Steel rail straightness inspection device for railway track

By designing a bidirectional screw and a moving mechanism, the problems of long measurement time and wear of the detection head in existing equipment for tracks of different sizes are solved, achieving efficient and stable track straightness detection.

CN223723515UActive Publication Date: 2025-12-26武汉铁路职业技术学院
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Patent Information

Application Number
CN202422975992.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-26
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing railway track straightness testing equipment requires multiple lifting and lowering operations when measuring tracks of different sizes, which is time-consuming and causes wear on the testing head, affecting its service life.

Method used

It adopts a bidirectional screw and moving mechanism, combined with a fixed block and roller structure, to adapt to different track sizes. Through motor drive and lead screw adjustment, it ensures stability and fit, and avoids wear on the detection head.

Benefits of technology

It improves detection efficiency, reduces manual operation, extends the life of the detection head, and enhances the flexibility and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel rail straightness inspection device for a railway track, which comprises a main body, an opening is arranged at the bottom of the main body, a two-way screw is arranged in the opening, two moving mechanisms are symmetrically arranged on the two-way screw, each moving mechanism comprises a first moving plate arranged on the two-way screw, and a second moving plate is arranged on the two-way screw. A transverse plate is fixed to the bottom of the first moving plate, an L-shaped notch is formed in the transverse plate, a lead screw is rotationally arranged in the L-shaped notch, a second moving plate is arranged on the lead screw, a protruding block is fixed to the side face of the transverse plate, a fixing mechanism is arranged on the side face of the transverse plate, and a testing assembly is arranged on the horizontal side of the second moving plate. The utility model aims to adapt to railway tracks with different sizes, improve the stability, prevent a worker from taking a straightness detector for measurement for multiple times, save the detection time, avoid damage to a straightness detection head when the straightness of a steel rail is detected, and improve the flexibility and the practicability of the device.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of steel rail straightness inspection technology, and specifically relates to a steel rail straightness inspection device for railway track. BACKGROUND

[0002] Railway track straightness refers to the straightness of the track in the horizontal and vertical directions, and it is one of the important parameters for measuring the quality of the railway track. Good straightness can ensure the stability and safety of train operation, reduce the friction and wear between the wheel and the rail, and prolong the service life of the track and the vehicle. The detection of the straightness of the railway track usually uses high-precision measuring equipment, such as non-contact laser sensors. These devices can quickly measure the geometric deviation of the track, including the longitudinal center line of the rail top surface and the straightness deviation, without contacting the track. These measurement results are crucial for the maintenance and repair of the track, as they can help engineers identify the track sections that need to be adjusted or replaced to maintain the efficiency and safety of railway transportation.

[0003] The existing Chinese utility model patent with the authorization announcement number CN216977867U specifically discloses a railway track steel rail straightness inspection instrument, which relates to the field of steel rail straightness inspection technology. The utility model includes a fixed plate and a clamping block. A lead screw is arranged between the front and rear fixed plates. A plurality of clamping blocks are arranged on the left and right sides of the lower surface of the fixed plate. A sliding rod is arranged between the front and rear adjacent clamping blocks. An installation bracket is slidably arranged on the sliding rod. A first sensor is installed on the vertical surface of the inner side of the installation bracket. A second sensor is installed on the horizontal surface of the inner side of the installation bracket. A sliding block is arranged on the lead screw. A fixed support is connected between the sliding block and the installation bracket. The device can be easily clamped on two adjacent steel rails through the clamping block. The lead screw can be easily adjusted to move the sliding block forward and backward. Under the action of the fixed support and the sliding rod, the first sensor and the second sensor are driven to slide along the steel rail forward and backward in combination with the installation bracket to measure the steel rail, achieving the purpose of simultaneously measuring two steel rails and greatly improving the measurement efficiency.

