Intelligent electric deviation adjusting structure for belt

Abstract

The utility model relates to the technical field of belt transportation, in particular to an intelligent electric deviation-adjusting structure for a belt, which comprises an electric deviation-adjusting structure body, the electric deviation-adjusting structure body comprises a deviation-adjusting support, an upper electric deviation-adjusting structure and a lower electric deviation-adjusting structure arranged below the upper electric deviation-adjusting structure are arranged on the deviation-adjusting support in a matched mode, and the deviation-adjusting support is provided with a deviation-adjusting groove. The electric upper deviation adjusting structure and the electric lower deviation adjusting structure are provided with a belt in a matched mode, and the automatic deviation adjusting function of the belt is achieved through the design of the electric deviation adjusting structure body. The electric upper deviation adjusting structure and the electric lower deviation adjusting structure which are arranged on the deviation adjusting support in a matched mode are compact in overall structure, easy to install and maintain and suitable for various belt conveying systems.

Description

TECHNICAL FIELD

[0001] The utility model relates to a belt transportation technical field especially relates to a belt is with intelligent electric deviation adjusting structure. BACKGROUND

[0002] In the belt transmission system, the belt deviation is a long -existing and urgent problem. In the running process, due to various factors such as uneven belt tension, uneven material distribution, drum or support roller installation deviation, etc., the belt is easy to deviate from the predetermined running track, that is, the deviation phenomenon occurs. The belt deviation not only affects the transmission efficiency, but also can cause the belt edge wear, material spill, and even cause equipment damage or safety accident in serious case.

[0003] The traditional belt deviation adjusting mode adopts manual adjustment or simple mechanical type deviation adjusting device, and these modes have the defects of low deviation adjusting precision, complicated adjusting process, unable to real-time monitoring and adjusting. With the development of industrial automation and intelligent technology, the market puts forward higher requirements on the stability and intelligent level of the belt transmission system. Therefore, it is particularly important to develop an intelligent electric deviation adjusting structure which can automatically adjust the belt position and has high deviation adjusting precision. SUMMARY

[0004] To solve the problems existing in the prior art, the utility model provides a belt is with intelligent electric deviation adjusting structure, through the design of electric deviation adjusting structure body, realizes the automatic deviation adjusting function of belt. The electric deviation adjusting structure and the electric deviation adjusting structure are matched and arranged on the deviation adjusting support, the overall structure is compact, easy to install and maintain, and suitable for various belt transmission systems.

[0005] To achieve the above purpose, the utility model provides a belt is with intelligent electric deviation adjusting structure, including electric deviation adjusting structure body, the electric deviation adjusting structure body includes deviation adjusting support, the electric deviation adjusting structure body includes deviation adjusting support, and the electric deviation adjusting structure is matched and arranged on the electric deviation adjusting structure, and the electric deviation adjusting structure is matched and arranged on the electric deviation adjusting structure.

[0006] As a further improvement of the utility model, in order to realize the accurate adjustment of the belt position, help to stabilize the belt operation and reduce the possibility of deviation, the electric deviation adjusting structure includes an upper deviation adjusting fixed base, the upper deviation adjusting fixed base is matched and arranged on the upper deviation adjusting vibration support, and a plurality of upper deviation adjusting centering rollers are matched and arranged on the upper deviation adjusting vibration support, one group of upper deviation adjusting centering rollers is arranged at the center position of the upper deviation adjusting vibration support, and the rest upper deviation adjusting centering rollers are arranged on both sides of the upper deviation adjusting vibration support, forming a U-shaped structure.

[0007] As a further improvement of the utility model, in order to provide power support for the upper deviation adjusting vibration roller, realize the active deviation adjusting of the belt, the upper deviation adjusting driving motor is arranged in the upper deviation adjusting fixed chassis, the driving motor is connected with the upper deviation adjusting vibration roller, and the upper deviation adjusting vibration roller is arranged below the upper deviation adjusting centering roller in the middle of the upper deviation adjusting vibration support.

[0008] As a further improvement of the utility model, in order to provide additional support and guide for the belt, help to reduce deviation, realize the real-time monitoring and adjustment of the position of the belt, the two sides of the upper deviation adjusting fixed chassis are provided with deviation correcting roller frame groups, the deviation correcting roller frame group comprises a first deviation correcting roller and a second deviation correcting roller arranged on the other side of the upper deviation correcting rack, and the first deviation correcting roller and the second deviation correcting roller are respectively provided with a first detection driving wheel and a second detection driving wheel.

