Raw material quantitative feeding device based on casting machining

The quantitative feeding device for raw materials in casting processing utilizes a stepper motor and bevel gear transmission system to achieve automated quantitative feeding, solving the problems of instability and safety of manual operation, and improving casting quality and production efficiency.

CN223722045UActive Publication Date: 2025-12-26YANCHENG DAFENG DISTRICT LONGSHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202520332522.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-12-26
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

In current casting processing, manual operation leads to unstable raw material addition, affecting casting quality and production efficiency, and also poses safety hazards.

Method used

A raw material quantitative feeding device based on casting processing is adopted. It uses a stepper motor to drive the transmission rod and a bevel gear transmission system to realize automated quantitative feeding. Combined with the material measuring component and pointer indication of the feeding amount, it ensures accurate addition.

Benefits of technology

This achieved stability and safety in raw material addition, reduced casting scrap rate, and improved production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quantitative raw material feeding device based on casting processing, which relates to the technical field of casting processing, and comprises a casting processing machine, a feeding mechanism is mounted at the upper end of the casting processing machine, the feeding mechanism comprises a material pressing component, a material pressing component, a material pressing component and a material pressing component, and the material pressing component is arranged at the upper end of the casting processing machine and comprises a mounting plate welded on one side of the casting processing machine; a material control box is fixed to one end of the installation plate, a stepping motor is fixedly installed at the end, away from the material control box, of the installation plate, a transmission rod is rotationally installed on the side wall in the material control box, the power input end of the transmission rod is connected with the power output end of the stepping motor, and the end, away from the stepping motor, of the transmission rod is in threaded sleeve connection with a threaded sleeve. And a material pressing plate which is attached to the inner wall of the material control box and horizontally slides is fixed to the tail end of the threaded sleeve, and the problems that in the prior art, raw material adding is achieved by manually controlling opening and closing of a discharging opening of a material storage bin, the raw material adding effect is very unstable due to operation errors, and the rejection rate of castings is often increased are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foundry technology field, concretely is a raw material quantitative feeding device based on foundry processing. BACKGROUND

[0002] In the field of foundry processing, the quantitative feeding of raw materials is a crucial link. Traditional feeding methods often rely on manual operation, which has many shortcomings. First, manual operation cannot guarantee the accuracy and stability of raw material addition, which can easily lead to excessive or insufficient addition of raw materials, affecting the quality and production efficiency of castings. Second, manual operation has a high safety risk, and operators may be at risk of burns or poisoning when handling high-temperature molten materials or harmful substances.

[0003] Referring to the patent entitled "Water glass casting raw material melting device" (publication number CN220759194U, publication date April 12, 2024), by setting an arc-shaped filter plate, a rotating block, and a drive motor, a large amount of heat is generated by starting the heating chamber. The fan transfers the heat to the gas booster, which compresses and pressurizes the hot air to the melting chamber to increase the temperature and melt the water glass casting raw material on the arc-shaped filter plate. At the same time, due to the operation of the drive motor, the rotating rod drives the rotating block to rotate, which in turn causes the rotating block to rotate and scrape the water glass casting raw material on the arc-shaped filter plate, preventing the water glass casting raw material from accumulating and melting.

[0004] The above patent specifically uses a manual addition method for feeding. However, with the continuous development of industrial automation, manual operation cannot meet the high requirements of modern foundry processing for production efficiency and product quality. Most existing quantitative feeding devices use simple mechanical structures such as handheld storage bins and handheld baffles, and the addition of raw materials is achieved by manually controlling the opening and closing of the storage bin discharge port. This method is not only cumbersome to operate, but also has poor synchronization and safety. The addition of raw materials is very unstable due to operational errors, often leading to an increase in the scrap rate of castings. Therefore, the utility model provides a raw material quantitative feeding device based on foundry processing. UTILITY MODEL CONTENTS

[0005] To overcome the shortcomings of the prior art, the utility model provides a raw material quantitative feeding device based on foundry processing, which solves the problem of unstable raw material addition due to operational errors, which often leads to an increase in the scrap rate of castings.