[0004] However, in the current detection of the straightness of the railway track, it is necessary to continuously measure the railway track when measuring railway tracks of different sizes, which requires the straightness detector to be picked up and put down multiple times, consuming a lot of time. Generally, the straightness inspection instrument for railway track is used to slide the straightness detection head along the outer wall of the steel rail to check the straightness of the steel rail surface, which easily causes the straightness detection head to wear out and has a short service life. UTILITY MODEL CONTENTS

[0005] The railway rail straightness inspection device of the utility model can adapt to different sizes of railway tracks, improve stability, avoid manual multiple taking of flatness detectors for measurement, save detection time, avoid damage to the flatness detection head when detecting the straightness of the steel rail, and improve the flexibility and practicality of the device.

[0006] In order to achieve the above object, the technical scheme of the utility model is:

[0007] A railway rail straightness inspection device, comprising a main body, an opening is formed in the bottom of the main body, a bidirectional screw rod is rotatably arranged in the opening, two moving mechanisms are symmetrically arranged on the bidirectional screw rod,

[0008] The moving mechanism comprises a first moving plate arranged on the bidirectional screw rod, a horizontal plate is fixed to the bottom of the first moving plate, an L-shaped notch is formed in the horizontal plate, a screw rod is rotatably arranged in the L-shaped notch, a second moving plate is arranged on the screw rod, a protrusion is fixed to the side surface of the horizontal plate, a fixing mechanism is arranged on the side surface of the horizontal plate, and a test assembly is arranged on the horizontal side of the second moving plate.

[0009] As a further scheme of the utility model, the fixing mechanism comprises a fixing block, a notch corresponding to the protrusion is formed in the side of the fixing block facing the horizontal plate, the horizontal plate is slidably connected with the fixing block through the protrusion, a vertical plate is fixed to the bottom of the fixing block, and rollers are rotatably arranged on the opposite side of the vertical plate relative to the second moving plate.

[0010] As a further scheme of the utility model, an L-shaped fixing plate is fixed to the top of the fixing block, threaded openings are formed in the other side of the L-shaped fixing plate and the first moving plate, and the L-shaped fixing plate is connected with the first moving plate through bolts.

[0011] As a further scheme of the utility model, the test assembly comprises an extension block fixed horizontally to the side of the second moving plate, the extension block penetrates through the L-shaped notch, an extension plate is fixed to the other end of the extension block, an L-shaped plate is fixed to the top of the extension plate, bristles are arranged on the bottom of the L-shaped plate, and a flatness detection head is arranged on the bottom of the extension plate.

[0012] As a further scheme of the utility model, a motor is fixed to the side surface of the main body, and the output shaft of the motor penetrates through the side wall of the main body and is fixedly connected with one end of the bidirectional screw rod.

[0013] As a further scheme of the utility model, a control panel is arranged on the side surface of the main body.

[0014] As a further scheme of the utility model, handles are arranged on the main body on the two sides of the control panel.

[0015] Compared with the prior art, the utility model has the advantages of

[0016] (1) the utility model discloses a series of devices such as bidirectional screw rod, first moving plate, lug, fixed block are set up, when using, the moving mechanism on the bidirectional screw rod moves to start the motor, adapts to the railway track of different size, has saved the detection time, and then through the sliding joint of fixed block and lug, at this moment, the thread port on the L type fixed plate and first moving plate correspond, through bolt, make first moving plate and fixed block fixed together, promote the close connection between first moving plate and fixed block, improved stability, be convenient for subsequent adjustment of the position of gyro wheel, again screw rod is adjusted the distance between two gyro wheels, make gyro wheel and track mutually adhere, after adhering, through handle, push the device and carry out the detection of steel rail straightness, and simple structure, low in manufacturing cost, convenient operation, high efficiency, strong practicality.

[0017] (2) the utility model discloses through being provided with bristle, L type board, flatness detection head, when detecting the steel rail, at this moment, the L type board and bristle that set up before flatness detection head avoid when detecting the steel rail straightness to flatness detection head cause harm, improved flexibility and practicality of device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the bottom view whole structure schematic diagram of the utility model;

[0020] Figure 3 It is whole structure schematic diagram of the utility model;

[0021] Figure 4 It is fixed mechanism schematic diagram of the utility model;

[0022] Figure 5 It is test subassembly structure schematic diagram of the utility model.