[0009] As a further improvement of the utility model, in order to enhance the sensitivity and accuracy of detection, help to maintain the stable operation of the belt, reduce friction and wear, the first detection driving wheel and the second detection driving wheel are relatively staggered, the first detection driving wheel is arranged on the outside of the upper deviation adjusting fixed chassis, the second detection driving wheel is arranged on the inside of the upper deviation adjusting fixed chassis, and the upper end belt conveying wheel is arranged on the outside of the middle part of the upper deviation adjusting fixed chassis.

[0010] As a further improvement of the utility model, in order to realize the deviation adjusting function of the lower layer of the belt, enhance the stability and reliability of deviation adjusting, the electric lower deviation adjusting structure comprises a lower deviation adjusting fixed base, a control box is arranged on the lower deviation adjusting fixed base, the control box is provided with a lower deviation adjusting driving motor, the lower deviation adjusting driving motor is connected with a lower deviation adjusting vibration roller, a lower deviation adjusting centering roller is arranged above the lower deviation adjusting vibration roller, and the lower deviation adjusting centering roller is in the form of a long strip.

[0011] As a further improvement of the utility model, in order to adapt to belts of different widths and improve universality, the lower deviation adjusting centering roller is arranged on one side of the control box, a lower deviation adjusting detection driving device is arranged on the other side of the control box, the lower deviation adjusting detection driving device comprises lower deviation adjusting detection driving wheels arranged on the two sides of the lower deviation adjusting detection driving device, and lower deviation adjusting conveying wheels are arranged between the two lower deviation adjusting detection driving wheels.

[0012] As a further improvement of the utility model, in order to realize the real-time monitoring and adjustment of the lower layer of the belt, the two lower deviation adjusting detection driving wheels are staggered, the lower deviation adjusting detection driving wheel on any one side is arranged towards one side of the control box, the other lower deviation adjusting detection driving wheel is arranged outward, and the two lower deviation adjusting detection driving wheels are provided with lower deviation adjusting deviation correcting rollers.

[0013] The utility model discloses a working time, and the electric deviation adjusting structure body is installed in the proper position of the belt transmission system through the deviation adjusting support.

[0014] Belt running monitoring:

[0015] When the belt starts running, the first and second detection driving wheels on both sides of the upper deviation adjusting fixed bracket start monitoring the running state of the belt. By being set relatively staggered, the first and second detection driving wheels can more sensitively detect the deviation of the belt.

[0016] Upper deviation adjusting structure adjustment:

[0017] If the belt deviates upward, the first or second detection driving wheel will detect this change and transmit a signal to the upper deviation adjusting driving motor. The driving motor starts, drives the upper deviation adjusting vibrating roller to vibrate, and then adjusts the belt through the upper deviation adjusting centering roller, so that it returns to the normal position. The U-shaped structure on the upper deviation adjusting vibrating bracket helps to stabilize the belt and reduce the possibility of deviation.

[0018] Lower deviation adjusting structure adjustment:

[0019] The lower deviation adjusting structure also monitors the running state of the belt. If the belt deviates downward, the lower deviation adjusting detection driving wheel in the lower deviation adjusting detection driving device will detect this change and transmit a signal to the control box. According to the received signal, the control box controls the lower deviation adjusting vibrating roller to vibrate, and then adjusts the belt through the lower deviation adjusting centering roller. The long strip structure of the lower deviation adjusting centering roller adapts to belts of different widths, improving the versatility.

[0020] Continuous monitoring and adjustment:

[0021] During the running of the belt, the upper deviation adjusting structure and the lower deviation adjusting structure continuously monitor the running state of the belt and adjust as needed. This intelligent electric control method realizes real-time monitoring and automatic adjustment of the position of the belt, improving the accuracy and efficiency of deviation adjustment.

[0022] The utility model discloses the beneficial effect lies in:

[0023] Improving the deviation adjusting efficiency and accuracy:

[0024] Through the cooperation of the upper deviation adjusting structure and the lower deviation adjusting structure, automatic deviation adjustment during the running of the belt is realized. This double-layer deviation adjusting structure can more accurately perceive the deviation of the belt and quickly make adjustments, thereby improving the efficiency and accuracy of deviation adjustment.

