fixed frame 452 to move in the horizontal direction, the fixed frame 452 drives the frame body 411 to make synchronous translational motion, thereby driving the bottom plate 412 carrying the lifting driving part 42 and the electromagnet 431 to make synchronous translational motion to the upper side of the storage mechanism 2; the lead screw 424 is driven again to move downward to the appropriate position in the vehicle frame 21, the electromagnet 431 is de-energized and demagnetized, so that the steel to be packed can directly fall into the vehicle frame 21; until it is stacked to a certain extent, the steel is bundled and packaged by using the frame type packaging piece, thereby completing the arrangement and packaging work.

[0073] In summary, in view of the technical problems of low efficiency of arranging and packaging various steels for assembling disc-type scaffoldings by manual method, the utility model provides an automatic packaging device, which performs adsorption and taking of the steel to be packed through the design of the feeding mechanism, specifically, the lifting driving part of the feeding mechanism drives the magnetic attraction part to move up and down in the vertical direction, so that the magnetic attraction part abuts and adsorbs the steel to be packed, and the translational driving part of the feeding mechanism drives the sliding part to move horizontally along the support frame, so as to drive the magnetic attraction part with the steel to be packed to move synchronously horizontally, so that the steel to be packed is transferred to the upper side of the starting end of the conveying mechanism, and then the lifting driving part drives the magnetic attraction part to the appropriate position, and the magnetic attraction part desorbs the steel to be packed to the starting end of the conveying mechanism, so that the feeding mechanism can adapt to the uneven height of the steel to be packed, and the magnetic feeding efficiency is guaranteed; and the steel to be packed is conveyed from the starting end to the end end through the conveying mechanism, and in the conveying process, the plurality of steels to be packed are arranged in a neat and orderly manner, so that the steel to be packed at the end end of the conveying mechanism is arranged in a neat and orderly manner on the conveying mechanism; and the plurality of steels to be packed arranged in a neat and orderly manner are simultaneously adsorbed and taken into the storage mechanism through the discharging mechanism, specifically, the lifting driving part of the discharging mechanism drives the magnetic attraction part to move up and down in the vertical direction, so that the magnetic attraction part simultaneously adsorbs the plurality of steels to be packed arranged in a neat and orderly manner, the translational driving part of the discharging mechanism drives the sliding part to move horizontally, so as to drive the magnetic attraction part with the plurality of steels to be packed to move synchronously, until the upper side of the storage mechanism, and then the lifting driving part drives the magnetic attraction part with the plurality of steels to be packed to the appropriate height, and the magnetic attraction part desorbs the steels to be packed into the storage mechanism, so that the steels stacked in a neat and orderly manner are bundled and packaged, thereby completing the arrangement and packaging of the scattered steels to be packed, significantly improving the packaging efficiency of the steels for assembling disc-type scaffoldings, and saving a large amount of human resources. Therefore, the utility model effectively overcomes the shortcomings of the prior art and has high industrial utilization value.

[0074] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the present application should be covered by the claims of the present application.

