Municipal sewage pipe network dredging device

By using an airbag unblocking component to generate pulsed vibration force and a cleaning disc to scrape away dirt, combined with high-pressure water pump jet cleaning, the problem of pipe damage caused by the inability to accurately control the impact force in existing devices is solved, achieving efficient and safe sewage pipe unblocking.

CN223723884UActive Publication Date: 2025-12-26SHENZHEN LIYUAN WATER DESIGN & CONSULTANT LTD
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Patent Information

Application Number
CN202520114947.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-26
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing municipal sewage pipe network dredging devices mostly use impact dredging, which makes it difficult to precisely control the impact force, leading to problems such as local cracks, damage, and even collapse of old pipes.

Method used

The airbag unblocking component uses an air pump to generate pulsed vibration force, which, combined with a cleaning disc and a flushing tank, uses a scraper to remove dirt, a high-pressure water pump to spray and clean, and the airbag chamber generates periodic pulse force to shake off sludge and impurities that are difficult to remove. The pulley mounting groove reduces friction.

Benefits of technology

It achieves efficient unblocking of old pipes, avoids pipe damage caused by excessive impact, improves unblocking effect, protects pipe material, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of dredging devices, in particular to a municipal sewage pipe network dredging device which comprises a dredging shell, a sewage cleaning rotary disc, a flushing box and an air bag dredging assembly. One end of the dredging shell is provided with the sewage cleaning rotating disc used for scraping sludge on the inner wall of the sewage pipeline, the center of one end of the sewage cleaning rotating disc is communicated with the flushing box used for cleaning the inner wall of the sewage pipeline, and the air bag dredging assembly used for shaking off sludge and impurities on the pipeline wall is installed in the dredging shell. The air bag dredging assembly comprises multiple sets of air bag cabins, the multiple sets of air bag cabins are annularly installed outside the dredging shell, one end of each air bag cabin communicates with an inflation pipe, an inflation pump is controlled to inflate and deflate an air bag, pulse type vibration force is generated, and the magnitude and frequency of the pulse force can be accurately controlled by adjusting parameters of the inflation pump; and for old pipelines, dirt can be shaken off with proper force, and local cracks, damage and even collapse of the pipelines caused by too large impact force are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a dredging device field especially relates to a municipal sewage pipe network dredging device. BACKGROUND

[0002] The municipal sewage pipe network dredging device is a kind of equipment for cleaning and dredging municipal sewage pipeline, with the acceleration of urbanization, urban population is increasing, the scale of municipal sewage pipe network is also expanding, however, due to the large amount of solid impurities, grease, silt etc. in sewage, these substances gradually accumulate in pipeline, easy to cause pipeline blockage, pipeline blockage not only can affect the normal discharge of sewage, also can cause sewage overflow, pollute the environment, bring many inconvenience to the life and work of urban residents, so a kind of municipal sewage pipe network dredging device is needed.

[0003] The existing municipal sewage pipe network dredging device mostly adopts impact dredging, the device mainly using impact as means, the impact force generated when running is difficult to accurately control, in actual operation process, for some old pipeline, excessive impact force can cause local cracks, damage, even lead to pipeline collapse.

[0004] Therefore, aiming at the above-mentioned existing municipal sewage pipe network dredging device mostly using impact dredging, the impact force of such device is difficult to accurately control, in actual operation, for old pipeline, excessive impact force is easy to cause local cracks, damage, even collapse, a municipal sewage pipe network dredging device can be designed, the air pump is controlled to inflate and deflate air bag, and pulse type vibration force is generated, compared with traditional impact dredging, the size and frequency of this pulse force can be accurately controlled by adjusting the parameters of air pump, for old pipeline, can shake off dirt with appropriate force, avoid local cracks, damage, even collapse caused by excessive impact force. INVENTION CONTENTS

[0005] In order to overcome the problem that the existing municipal sewage pipe network dredging device mostly uses impact dredging, the impact force of such device is difficult to accurately control, in actual operation, for old pipeline, excessive impact force is easy to cause local cracks, damage, even collapse.

[0006] The technical scheme of the utility model is as follows: a municipal sewage pipe network dredging device, including dredging shell, clean-up rotating disc, flushing box and air bag dredging assembly, the dredging shell one end is equipped with the clean-up rotating disc for scraping the sewage pipeline inner wall sludge, the clean-up rotating disc one end center is connected and installed with the flushing box for cleaning the sewage pipeline inner wall, the dredging shell inside is equipped with the air bag dredging assembly for shaking off the sludge and impurities on the pipeline wall, the air bag dredging assembly includes multiple air bag cabins, the dredging shell outside annular is equipped with multiple air bag cabins, and the air bag cabin one end is connected and installed with the inflation pipe.

