Efficient cooling mechanism for cladding of inner wall of pipe
By designing a cooling mechanism with a drive frame and a limiting mechanism, the problems of uneven cooling and low efficiency during the cladding process of the inner wall of the pipe were solved, achieving efficient cooling and safe processing, and improving the quality of the cladding layer and the overall performance of the pipe.
Patent Information
- Application Number
- CN202520148027.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-22
AI Technical Summary
The existing pipe inner wall cladding process suffers from uneven cooling and low efficiency, affecting the quality of the cladding layer and the performance of the pipe.
A high-efficiency cooling mechanism including a drive frame, a limiting mechanism, and a flow cavity was designed. The mechanism quickly dissipates high-temperature heat by cooperating the flow of coolant through the bottom pipe, support pipe, and top pipe, and the limiting mechanism organizes the pipeline to prevent contact damage.
This ensures uniform flow of coolant, improves the quality and processing efficiency of the cladding layer, and guarantees the safety and forming quality of the pipe.
Smart Images

Figure CN223723225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling device technology, and more specifically, to a high-efficiency cooling mechanism for cladding the inner wall of a pipe. Background Technology
[0002] Cladding equipment refers to devices used for cladding processes on the surface of parts, mainly including laser cladding equipment, plasma cladding equipment, and arc cladding equipment. In many industrial applications, materials are transported inside pipes, such as transporting ore particles in the mining industry or coal powder in the power industry. The flow of these materials constantly erodes the inner wall of the pipe, causing wear. By cladding the inner wall, a cladding layer with excellent wear resistance can be formed. After cladding with wear-resistant materials such as nickel-based alloys, it can effectively resist the erosion of materials and greatly extend the service life of the pipe.
[0003] During the cladding process on the inner wall of pipes, rapid cooling of the high-temperature molten pool is crucial for obtaining a good cladding layer quality and reducing deformation in the heat-affected zone. Traditional cooling methods often suffer from uneven cooling and low efficiency, leading to unstable cladding layer quality and even affecting the overall performance of the pipe. Therefore, we propose a highly efficient cooling mechanism for cladding the inner wall of pipes. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a high-efficiency cooling mechanism for pipe inner wall cladding, so as to solve the technical problems of uneven cooling, low efficiency and poor pipe forming quality of the current cladding device.
[0005] To solve the above technical problems, this utility model provides the following technical solution: a high-efficiency cooling mechanism for cladding the inner wall of a pipe, comprising a drive frame and a limiting mechanism. The front end of the drive frame is provided with a cladding head, and side plates are installed on both sides of the upper end face of the drive frame. A side groove is opened on the upper side of the side plate, and an adjustment groove is opened inside the side groove. The limiting mechanism is installed between the side grooves of the two side plates, and the limiting mechanism is composed of a first clamping plate and a second clamping plate.
[0006] The utility model discloses a cooling device for laser cladding head, including drive frame, the side plate of drive frame, the cladding head of drive frame, the bottom connecting pipe of drive frame, the support pipe of drive frame and the top connecting pipe of drive frame, the bottom connecting pipe, the support pipe and the top connecting pipe of drive frame are connected with the cladding head, and the bottom connecting pipe, the support pipe and the top connecting pipe are connected with the side plate of drive frame.
[0007] Preferably, the rear end of the drive frame is provided with a material pipe on both sides, the upper side of the rear end of the drive frame and the inner side of the side plate are provided with a flow cavity, and a cover plate is installed at the opening of the flow cavity.
[0008] Preferably, the outer side of the cover plate and the cladding head are provided with a pipe joint, the pipe joints of the drive frame and the cladding head are connected by the bottom connecting pipe, the side plate is designed in a U shape, and the two ends of the side plate are provided with a pipe joint, and the two pipe joints of the side plate are connected with the pipe joint of the cladding head by the support pipe and the top connecting pipe.
[0009] Preferably, the front end of the support pipe passes through the lower side of the top connecting pipe to complete the support, and the inner end of the material pipe is connected with the flow cavity of the side plate.