Claims

1. An automatic packing device for packing steel materials for assembling a disc-type scaffold, characterized in that, The application relates to a steel material packaging device. The device comprises a conveying mechanism (1), a storage mechanism (2) arranged at the end of the conveying mechanism (1), a support frame (3) arranged above the conveying mechanism (1) and the storage mechanism (2), an upper feeding mechanism (4) and a lower feeding mechanism (5) arranged at the two ends of the support frame (3) respectively, the upper feeding mechanism (4) is used for taking and placing the steel material to be packaged to the conveying mechanism (1), the conveying mechanism (1) is used for conveying the steel material to be packaged to the end of the conveying mechanism (1), and the lower feeding mechanism (5) is used for taking and placing the steel material to be packaged at the end of the conveying mechanism (1) to the storage mechanism (2), the upper feeding mechanism (4) and the lower feeding mechanism (5) each comprise a mounting part (41), a lifting driving part (42), a magnetic attraction part (43), a translation driving part (44) and a sliding part (45), the lifting driving part (42) is arranged on the mounting part (41), the bottom of the lifting driving part (42) is connected to the magnetic attraction part (43), and the lifting driving part (42) is used for driving the magnetic attraction part (43) to make lifting movement. The translation driving part (44) is connected with the sliding part (45), the sliding part (45) is connected with the mounting part (41), the translation driving part (44) is used for driving the sliding part (45) to make translation movement along the support frame (3), so as to drive the mounting part (41), the lifting driving part (42) and the magnetic attraction part (43) to make synchronous translation movement. The device further comprises a detection mechanism arranged on the support frame (3) and above the conveying mechanism (1), and used for detecting the appearance of the steel material to be packaged. The lifting driving part (42) comprises a first driving piece (421), a worm (422), a worm wheel (423) and a lead screw (424), the worm wheel (423) is internally provided with an internal thread, the lead screw (424) is provided with an external thread matched with the internal thread, the output end of the first driving piece (421) is connected with one end of the worm (422), the helical teeth of the worm (422) are engaged with the worm wheel (423), the lead screw (424) is sleeved on the worm wheel (423), the bottom of the lead screw (424) is connected with the magnetic attraction part (43), the first driving piece (421) drives the worm (422) to make rotary movement, the worm (422) drives the worm wheel (423) to make synchronous rotary movement, the worm wheel (423) drives the lead screw (424) to make linear lifting movement, so as to drive the magnetic attraction part (43) to make synchronous lifting movement. The upper feeding mechanism (4) and the lower feeding mechanism (5) each further comprise a connecting plate (46), one side of the connecting plate (46) is connected with the bottom of the lead screw (424), and the other side of the connecting plate (46) is connected with the magnetic attraction part (43).

2. The automatic packaging apparatus according to claim 1, characterized in that, ​ 3. The automatic packaging apparatus according to claim 1, characterized in that, ​ 4. The automatic packaging apparatus according to claim 3, characterized in that, ​ 5. The automatic packaging apparatus according to claim 1, characterized in that, The translation driving part (44) includes a second driving element (441), a first gear (442), a transmission chain (443) and a second gear (444), the output end of the second driving element (441) is sleeved on the first gear (442), the transmission chain (443) is engaged with the first gear (442) and the second gear (444) respectively, and the second gear (444) is connected with the sliding part (45).

6. The automatic packaging apparatus according to claim 5, characterized in that, The sliding part (45) includes a sliding wheel (451), a fixed frame (452) and a connecting shaft (453), the sliding wheel (451) is arranged on the guide rail of the support frame (3) and connected with the fixed frame (452); the connecting shaft (453) is sleeved on the second gear (444) and connected with the end side of the sliding wheel (451), when the second gear (444) is driven, the connecting shaft (453) drives the sliding wheel (451) to slide along the guide rail.

7. The automatic packaging apparatus according to claim 1, characterized in that, The conveying mechanism (1) includes a base (11), a conveying table (12), a linkage shaft (13) and a plurality of gear chain groups (14), the conveying table (12) is arranged on the base (11), each gear chain group (14) includes a third gear (141), a fourth gear and a chain (142), the linkage shaft (13) is sleeved on the third gear (141), the chain (142) is engaged with the third gear (141) and the fourth gear respectively and arranged on the conveying table (12) along the length direction of the conveying table (12); when the linkage shaft (13) is driven, the third gear (141) is driven to rotate, the third gear (141) drives the chain (142) to move along the conveying table (12), and the chain (142) drives the fourth gear to rotate, so as to convey the steel to be packed on the chain (142) to the end of the conveying mechanism (1).

8. The automatic packaging apparatus according to claim 7, characterized in that, The conveying mechanism (1) further includes a limiting part (15), and the limiting part (15) is arranged at the end of the base (11).

9. The automatic packaging apparatus according to claim 8, characterized in that, The limiting part (15) includes a baffle (151) and a cylinder assembly (152), the baffle (151) is connected with the piston rod of the cylinder assembly (152), and is used for limiting the steel to be packed on the chain (142).

10. The automatic packaging apparatus according to claim 1, characterized in that, The storage mechanism (2) includes a vehicle frame (21) and a driving wheel (22), and the driving wheel (22) is arranged at the bottom end of the vehicle frame (21).

Images