[0023] In the drawing: 10-main body;11-bidirectional screw rod;12-motor;13-first moving plate;14-cross plate;15-lug;16-screw rod;17-second moving plate;18-fixed block;19-L type fixed plate;20-vertical plate;21-gyro wheel;22-bolt;23-L type notch;24-extension block;25-extension plate;26-L type board;27-bristle;28-flatness detection head;31-control panel;32-handle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0025] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the features limited as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0026] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] Please refer to the drawings Figures 1-5 A rail track rail straightness inspection device, including a main body 10, the bottom of the main body 10 is provided with an opening, the opening is rotatably provided with a two-way screw 11, two moving mechanisms are symmetrically arranged on the two-way screw 11; The side of the main body 10 is provided with a control panel 31, the main body 10 on both sides of the control panel 31 is provided with a handle 32, the main body 10 side is fixed with a motor 12, the output shaft of the motor 12 passes through the side wall of the main body 10 and is fixedly connected with one end of the two-way screw 11.

[0028] In use, by starting the motor 12, the moving mechanism on the two-way screw 11 moves, which is suitable for different sizes of railway tracks and saves detection time.

[0029] The moving mechanism comprises a first moving plate 13 arranged on the bidirectional screw rod 11, the bottom of the first moving plate 13 is fixed with a horizontal plate 14, an L-shaped notch 23 is formed in the horizontal plate 14, a screw rod 16 is rotatably arranged in the L-shaped notch 23, a second moving plate 17 is arranged on the screw rod 16, a protrusion 15 is fixed on the side of the horizontal plate 14, a fixing mechanism is arranged on the side of the horizontal plate 14, and a test assembly is arranged on the horizontal side of the second moving plate 17.

[0030] The fixing mechanism comprises a fixing block 18, a notch corresponding to the protrusion 15 is formed in the side of the fixing block 18 facing the horizontal plate 14, the horizontal plate 14 is slidably connected with the fixing block 18 through the protrusion 15, a vertical plate 20 is fixed on the bottom of the fixing block 18, and a roller 21 is rotatably arranged on the side of the vertical plate 20 opposite to the second moving plate 17.

[0031] An L-shaped fixing plate 19 is fixed on the top of the fixing block 18, threaded holes are formed in the other side of the L-shaped fixing plate 19 and the first moving plate 13, and the L-shaped fixing plate 19 is connected with the first moving plate 13 through bolts 22.

[0032] The fixing block 18 is slidably connected with the protrusion 15, at this time, the threaded holes in the L-shaped fixing plate 19 and the first moving plate 13 correspond to each other, the first moving plate 13 and the fixing block 18 are fixed together through the bolts 22, the first moving plate 13 and the fixing block 18 are tightly connected, the stability is improved, the position of the roller 21 can be adjusted subsequently, the distance between the two rollers 21 is adjusted by rotating the screw rod 16, and the rollers 21 are attached to the steel rail.

[0033] The test assembly comprises an extension block 24 fixed horizontally on one side of the second moving plate 17, the extension block 24 penetrates through the L-shaped notch 23, an extension plate 25 is fixed at the other end of the extension block 24, an L-shaped plate 26 is fixed at the top of the extension plate 25, brush hairs 27 are arranged on the bottom of the L-shaped plate 26, and flatness detection heads 28 are arranged on the bottom of the extension plate 25.

[0034] The handle is used to push the device to detect the straightness of the steel rail, the L-shaped plate 26 and the brush hairs 27 arranged in front of the flatness detection heads 28 can prevent the flatness detection heads 28 from being damaged during the detection of the straightness of the steel rail, and the flexibility and practicability of the device are improved.