[0006] In order to achieve the above object, the utility model discloses a raw material quantitative feeding device based on casting processing through the following technical schemes:

[0007] The pressing assembly is arranged on the upper end of the casting processing machine and comprises a mounting plate welded to one side of the casting processing machine, a control material box fixed to one end of the mounting plate, a stepping motor fixedly installed at the end of the mounting plate away from the control material box, a transmission rod rotatably installed on the inner side wall of the control material box, a threaded sleeve threadedly sleeved with the transmission rod at the end away from the stepping motor, and a pressing plate fixedly connected with the threaded sleeve and horizontally sliding along the inner wall of the control material box.

[0008] The metering assembly is arranged on the upper end of the control material box and is used for measuring the feeding amount.

[0009] The transmission assembly is arranged in the control material box and is used for transmitting the power of the pressing assembly to the metering assembly.

[0010] Preferably, the first spring is connected with the inner wall of one end of the control material box, and the other end of the first spring is connected with a material blocking plate horizontally sliding along the inner wall of the control material box.

[0011] Preferably, the metering assembly comprises a material ruler fixedly installed on the upper end of the control material box, a fixed block fixedly connected with the front end of the material ruler, a second spring connected with the side of the fixed block, and a sliding block connected with the other end of the second spring.

[0012] Preferably, the T-shaped sliding block is integrally formed on the rear part of the sliding block, a pointer is fixedly connected with the upper end of the sliding block, and the T-shaped sliding block horizontally slides along the T-shaped sliding groove arranged on the front end of the material ruler.

[0013] Preferably, the transmission assembly comprises a first bevel gear welded to the transmission rod, a rotating shaft rotatably installed on the upper end of the control material box, and a second bevel gear welded to the rotating shaft and engaged with the first bevel gear.

[0014] Preferably, the rotating shaft is fixedly connected with a winding reel, and the winding reel and the sliding block are connected with a pull rope.

[0015] Advantages

[0016] The utility model provides a raw material quantitative feeding device based on casting processing.

[0017] 1. The raw material quantitative feeding device based on casting processing, through the pressing assembly, when feeding is required, the stepping motor is started, the power output end drives the transmission rod to rotate, since the threaded sleeve is sleeved with the transmission rod, the rotation of the transmission rod causes the threaded sleeve and the pressing plate at the tail end thereof to move horizontally along the inner wall of the control box, and synchronously extrude the blocking plate and the first spring on the other side, the side displacement of the blocking plate causes the raw material to flow into the feeding port of the casting processing machine through the discharge port, under the control of the travel switch, when the preset feeding amount is reached, the stepping motor stops rotating, and the raw material is added through automatic quantitative pushing, so that the raw material adding effect is more stable.

[0018] 2. The raw material quantitative feeding device based on casting processing, by designing the metering assembly and the transmission assembly, the first bevel gear on the transmission rod rotates with the transmission rod, the second bevel gear meshing with the first bevel gear drives the rotating shaft to rotate, the wire winding wheel at the top of the rotating shaft rotates, and the wire winding wheel starts to wind the pull rope connected with the sliding block, with the winding of the pull rope, the sliding block overcomes the elastic force of the second spring and slides horizontally along the T-shaped sliding groove at the front end of the ruler, the movement of the sliding block drives the pointer to move on the ruler, indicating the amount of feeding, the transmission efficiency is high, and the practicability is strong. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the first perspective view of the utility model;

[0020] Figure 2 It is the second perspective view of the utility model;

[0021] Figure 3 It is the upper feeding mechanism part of the utility model sectional view schematic drawing;

[0022] Figure 4 It is the sliding block split schematic drawing of the utility model.