[0010] Preferably, the two ends of the first clamping plate are provided with a side sliding block, and a side box is slidingly connected on the side sliding block, the side box is slidingly installed in the corresponding adjusting groove, a spring is arranged in the side box, and the outer end of the spring is fixed on the side sliding block.
[0011] Preferably, the two ends of the second clamping plate are rotatably installed in the side groove by a rotating shaft, the connecting end of the first clamping plate and the second clamping plate is provided with a convex surface and a concave surface, and the convex surface and the concave surface are mutually butted.
[0012] Preferably, the connecting part of the first clamping plate and the second clamping plate is provided with a clamping opening, and the clamping opening clamps the middle part of the support pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model designs a flow cavity, through which coolant is introduced into the flow cavity of one side plate via a material pipe. Then, through the bottom pipe, support pipe, and top pipe, the coolant circulates within the corresponding flow cavity and the internal cavity of the cladding head. The built-in flowing coolant rapidly dissipates the high-temperature heat of the device, and then discharges it outward through the material pipe of the other side plate to complete the circulation. The cover plate is snapped on to seal the flow cavity, facilitating subsequent disassembly and cleaning. The bottom pipe, support pipe, and top pipe work together to achieve the flow of coolant between the drive frame and the cladding head, allowing the heat in the working area to be rapidly reduced through heat exchange, ensuring processing efficiency and quality.
[0015] 2. This utility model also incorporates a limiting mechanism. The distribution of the support tube and top pipe is complex, and existing devices lack effective pipe limiting. The messy pipework makes it easy for the pipe to come into contact with the inner wall of the pipe when the device is inserted, leading to damage. During assembly, the support tube is passed between the first and second clamping plates, aligning the support tube with the clamping opening. Then, the first clamping plate is pushed backward, compressing the spring and increasing the distance between the first and second clamping plates. The second clamping plate is then rotated to close, aligning the convex and concave surfaces of the first and second clamping plates. At this point, the support tube is clamped and positioned within the limiting mechanism. The outward extension of the support tube passes through the lower side of the top pipe, supporting and limiting the top pipe. This limiting mechanism tidies up the pipe distribution, ensuring pipe safety during processing. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0017] Figure 2 This is an enlarged structural schematic diagram of the present invention;
[0018] Figure 3 This is a schematic diagram of the drive frame structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the side plate structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the limiting mechanism of this utility model;
[0021] Figure 6 This is a schematic diagram of the first clamping plate structure of this utility model.
[0022] Explanation of reference numerals in the figure: 1, drive frame; 101, material pipe; 2, cladding head; 3, side plate; 301, side groove; 302, adjusting groove; 4, bottom connecting pipe; 5, support pipe; 6, top connecting pipe; 7, limiting mechanism; 701, first clamping plate; 702, clamping opening; 703, side box; 704, rotating shaft; 705, second clamping plate; 706, convex surface; 707, concave surface; 708, spring; 709, side sliding block; 8, cover plate; 801, flow-through cavity; 9, pipe joint. DETAILED DESCRIPTION
[0023] As Figures 1 to 5 shown, the utility model relates to a kind of pipe inner wall cladding efficient cooling mechanism, including drive frame 1 and limiting mechanism 7, the front end of drive frame 1 is equipped with cladding head 2, the rear end of drive frame 1 both sides are equipped with material pipe 101, the upper side of the rear end of drive frame 1 and the inner side of side plate 3 are equipped with flow-through cavity 801, and flow-through cavity 801 is equipped with cover plate 8 at opening, and the outer side of cover plate 8 and cladding head 2 are equipped with pipe joint 9, the pipe joint 9 between drive frame 1 and cladding head 2 is connected by bottom connecting pipe 4, side plate 3 is designed in U shape, and the both ends of side plate 3 are equipped with pipe joint 9, and the pipe joint 9 of side plate 3 is connected with the pipe joint 9 of cladding head 2 by support pipe 5 and top connecting pipe 6 respectively, the upper end face of drive frame 1 both sides is equipped with side plate 3, the upper side of side plate 3 is equipped with side groove 301, and adjusting groove 302 is equipped in the inner side of side groove 301, limiting mechanism 7 is installed between the side groove 301 of two side plates 3, cooling liquid is introduced into the flow-through cavity 801 of one side side plate 3 by material pipe 101, then cooling liquid is circulated in the flow-through cavity 801 and the internal cavity of cladding head 2 by bottom connecting pipe 4, support pipe 5 and top connecting pipe 6, the high temperature heat of device is quickly exported by built-in circulating cooling liquid, and then it is discharged to the outside by the material pipe 101 of the other side side plate 3 to complete circulation, cover plate 8 is clamped and installed to close flow-through cavity 801, facilitate the cleaning of later disassembly, the circulation of cooling liquid between drive frame 1 and cladding head 2 is realized by the cooperation of above-mentioned bottom connecting pipe 4, support pipe 5 and top connecting pipe 6, the heat in working area is quickly reduced by heat exchange, ensure the efficiency and quality of processing.