[0025] Enhancing stability and reliability:

[0026] The electric bias adjusting structure body includes a bias adjusting support and upper and lower bias adjusting structures arranged on the support, which makes the whole bias adjusting system more stable and reliable.

[0027] Optimized structure design:

[0028] The upper bias adjusting structure adopts a U-shaped structure with multiple groups of upper bias adjusting centering rollers, which can more effectively guide the belt back to the correct track. Meanwhile, the combination of the long strip-shaped lower bias adjusting centering roller and the control box further optimizes the design of the bias adjusting structure, making the bias adjusting process smoother.

[0029] Intelligent control:

[0030] The control box enables the whole bias adjusting system to realize intelligent control. Through the built-in sensors and control system, the running state of the belt can be monitored in real time, and the bias adjusting force and direction can be automatically adjusted according to the actual situation, thereby realizing intelligent management of the belt running.

[0031] Improved running safety:

[0032] The setting of the bias adjusting roller support group and the drive checking wheel not only enhances the stability of the bias adjusting structure, but also improves the safety of the belt running. When the belt deviates, these components can quickly respond to prevent the belt from being damaged or causing safety accidents due to excessive deviation. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to facilitate the understanding of those skilled in the art, the present application will be further described below in conjunction with the drawings:

[0034] Figure 1 is a structural diagram of the electric upper bias adjusting structure of the present application.

[0035] Figure 2 is an upper view of the electric upper bias adjusting structure.

[0036] Figure 3 is a left view of the electric upper bias adjusting structure.

[0037] Figure 4 is a lower view of the electric upper bias adjusting structure.

[0038] Figure 5 is a front view of the electric lower bias adjusting structure.

[0039] Figure 6 is a lower view of the electric lower bias adjusting structure.

[0040] Figure 7 is a left view of the electric lower bias adjusting structure.

[0041] Wherein, 1 adjust the bias bracket, 2 electric up bias structure, 3 electric down bias structure, 4 up bias fixed chassis, 5 up bias vibration bracket, 6 up bias centering roller, 7 up bias drive motor, 8 up bias vibration roller, 9 deviation correction roller frame group, 10 first deviation correction roller, 11 second deviation correction roller, 12 first detection driving wheel, 13 second detection driving wheel, 14 upper end belt conveying wheel, 15 lower bias fixed base, 16 control box, 17 lower bias vibration roller, 18 lower bias centering roller, 19 lower bias detection driving device, 20 lower bias detection driving wheel, 21 lower bias conveying wheel, 22 lower bias deviation correction roller, 23 lower bias drive motor. DETAILED DESCRIPTION

[0042] In order for those skilled in the art to better understand the technical solutions in the present application, the following will combine the accompanying drawings to further describe the technical solutions in the present application. Figures 1-7 Further description of the utility model, the following examples are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model.

[0043] As Figures 1-7 The utility model discloses an intelligent electric deviation adjusting structure for belt, which comprises an electric deviation adjusting structure body, the electric deviation adjusting structure body comprises a deviation adjusting bracket 1, an electric up deviation adjusting structure 2 and an electric down deviation adjusting structure 3 are arranged on the deviation adjusting bracket 1 in a matched mode, and the electric up deviation adjusting structure 2 and the electric down deviation adjusting structure 3 are matched with a belt.

[0044] The electric up deviation adjusting structure 2 comprises an up bias fixed chassis 4, a plurality of up bias centering rollers 6 are arranged on the up bias vibration bracket 5 in a matched mode, one of the up bias centering rollers 6 is arranged at the center position of the up bias vibration bracket 5, and the rest of the up bias centering rollers 6 are arranged on both sides of the up bias vibration bracket 5 to form a U-shaped structure.

[0045] The up bias fixed chassis 4 is matched with an up bias drive motor 7, the drive motor is connected with an up bias vibration roller 8, and the up bias vibration roller 8 is arranged below the up bias centering roller 6 in the middle of the up bias vibration bracket 5.

[0046] The up bias fixed chassis 4 is matched with an up bias drive motor 7, the drive motor is connected with an up bias vibration roller 8, and the up bias vibration roller 8 is arranged below the up bias centering roller 6 in the middle of the up bias vibration bracket 5.