[0007] Preferably, when the dredging device is started, the cleaning turntable starts to operate, which is located at one end of the dredging shell and is driven by a motor or other driving device. The scraper, brush and other components on the turntable are used to scrape the inner wall of the sewage pipeline, and the sludge and dirt attached to the pipeline wall are stripped off. The flushing box connected to the center of the cleaning turntable at one end starts to work after the cleaning turntable performs preliminary scraping on the pipeline wall. The flushing box stores clean water inside, which is pressurized and sprayed into the sewage pipeline through the pipeline by the internal pressure device or external water pump, further cleaning the residual dirt and sludge scraped off the pipeline wall. The multiple groups of air bag cabins arranged in a ring inside the dredging shell are started during or after the operation of the cleaning turntable and the flushing box. Air is filled into the air bag cabin through the inflation pipe. When the air pressure in the air bag cabin reaches a certain level, the air bag expands and presses the surrounding space, making contact with the pipeline wall. Then, by controlling the inflation pipe to deflate, the air bag contracts. In this way, the air bag is repeatedly inflated and deflated, generating periodic pulse force to shake off the sludge and impurities on the pipeline wall that cannot be removed by the cleaning turntable and the flushing box, so that they can be discharged from the pipeline with the water flow or subsequent cleaning operation.

[0008] As a preferred, the air bag cabin is hollow and stores air bags inside. The air bag cabin has a release port outside for releasing the air bags inside. Multiple inflation pipes are connected to the air bag pump at their ends away from the air bag cabin.

[0009] As a preferred, multiple air bag installation grooves are arranged in a ring on the outside of the dredging shell. Multiple pulley installation grooves are arranged in a ring on the outside of the dredging shell.

[0010] As a preferred, multiple shafts are installed linearly in the pulley installation grooves. Multiple rotating wheels are sleeved on the shafts.

[0011] As a preferred, a high-pressure water pump is installed inside the flushing box. Multiple water spray pipes are connected to the flushing box in a ring. A dirt breaking head is fixedly installed at one end of the flushing box. An inlet pipe is connected to the end of the flushing box away from the dirt breaking head.

[0012] As a preferred, a driving motor is installed inside the cleaning turntable. A rotating ring is sleeved on the outside of the cleaning turntable. A sprocket is installed between the cleaning turntable and the rotating ring. The output end of the driving motor is connected to the rotating ring through the sprocket.

[0013] As a preferred, multiple obliquely arranged dirt scraping plates are installed in a ring on the outside of the rotating ring. Multiple cleaning grooves are arranged in a ring on the outside of the rotating ring.

[0014] The utility model discloses a beneficial effect: through control inflation pump to the air bag inflation and deflation, produce the vibration of pulse type, compared with traditional impact type dredging, the size and frequency of this pulse force can be accurately controlled through the parameter of adjusting inflation pump, for old pipeline, can with appropriate force shock off dirt, avoid the partial crack, breakage even collapse of pipeline caused by the impact force too big, simultaneously, the air bag of multiple annular settings can be all -round effect in the pipe inner wall, effectively solved the problem that impact type dredging is difficult to evenly cover pipeline, promote dredging effect, the oblique dirt scraping board is not simply high -intensity friction when scraping dirt, but through oblique design more efficiently scrape dirt, reduce the friction time and force with the pipe inner wall, the dirt scraping groove promptly discharge scraped dirt, avoid the repeated scraping of the same part of dirt scraping board cause excessive wear, simultaneously, the sliding friction between the runner and pipe wall becomes rolling friction, greatly reduced the wear of pipe inner wall, for special material or coating pipeline, can effectively protect its protective layer, prolong the service life of pipeline, such as in the metal pipeline with anticorrosive coating, traditional scraping type dredging easily destroys the coating, and the device can avoid such problems. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 The overall structure of the municipal sewage pipe network dredging device is shown.

[0016] Fig. 2 The overall structure of the municipal sewage pipe network dredging device is shown.

[0017] Fig. 3 The overall structure of the municipal sewage pipe network dredging device is shown.

[0018] Fig. 4 The overall structure of the municipal sewage pipe network dredging device is shown.