[0035] The working principle of the utility model is as follows:

[0036] When the user checks the straightness of the steel rail, the motor 12 is started to move the moving mechanism on the bidirectional screw rod 11 to adapt to different sizes of railway tracks, and the fixed block 18 is connected with the protrusion 15, at this time, the L-shaped fixed plate 19 corresponds to the threaded port on the first moving plate 13, the first moving plate 13 and the fixed block 18 are fixed together through the bolt 22, the first moving plate 13 and the fixed block 18 are tightly connected, the stability is improved, the distance between the two rollers 21 is adjusted by rotating the screw rod 16, the rollers 21 are matched with the track, after the matching is completed, the device is pushed by the handle 32 to detect the straightness of the steel rail, at this time, the L-shaped plate 26 and the bristles 27 arranged in front of the flatness detection head 28 can avoid damaging the flatness detection head 28 when the straightness of the steel rail is detected, and the flexibility and practicability of the device are improved.

[0037] Finally, it should be noted that the control panel 31, flatness detection head 28 and other components involved in the utility model are all general standard components or components known to those skilled in the art, their structure and principle are known to those skilled in the art through technical manuals or through conventional experimental methods, all electrical components, power elements, electrical components and suitable controllers and power supplies are connected by wires at the idle place of the device, the specific connection means should refer to the working principle in the utility model, the electrical components are connected in the order of working sequence, and the detailed connection means are known in the art.

[0038] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A rail straightness inspection device for railway tracks, comprising a main body (10), characterized in that, The bottom of the main body (10) is provided with an opening, and a bidirectional screw rod (11) is rotatably arranged in the opening. The moving mechanism comprises a first moving plate (13) arranged on the bidirectional screw rod (11), and the bottom of the first moving plate (13) is fixedly provided with a horizontal plate (14), and the horizontal plate (14) is provided with an L-shaped notch (23), and the L-shaped notch (23) is rotatably provided with a screw rod (16), and the screw rod (16) is provided with a second moving plate (17), and the side of the horizontal plate (14) is fixedly provided with a protrusion (15), and the side of the horizontal plate (14) is provided with a fixing mechanism, and the horizontal side of the second moving plate (17) is provided with a test assembly. The fixing mechanism comprises a fixed block (18), and the side of the fixed block (18) facing the horizontal plate (14) is provided with a notch matched with the protrusion (15), and the horizontal plate (14) is slidably connected with the fixed block (18) through the protrusion (15), and the bottom of the fixed block (18) is fixedly provided with a vertical plate (20), and the opposite side of the vertical plate (20) and the second moving plate (17) is rotatably provided with a roller (21).

2. A rail straightness inspection device for a railway track according to claim 1, characterized in that, The top of the fixed block (18) is fixedly provided with an L-shaped fixed plate (19), and the other side of the L-shaped fixed plate (19) and the first moving plate (13) are both provided with a threaded hole, and the L-shaped fixed plate (19) is connected with the first moving plate (13) through bolts (22).

3. A rail straightness inspection device for a railway track according to claim 1, characterized in that, The test assembly comprises an extension block (24) fixedly arranged on the side of the second moving plate (17), and the extension block (24) penetrates through the L-shaped notch (23), and the other end of the extension block (24) is fixedly provided with an extension plate (25), and the top of the extension plate (25) is fixedly provided with an L-shaped plate (26), and the bottom of the L-shaped plate (26) is provided with a brush (27), and the bottom of the extension plate (25) is provided with a flatness detection head (28).

4. A rail straightness inspection device for a railway track according to claim 1, characterized in that, The side of the main body (10) is fixedly provided with a motor (12), and the output shaft of the motor (12) penetrates through the side wall of the main body (10) and is fixedly connected with one end of the bidirectional screw rod (11).

5. A rail straightness inspection device for a railway track according to claim 1, wherein The side of the main body (10) is provided with a control panel (31).

6. A rail straightness inspection device for a railway track according to claim 5, wherein The main body (10) on both sides of the control panel (31) is provided with a handle (32).

Citation Information

Patent Citations

  • Railway track steel rail straightness inspection tester

    CN216977867U