[0047] The first detection driving wheel 12 and the second detection driving wheel 13 are oppositely staggered, the first detection driving wheel 12 is arranged on the outer side of the upper deviation adjusting fixed base 4, the second detection driving wheel 13 is arranged on the inner side of the upper deviation adjusting fixed base 4, and the upper end belt conveying wheel 14 is arranged on the outer side of the middle part of the upper deviation adjusting fixed base 4.

[0048] The electric downward deviation adjusting structure 3 comprises a downward deviation adjusting fixed base 15, a control box 16 is arranged on the downward deviation adjusting fixed base 15, a downward deviation adjusting driving motor 23 is arranged in the control box 16 in a matched mode, a downward deviation adjusting vibrating carrier roller 17 is connected to the downward deviation adjusting driving motor 23, a downward deviation adjusting centering carrier roller 18 is arranged above the downward deviation adjusting vibrating carrier roller 17 in a matched mode, and the downward deviation adjusting centering carrier roller 18 is arranged in a long strip structure.

[0049] The downward deviation adjusting centering carrier roller 18 is arranged on one side of the control box 16, a downward deviation adjusting detection driving device 19 is arranged on the other side of the control box 16, the downward deviation adjusting detection driving device 19 comprises downward deviation adjusting detection driving wheels 20 arranged on both sides of the downward deviation adjusting detection driving device 19, and a downward deviation adjusting conveying wheel 21 is arranged between the downward deviation adjusting detection driving wheels 20 on both sides.

[0050] The downward deviation adjusting detection driving wheels 20 on both sides are staggered, the downward deviation adjusting detection driving wheel 20 on any one side is arranged towards one side of the control box 16, the downward deviation adjusting detection driving wheel 20 on the other side is arranged outward, and the downward deviation adjusting detection driving wheels 20 on both sides are matched with a downward deviation adjusting correcting roller 22.

[0051] When the utility model works, the electric deviation adjusting structure body is installed in a proper position of the belt conveying system through the deviation adjusting support 1. The electric upward deviation adjusting structure 2 and the electric downward deviation adjusting structure 3 are arranged above and below the deviation adjusting support 1 respectively and are matched with the belt.

[0052] Belt running monitoring:

[0053] When the belt starts running, the first detection driving wheel 12 and the second detection driving wheel 13 on both sides of the upward deviation adjusting fixed base 4 start monitoring the running state of the belt. The first detection driving wheel 12 and the second detection driving wheel 13 can more sensitively detect the deviation of the belt through the relative staggered arrangement.

[0054] Upward deviation adjusting structure adjustment:

[0055] If the belt deviates upward, the first detection driving wheel 12 or the second detection driving wheel 13 will detect the change and transmit the signal to the upward deviation adjusting driving motor 7. The driving motor starts to drive the upward deviation adjusting vibrating carrier roller 8 to vibrate, and then adjusts the belt through the upward deviation adjusting centering carrier roller 6 to make it return to the normal position. The U-shaped structure upward deviation adjusting centering carrier roller 6 on the upward deviation adjusting vibrating support 5 helps to stabilize the belt and reduce the possibility of deviation.

[0056] Downward deviation structure adjustment:

[0057] The downward deviation structure also monitors the running state of the belt. If the belt deviates downward, the downward deviation detection and driving wheel 20 in the downward deviation detection and driving device 19 detects the change and transmits a signal to the control box 16. According to the received signal, the control box 16 controls the vibration of the downward deviation vibration roller 17, and then adjusts the belt through the downward deviation centering roller 18. The long strip structure of the downward deviation centering roller 18 adapts to belts of different widths, improving the versatility.

[0058] Continuous monitoring and adjustment:

[0059] During the operation of the belt, the upward deviation structure and the downward deviation structure continuously monitor the running state of the belt and adjust as needed. This intelligent electric control method realizes real-time monitoring and automatic adjustment of the position of the belt, improving the accuracy and efficiency of the deviation adjustment.

[0060] The utility model is not limited to the above embodiment, on the basis of the technical scheme disclosed in the utility model, the technical personnel in the art can make some replacement and deformation to some technical features in the disclosed technical content without creative labor, and these replacement and deformation are within the protection scope of the utility model.