[0024] As Figures 2 to 6The utility model relates to a kind of pipe inner wall cladding high-efficiency cooling mechanism, including drive frame 1 and limiting mechanism 7, limiting mechanism 7 is made of first clamping plate 701 and second clamping plate 705, the front end of support pipe 5 is supported by passing through the downside of top connection pipe 6, the inner end of material pipe 101 is connected in the flow-through cavity 801 of side plate 3, both ends of first clamping plate 701 are equipped with side sliding block 709, and side sliding block 709 is slidably sleeved with side box 703, side box 703 is slidably installed in corresponding adjusting groove 302, spring 708 is equipped in side box 703, and the outer end of spring 708 is fixed on side sliding block 709, the both ends of second clamping plate 705 are rotatably installed in side groove 301 by rotating shaft 704, the connecting end of first clamping plate 701 and second clamping plate 705 is equipped with convex surface 706 and concave surface 707, and convex surface 706 and concave surface 707 are mutually butted, the connecting place of first clamping plate 701 and second clamping plate 705 is provided with clamping opening 702, and clamping opening 702 clamps the middle of support pipe 5, support pipe 5 and top connection pipe 6 pipeline distribution is more complex, existing device does not have effective pipe body limiting, messy pipeline makes device import pipe material inside, pipeline is easy to contact with pipe inner wall and cause damage, when assembling, support pipe 5 is passed between first clamping plate 701 and second clamping plate 705, so that support pipe 5 is corresponding clamping opening 702, then first clamping plate 701 is pushed back, spring 708 is compressed by extrusion, the spacing between first clamping plate 701 and second clamping plate 705 increases, then second clamping plate 705 is rotated and closed, so that the convex surface 706 of first clamping plate 701 and second clamping plate 705 and concave surface 707 are butted, at this time, support pipe 5 is clamped and positioned in limiting mechanism 7, the outside extension end of support pipe 5 passes through the downside of top connection pipe 6, and top connection pipe 6 is supported and limited by support pipe 5, the pipeline distribution is arranged by the above-mentioned limiting mechanism 7, to ensure the safety of pipeline during processing.
[0025] Working principle: the embodiment provides a kind of pipe inner wall cladding high-efficiency cooling mechanism, cooling liquid is introduced into the flow-through cavity 801 of one side side plate 3 by material pipe 101, then cooling liquid is circulated in the flow-through cavity 801 and the internal cavity of cladding head 2 by bottom connecting pipe 4, support pipe 5 and top connecting pipe 6, the high temperature heat of device is quickly exported by cooling liquid circulation, then it is discharged to the outside to complete circulation by the material pipe 101 of the other side side plate 3, cover plate 8 is connected and installed to close flow-through cavity 801, it is convenient to clean of later period disassembly, the circulation of cooling liquid between drive frame 1 and cladding head 2 is realized by the cooperation of above-mentioned bottom connecting pipe 4, support pipe 5 and top connecting pipe 6, the heat in work area is quickly reduced by heat exchange, ensure the efficiency and quality of processing, support pipe 5 and top connecting pipe 6 pipeline distribution is more complex, when assembling, support pipe 5 is passed between first clamping plate 701 and second clamping plate 705, so that support pipe 5 is corresponding to clamping port 702, then first clamping plate 701 is pushed back, by extrusion, spring 708 is compressed, at this time, the distance between first clamping plate 701 and second clamping plate 705 increases, then second clamping plate 705 is rotated and closed, so that the convex surface 706 of first clamping plate 701 and second clamping plate 705 and the concave surface 707 are connected, at this time, support pipe 5 is clamped and positioned in limiting mechanism 7, support pipe 5 extends outwardly and is passed through the lower side of top connecting pipe 6.