[0023] In the drawing: 1-casting processing machine, 2-feeding mechanism, 21-pressing assembly, 211-mounting plate, 212-stepping motor, 213-control box, 214-transmission rod, 215-threaded sleeve, 216-pressing plate, 217-blocking plate, 218-first spring, 22-metering assembly, 221-ruler, 222-fixed block, 223-second spring, 224-sliding block, 225-pointer, 226-T-shaped sliding block, 23-transmission assembly, 231-first bevel gear, 232-rotating shaft, 233-second bevel gear, 234-wire winding wheel, 235-pull rope, 3-discharge port. DETAILED DESCRIPTION

[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0025] Please refer to Figures 1-4 The present application provides a technical scheme: a raw material quantitative feeding device based on casting processing, comprising a casting processing machine 1, an upper end of the casting processing machine 1 is provided with a feeding mechanism 2, the feeding mechanism 2 comprises: a pressing assembly 21, which is arranged on the upper end of the casting processing machine 1 and comprises a mounting plate 211 welded on one side of the casting processing machine 1, one end of the mounting plate 211 is fixedly provided with a control material box 213, a stepping motor 212 is fixedly installed at the end of the mounting plate 211 away from the control material box 213, a transmission rod 214 is rotatably installed on the inner side wall of the control material box 213, the power input end of the transmission rod 214 is connected with the power output end of the stepping motor 212, a threaded sleeve 215 is threadedly sleeved at the end of the transmission rod 214 away from the stepping motor 212, and a pressing plate 216 horizontally slidingly fixed to the inner wall of the control material box 213 is arranged at the end of the threaded sleeve 215; a metering assembly 22, which is arranged on the upper end of the control material box 213 and is used for measuring the feeding amount; a transmission assembly 23, which is arranged in the control material box 213 and is used for transmitting the power of the pressing assembly 21 to the metering assembly 22, a first spring 218 is connected to the inner wall of one end of the control material box 213, a blocking plate 217 horizontally slidingly connected to the inner wall of the control material box 213 is connected to the other end of the first spring 218, and a discharge port 3 is arranged at the lower end of the control material box 213 and is located between the pressing plate 216 and the blocking plate 217.

[0026] In the embodiment, the metering assembly 22 comprises a material ruler 221 fixed to the upper end of the control material box 213, a fixed block 222 is fixed to the front end of the material ruler 221, a second spring 223 is connected to the side of the fixed block 222, a sliding block 224 is connected to the other end of the second spring 223, a T-shaped sliding block 226 is integrally formed at the rear part of the sliding block 224, a pointer 225 is fixed to the upper end of the sliding block 224, and the T-shaped sliding block 226 horizontally directional slides along the T-shaped sliding groove arranged at the front end of the material ruler 221; the top winding wheel 234 is driven to rotate by the rotating shaft 232, the pulling rope 235 connected with the sliding block 224 starts to be wound, the sliding block 224 horizontally directional slides along the T-shaped sliding groove arranged at the front end of the material ruler 221 against the elastic force of the second spring 223 as the pulling rope 235 is wound, the movement of the sliding block 224 drives the pointer 225 to move on the material ruler 221, and the feeding amount is indicated.

[0027] The transmission assembly 23 comprises a first bevel gear 231 welded on the transmission rod 214, and a rotating shaft 232 rotatably installed on the upper end of the material control box 213, and a second bevel gear 233 welded on the lower part of the rotating shaft 232 and engaged with the first bevel gear 231, and a winding wheel 234 fixed on the top of the rotating shaft 232, and a pull rope 235 connected between the winding wheel 234 and the sliding block 224; the first bevel gear 231 on the transmission rod 214 rotates with the transmission rod 214, and the second bevel gear 233 engaged with the first bevel gear 231 drives the rotating shaft 232 to rotate, and the winding wheel 234 on the top of the rotating shaft 232 rotates accordingly.

[0028] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.