[0019] The utility model discloses a beneficial effect: through control inflation pump to the air bag inflation and deflation, produce the vibration of pulse type, compared with traditional impact type dredging, the size and frequency of this pulse force can be accurately controlled through the parameter of adjusting inflation pump, for old pipeline, can with appropriate force shock off dirt, avoid the partial crack, breakage even collapse of pipeline caused by the impact force too big, simultaneously, the air bag of multiple annular settings can be all -round effect in the pipe inner wall, effectively solved the problem that impact type dredging is difficult to evenly cover pipeline, promote dredging effect, the oblique dirt scraping board is not simply high -intensity friction when scraping dirt, but through oblique design more efficiently scrape dirt, reduce the friction time and force with the pipe inner wall, the dirt scraping groove promptly discharge scraped dirt, avoid the repeated scraping of the same part of dirt scraping board cause excessive wear, simultaneously, the sliding friction between the runner and pipe wall becomes rolling friction, greatly reduced the wear of pipe inner wall, for special material or coating pipeline, can effectively protect its protective layer, prolong the service life of pipeline, such as in the metal pipeline with anticorrosive coating, traditional scraping type dredging easily destroys the coating, and the device can avoid such problems. DETAILED DESCRIPTION

[0020] The utility model further illustrates in combination with the drawings and examples.

[0021] Please refer to Figs. 1-4The utility model provides a kind of embodiment: a municipal sewage pipe network dredging device, including dredging shell 1, clean-up carousel 2, flush tank 3 and air bag dredging assembly;Dredging shell 1 one end is equipped with the clean-up carousel 2 for scraping sewage pipeline inner wall sludge, clean-up carousel 2 one end center is connected and is equipped with flush tank 3 for cleaning sewage pipeline inner wall, dredging shell 1 inside is equipped with the air bag dredging assembly for shaking off sludge and impurity on pipeline wall, air bag dredging assembly includes multiple air bag cabins 402, dredging shell 1 outside annular is equipped with multiple air bag cabins 402, air bag cabin 402 one end is all connected and is equipped with inflation tube 403, when dredging device starts, clean-up carousel 2 starts operation, and it is located in dredging shell 1 one end, is driven by motor etc.

[0022] Please refer to Figs. 1-4In this embodiment, the air bag chamber 402 is hollow, and the air bag is stored inside. The air bag chamber 402 is externally provided with a release port 404 for releasing the internal air bag. A plurality of groups of inflation tubes 403 are connected to the air pump 401 at one end away from the air bag chamber 402. The air bag chamber 402 is hollow and stores the air bag. When the air pump 401 inflates the air bag through the inflation tube 403, the air bag expands in the chamber and pops out of the release port 404, quickly adheres to the pipe wall, and then deflates and shrinks. This process generates strong pulse vibration. A plurality of groups of air bag chambers 402 are distributed in a ring shape and work together to apply pulse force to the pipe wall in all directions. A plurality of groups of air bag installation grooves 101 are annularly provided on the outside of the dredging shell 1. A plurality of groups of pulley installation grooves 102 are annularly installed on the outside of the dredging shell 1. The plurality of groups of air bag installation grooves 101 are annularly provided on the outside of the dredging shell 1, providing precise installation positions for the air bag chamber 402. When installing, the air bag chamber 402 is aligned with the installation groove and fixed, which can ensure that the position of the air bag in the pipe is uniform, achieving the effect of dredging the pipe in all directions. The pulley installation groove 102 is annularly installed on the outside of the dredging shell 1 and is used to install the pulley. When the dredging device moves in the sewage pipe, the pulley contacts and rolls on the inner wall of the pipe, converting sliding friction into rolling friction, greatly reducing the frictional resistance between the dredging device and the pipe.

[0023] Please refer to Figs. 1-3 In this embodiment, a plurality of groups of rotating shafts 103 are linearly installed in the pulley installation groove 102. The rotating shaft 103 is externally provided with a rotating wheel 104. The rotating shaft 103 in the pulley installation groove 102 cooperates with the rotating wheel 104 to convert the sliding friction between the dredging device and the inner wall of the pipe into rolling friction. When the dredging device moves in the sewage pipe, the rotating wheel 104 rotates flexibly on the rotating shaft 103, significantly reducing the friction between the device and the pipe wall. When a plurality of groups of rotating wheels 104 roll on the inner wall of the pipe, they can support the dredging device from multiple directions, keeping it in a relatively stable central position in the pipe. The high-pressure water pump is installed in the flushing box 3. A plurality of groups of water injection pipes 302 are annularly connected and installed on the outside of the flushing box 3. The flushing box 3 is fixedly installed at one end with a dirt breaking head 301. The flushing box 3 is connected and installed with a water inlet pipe 303 at one end away from the dirt breaking head 301. The high-pressure water pump in the flushing box 3 can pressurize water to a high pressure. These high-pressure water is injected into the inner wall of the sewage pipe through the plurality of groups of water injection pipes 302 connected and installed on the outside in a ring shape, forming a high-speed water flow. The high-speed water flow has strong impact force, which can effectively wash away the sludge, impurities and other dirt attached to the pipe wall. The water inlet pipe 303 connected and installed at one end away from the dirt breaking head 301 of the flushing box 3 can be connected to an external water source to provide sufficient water for the flushing box 3.