[0026] The embodiments of the utility model disclose better embodiments, but are not limited to this, ordinary skilled in the art, easily understand the spirit of the utility model according to the above-mentioned embodiment, and make different extension and change, but as long as not departing from the spirit of the utility model, all are within the protection scope of the utility model.
Claims
1. A high-efficiency cooling mechanism for pipe inner wall cladding, comprising a driving frame (1) and a limiting mechanism (7), characterized in that: The front end of the driving frame (1) is provided with a cladding head (2), the upper end face of the driving frame (1) is provided with a side plate (3) on both sides, the upper side of the side plate (3) is provided with a side groove (301), and the inner side of the side groove (301) is provided with an adjusting groove (302), the limiting mechanism (7) is installed between the side grooves (301) of the two side plates (3), and the limiting mechanism (7) is composed of a first clamping plate (701) and a second clamping plate (705).
2. The high-efficiency cooling mechanism for pipe inner wall cladding according to claim 1, characterized in that: The rear end of the driving frame (1) is provided with a material pipe (101) on both sides, the upper side of the rear end of the driving frame (1) and the inner side of the side plate (3) are provided with a flow cavity (801), and the opening of the flow cavity (801) is provided with a cover plate (8).
3. The high-efficiency cooling mechanism for pipe inner wall cladding according to claim 2, characterized in that: The outer side of the cover plate (8) and the upper side of the cladding head (2) are provided with a pipe joint (9), the pipe joints (9) of the driving frame (1) and the cladding head (2) are connected through a bottom connecting pipe (4), the side plate (3) is designed in a U shape, and the two ends of the side plate (3) are provided with pipe joints (9), and the two pipe joints (9) of the side plate (3) are connected with the pipe joint (9) of the cladding head (2) through a support pipe (5) and a top connecting pipe (6).
4. The high-efficiency cooling mechanism for pipe inner wall cladding according to claim 3, characterized in that: The front end of the support pipe (5) passes through the lower side of the top connecting pipe (6) to complete the support, and the inner end of the material pipe (101) communicates with the flow cavity (801) in the side plate (3).
5. The high-efficiency cooling mechanism for pipe inner wall cladding according to claim 4, characterized in that: The two ends of the first clamping plate (701) are provided with side sliding blocks (709), and the side sliding blocks (709) are slidably sleeved with side boxes (703), the side boxes (703) are slidably installed in the corresponding adjusting grooves (302), the side boxes (703) are provided with springs (708) inside, and the outer ends of the springs (708) are fixed on the side sliding blocks (709).
6. The high-efficiency cooling mechanism for pipe inner wall cladding according to claim 5, characterized in that: The two ends of the second clamping plate (705) are rotatably installed in the side grooves (301) through rotating shafts (704), the connecting ends of the first clamping plate (701) and the second clamping plate (705) are provided with convex surfaces (706) and concave surfaces (707), and the convex surfaces (706) and the concave surfaces (707) are in butt joint with each other.
7. The high-efficiency cooling mechanism for pipe inner wall cladding according to claim 6, characterized in that: The connecting part of the first clamping plate (701) and the second clamping plate (705) is provided with a clamping opening (702), and the clamping opening (702) clamps the middle part of the support pipe (5).