[0029] In operation, the device is in standby state, the pressing plate 216 is at a higher position in the material control box 213, the blocking plate 217 is tightly attached to the inner wall of the material control box 213 under the action of the first spring 218, the material outlet 3 is closed, the sliding block 224 of the material measuring assembly 22 is driven by the second spring 223 to make the pointer 225 point to the initial position of the material scale 221, and the inside of the material control box 213 is filled with casting raw materials from the material injection port and is covered; when the material needs to be added, the stepping motor 212 is started, and the power output end drives the transmission rod 214 to rotate, and since the threaded sleeve 215 is threadedly sleeved with the transmission rod 214, the rotation of the transmission rod 214 causes the threaded sleeve 215 and the pressing plate 216 at the end of the threaded sleeve 215 to move horizontally along the inner wall of the material control box 213 and synchronously extrude the blocking plate 217 and the first spring 218 on the other side, the lateral movement of the blocking plate 217 causes the raw materials to flow into the material inlet of the casting processing machine 1 through the material outlet 3; at the same time, the first bevel gear 231 on the transmission rod 214 rotates with the transmission rod 214, the second bevel gear 233 engaged with the first bevel gear 231 drives the rotating shaft 232 to rotate, and the winding wheel 234 on the top of the rotating shaft 232 rotates accordingly, and the winding of the pull rope 235 connected with the sliding block 224 is started, and with the winding of the pull rope 235, the sliding block 224 overcomes the elastic force of the second spring 223 and slides horizontally along the T-shaped sliding groove at the front end of the material scale 221, and the movement of the sliding block 224 drives the pointer 225 to move on the material scale 221 to indicate the amount of the added material, and when the preset amount of the added material is reached, the stepping motor 212 stops rotating.

[0030] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0031] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A raw material quantitative feeding device based on casting processing, comprising a casting processing machine (1), characterized in that: The casting processing machine (1) upper end is provided with a feeding mechanism (2), the feeding mechanism (2) comprises: The pressing assembly (21) is arranged on the upper end of the casting processing machine (1), comprising a mounting plate (211) welded on one side of the casting processing machine (1), and one end of the mounting plate (211) is fixedly connected with a control box (213), a stepping motor (212) is fixedly installed on the end of the mounting plate (211) away from the control box (213), a transmission rod (214) is rotatably installed on the inner side wall of the control box (213), the power input end of the transmission rod (214) is connected with the power output end of the stepping motor (212), and the transmission rod (214) is threadedly sleeved with a threaded sleeve (215) at the end away from the stepping motor (212), and the threaded sleeve (215) is fixedly connected with a pressing plate (216) sliding horizontally along the inner wall of the control box (213); The measuring assembly (22) is arranged on the upper end of the control box (213) and is used for measuring the feeding amount; The transmission assembly (23) is arranged in the control box (213) and is used for transmitting power of the pressing assembly (21) to the measuring assembly (22).

2. The raw material quantitative feeding device based on casting processing according to claim 1, characterized in that: One end of the control box (213) is connected with a first spring (218), and the other end of the first spring (218) is connected with a blocking plate (217) sliding horizontally along the inner wall of the control box (213), and the lower end of the control box (213) is provided with a discharge port (3), and the discharge port (3) is located between the pressing plate (216) and the blocking plate (217).

3. The raw material quantitative feeding device based on casting processing according to claim 1, characterized in that: The measuring assembly (22) comprises a ruler (221) fixedly connected to the upper end of the control box (213), and the front end of the ruler (221) is fixedly connected with a fixed block (222), the side of the fixed block (222) is connected with a second spring (223), and the other end of the second spring (223) is connected with a sliding block (224).

4. The raw material quantitative feeding device based on casting processing according to claim 3, characterized in that: The rear part of the sliding block (224) is integrally formed with a T-shaped sliding block (226), and the upper end of the sliding block (224) is fixedly connected with a pointer (225), and the T-shaped sliding block (226) slides horizontally along the T-shaped sliding groove arranged at the front end of the ruler (221).

5. The raw material quantitative feeding device based on casting processing according to claim 3, characterized in that: The transmission assembly (23) comprises a first bevel gear (231) welded on the transmission rod (214), and a rotating shaft (232) is rotatably installed on the upper end of the control box (213), and the lower part of the rotating shaft (232) is welded with a second bevel gear (233) meshing with the first bevel gear (231).

6. The raw material quantitative feeding device based on casting processing according to claim 5, characterized in that: The top of the rotating shaft (232) is fixedly connected with a winding wheel (234), and the winding wheel (234) and the sliding block (224) are connected with a pull rope (235).

Citation Information

Patent Citations

  • Sodium silicate casting raw material melting device

    CN220759194U