Claims

1. A smart electric belt deviation adjusting structure for a belt, comprising an electric deviation adjusting structure body, characterized in that, The electric bias adjusting structure body comprises a bias adjusting support (1), an electric upper bias adjusting mechanism (2) is arranged on the bias adjusting support (1) in a matched mode, and an electric lower bias adjusting mechanism (3) is arranged below the electric upper bias adjusting mechanism in a matched mode; the electric upper bias adjusting mechanism (2) and the electric lower bias adjusting mechanism (3) are arranged in a matched mode and are provided with a belt; The electric upper bias adjusting mechanism (2) comprises an upper bias adjusting fixed base (4), the upper bias adjusting fixed base (4) is arranged in a matched mode and is provided with an upper bias adjusting vibration support (5), and a plurality of groups of upper bias adjusting centering carrier rollers (6) are arranged on the upper bias adjusting vibration support (5) in a matched mode; one group of the upper bias adjusting centering carrier rollers (6) is arranged at a central position of the upper bias adjusting vibration support (5), and the rest of the upper bias adjusting centering carrier rollers (6) are arranged at two sides of the upper bias adjusting vibration support (5) respectively, so as to form a U-shaped structure; The electric lower bias adjusting mechanism (3) comprises a lower bias adjusting fixed base (15), the lower bias adjusting fixed base (15) is provided with a control box (16), the control box (16) is arranged in a matched mode and is provided with a lower bias adjusting driving motor (23), the lower bias adjusting driving motor (23) is connected and provided with a lower bias adjusting vibration carrier roller (17), the lower bias adjusting vibration carrier roller (17) is arranged above a lower bias adjusting centering carrier roller (18) in a matched mode, and the lower bias adjusting centering carrier roller (18) is arranged in a long strip structure as a whole.

2. The intelligent electric deviation adjusting structure for a belt according to claim 1, characterized in that, The upper bias adjusting fixed base (4) is arranged in a matched mode and is provided with an upper bias adjusting driving motor (7), the driving motor is connected and provided with an upper bias adjusting vibration carrier roller (8), and the upper bias adjusting vibration carrier roller (8) is arranged below the upper bias adjusting centering carrier roller (6) at the middle of the upper bias adjusting vibration support (5).

3. The intelligent electric deviation adjusting structure for belt according to claim 2, characterized in that, Two sides of the upper bias adjusting fixed base (4) are provided with a bias correcting carrier roller frame group (9), the bias correcting carrier roller frame group (9) comprises a first bias correcting roller (10) and a second bias correcting roller (11) arranged on the other side of the upper bias correcting frame, and the first bias correcting roller (10) and the second bias correcting roller (11) are arranged in a matched mode and are respectively provided with a first driving detecting wheel (12) and a second driving detecting wheel (13).

4. The intelligent electric deviation adjusting structure for belt according to claim 3, characterized in that, The first driving detecting wheel (12) and the second driving detecting wheel (13) are arranged in a staggered mode, the first driving detecting wheel (12) is arranged on the outside of the upper bias adjusting fixed base (4), the second driving detecting wheel (13) is arranged on the inside of the upper bias adjusting fixed base (4), and an upper end belt conveying wheel (14) is arranged on the outside of the middle part of the upper bias adjusting fixed base (4).

5. The intelligent electric deviation adjusting structure for a belt according to claim 1, characterized in that, The lower bias adjusting centering carrier roller (18) is arranged on one side of the control box (16), the control box (16) is provided with a lower bias adjusting driving detecting device (19) on the other side, the lower bias adjusting driving detecting device (19) comprises lower bias adjusting driving detecting wheels (20) arranged on two sides of the lower bias adjusting driving detecting device (19), and a lower bias adjusting conveying wheel (21) is arranged between the two lower bias adjusting driving detecting wheels (20).

6. The intelligent electric deviation adjusting structure for a belt according to claim 5, characterized in that, The two lower bias adjusting driving detecting wheels (20) are arranged in a staggered mode, any one side of the lower bias adjusting driving detecting wheel (20) is arranged towards one side of the control box (16), the other side of the lower bias adjusting driving detecting wheel (20) is arranged outward, and the two lower bias adjusting driving detecting wheels (20) are arranged in a matched mode and are provided with a lower bias adjusting correcting roller (22).

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