[0024] Please refer to Figs. 2-3In the embodiment, a driving motor is installed inside the cleaning turntable 2, a rotating ring 201 is sleeved outside the cleaning turntable 2, a sprocket wheel is installed between the cleaning turntable 2 and the rotating ring 201, the output end of the driving motor is connected with the rotating ring 201 through the sprocket wheel, the driving motor inside the cleaning turntable 2 is connected with the rotating ring 201 through the sprocket wheel, the transmission ratio of the sprocket wheel transmission can be accurate, the sprocket wheel is installed between the cleaning turntable 2 and the rotating ring 201, and stable connection is provided for the two. In the rotating process of the rotating ring 201, the sprocket wheel can bear large radial force and axial force, the connection between the rotating ring 201 and the cleaning turntable 2 is firm, the connection between the rotating ring 201 and the cleaning turntable 2 will not be loose due to complex working conditions in the sewage pipeline, such as water flow impact, uneven inner wall of the pipeline and other factors, the smooth progress of the cleaning operation is ensured, a plurality of groups of obliquely arranged scraping plates 202 are annularly installed outside the rotating ring 201, a plurality of groups of cleaning grooves 203 are annularly and penetratively arranged outside the rotating ring 201, and the plurality of groups of obliquely arranged scraping plates 202 are annularly installed outside the rotating ring 201. The oblique design can significantly improve the scraping efficiency. When the obliquely arranged scraping plates 202 contact the inner wall of the pipeline, a component force along the axial direction of the pipeline is generated. In the rotating process of the rotating ring 201, the component force can push the scraped sludge, impurities and the like to the downstream of the pipeline, so that the scraped dirt is prevented from re-attaching to the pipeline wall.

[0025] In the process of working, the operator will put the dredging device at the sewage pipe, and the operator will put the dredging device at the sewage pipe. With the help of the pulley installation groove 102, the rotating shaft 103 is sleeved with the rotating wheel 104, and the rotating wheel 104 is pushed into the pipe. The rotating wheel 104 is in contact with the inner wall of the pipe, and the rotating wheel 104 is in contact with the inner wall of the pipe. The frictional resistance between the device and the pipe is greatly reduced, the pushing process is smooth, and the device can flexibly adapt to the bends and ups and downs of the pipe. The driving motor in the cleaning turntable 2 is started, the chain wheel is driven to rotate at high speed, the inclined scraping plate 202 distributed on the outer ring of the rotating ring 201 starts to work, and the inclined scraping plate 202 is designed to scrape the sludge on the inner wall of the pipe. When rotating, not only can the sludge on the inner wall of the pipe be scraped off, but also the scraped dirt can be pushed along the axial direction of the pipe to avoid the reattachment of the dirt. At the same time, the multiple cleaning grooves 203 on the rotating ring 201 can make the scraped dirt fall off in time to prevent the dirt from accumulating on the surface of the rotating ring 201 and ensure the continuous and efficient work of the scraping plate 202. While the cleaning turntable 2 is working, the flushing box 3 is started, the water inlet pipe 303 is connected to the external water source to continuously supply water to the flushing box 3, and the high-pressure water pump in the flushing box 3 pressurizes the water. The high-pressure water is sprayed at high speed to the inner wall of the pipe through the external annular multiple water spray pipes 302, further removing the residual dirt. The dirt breaking head 301 at one end of the flushing box 3 can first break the stubborn dirt to assist the high-pressure water to better play the flushing effect, realize the comprehensive and efficient cleaning of the inner wall of the pipe, and the air bag dredging assembly in the dredging shell 1 starts to work. The air pump 401 fills the air bags in the multiple annularly distributed air bag cabins 402 through the air pipe 403, and the air bags are inflated in the air bag cabins 402. After inflation, the air bags are ejected from the release port 404 and quickly adhere to the pipe wall. Subsequently, the air bags deflate and shrink, and such inflation and deflation are repeated to generate a strong pulse force to shake off the sludge and impurities on the pipe wall that are difficult to be scraped and washed off. Multiple air bags work together to act on the pipe wall in all directions to ensure that there is no dead angle for cleaning. In the whole working process, the device continuously pushes into the deep part of the pipe by means of the rolling of the rotating wheel 104, the cleaning turntable 2, the flushing box 3 and the air bag dredging assembly continuously work, and the inner wall of the pipe is continuously scraped, washed and vibrated to clean the dirt in the sewage pipe and ensure the smoothness of the sewage pipe.

[0026] Through the above steps, when the dredging device starts, the cleaning turntable 2 starts to work, which is located at one end of the dredging shell 1, driven by a motor and other driving devices, using the scraper, brush and other components on the turntable to scrape the inner wall of the sewage pipeline, and the sludge and other dirt attached to the pipeline wall are stripped off. The flushing box 3 connected to the center of the cleaning turntable 2 at one end starts to work after the cleaning turntable 2 performs preliminary scraping on the pipeline wall. The flushing box 3 stores clean water inside. Through the internal pressure device or external water pump, the water is pressurized and sprayed from the flushing box 3 to the inner wall of the sewage pipeline, further cleaning the residual dirt and scraped sludge. The multiple groups of air bag cabins 402 arranged in the ring inside the dredging shell 1 are started during or after the work of the cleaning turntable 2 and the flushing box 3. The gas is filled into the air bag cabin 402 through the inflation pipe 403. When the gas pressure in the air bag cabin 402 reaches a certain degree, the air bag expands, extruding the surrounding space and contacting the pipeline wall. Then, the air is released through the control of the inflation pipe 403, and the air bag contracts. Thus, the inflation and deflation are repeated, generating periodic pulse force, which shakes off the sludge and impurities on the pipeline wall that are difficult to be removed by the cleaning turntable 2 and the flushing box 3, so that they can be discharged from the pipeline with the water flow or subsequent cleaning operation.

Claims

1. A municipal sewer network unblocking device comprising an unblocking housing (1); characterized in that: It also includes a cleaning turntable (2), a flushing box (3) and an airbag unblocking assembly; a cleaning turntable (2) for scraping sludge from the inner wall of the sewage pipe is installed at one end of the unblocking shell (1), and a flushing box (3) for cleaning the inner wall of the sewage pipe is connected to the center of one end of the cleaning turntable (2). An airbag unblocking assembly for shaking off sludge and impurities on the pipe wall is installed inside the unblocking shell (1). The airbag unblocking assembly includes multiple airbag chambers (402). Multiple airbag chambers (402) are installed in a ring around the outside of the unblocking shell (1). An inflation pipe (403) is connected to one end of each airbag chamber (402).

2. The municipal sewage pipe network dredging device according to claim 1, characterized in that: The airbag compartment (402) is hollow and contains an airbag. The airbag compartment (402) has a release port (404) on the outside for releasing the internal airbag. Multiple sets of inflation tubes (403) are connected to an inflation pump (401) at the end away from the airbag compartment (402).

3. The municipal sewer network dredging device according to claim 1, characterized in that: The outer shell (1) has multiple airbag mounting slots (101) through the outer ring, and multiple pulley mounting slots (102) are installed on the outer ring of the outer shell (1).

4. A municipal sewer network unblocking device according to claim 3, characterised in that: Multiple sets of rotating shafts (103) are linearly installed inside the pulley mounting groove (102), and rotating wheels (104) are fitted on the outside of each rotating shaft (103).

5. The municipal sewer network unblocking device according to claim 1, characterized in that: The flushing tank (3) is equipped with a high-pressure water pump. Multiple sets of water spray pipes (302) are connected to the outside of the flushing tank (3). A sludge breaking head (301) is fixedly installed at one end of the flushing tank (3). A water inlet pipe (303) is connected to the end of the flushing tank (3) away from the sludge breaking head (301).

6. The municipal sewer network unblocking device according to claim 1, characterized in that: The cleaning turntable (2) is equipped with a drive motor inside, and a rotating ring (201) is fitted on the outside of the cleaning turntable (2). A sprocket is installed between the cleaning turntable (2) and the rotating ring (201), and the output end of the drive motor is connected to the rotating ring (201) through the sprocket.

7. A municipal sewer network unblocking device according to claim 6, characterised in that: The outer ring (201) is equipped with multiple sets of obliquely arranged scraper blades (202), and the outer ring (201) is provided with multiple sets of cleaning grooves (203).