Electric smelting saddle type branch pipe fitting with valve function

By integrating valves and marking mechanisms into electrofusion saddle-type branch pipe fittings, the problems of complex installation and insufficient precision in existing technologies are solved. This achieves built-in valve functionality and precise installation, simplifies the installation process, and improves installation efficiency and accuracy.

CN223725778UActive Publication Date: 2025-12-26JILIN SONGJIANG PLASTIC PIPELINE EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423186681.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-26
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing electrofusion saddle-type branch pipe fittings require the installation of additional valves during installation, which increases installation time and results in inaccurate grinding of the area, potentially damaging the main pipe.

Method used

Design an electrofusion saddle-type branch pipe fitting with valve function, including a base, vertical pipe, horizontal pipe, fixing mechanism, marking mechanism and valve mechanism, to realize the built-in valve function, and to accurately mark the installation area through the marking mechanism, simplifying the installation process.

Benefits of technology

This allows branch pipe fittings to be installed without the need for additional valves, saving time, and improves installation accuracy through a precise marking mechanism, avoiding damage to the main pipe.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223725778U_ABST
    Figure CN223725778U_ABST
Patent Text Reader

Abstract

The utility model discloses an electric smelting saddle type branch pipe fitting with a valve function, which belongs to the technical field of pipe fitting connection and comprises a base, a vertical pipe vertically arranged at the top of the base and a transverse pipe vertically arranged on the side edge of the vertical pipe. According to the branch pipe fitting, a valve mechanism composed of the mounting groove, the valve element, the positioning sleeve, the valve body base, the valve rod and the handle is arranged at the end of the transverse pipe, so that the branch pipe fitting has the function of a valve, the valve does not need to be additionally mounted after mounting is completed, the mounting time is saved, practicability is higher, and the service life of the branch pipe fitting is prolonged. The marking mechanisms composed of the mounting blocks, the storage grooves, the marking pens, the pressing plates, the springs, the screw rods and the adjusting knobs are arranged at the two ends of the base, during mounting, the base can be attached to a to-be-mounted area firstly, then the base is controlled to rotate around the main pipe, the mounting area can be accurately marked through the marking mechanisms, and the mounting efficiency is improved. And therefore, the polishing device is more convenient to use.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of electric melting saddle type branch pipe fittings, especially a kind of electric melting saddle type branch pipe fittings with valve function, belong to pipe fitting connection technical field. BACKGROUND

[0002] Electric melting saddle type branch pipe fitting is a kind of pipe fitting for the connection and branch of pipeline system. It is mainly composed of main body part and electric melting connection part. The shape of main body part is similar to "saddle", which can be straddled on the main pipeline, used to draw out branch pipeline from the main pipeline, and its material is usually plastic material such as high-density polyethylene (HDPE), which has good corrosion resistance and sealing performance.

[0003] In the prior art, such as the utility model with application number 202022745953.4, a kind of electric melting saddle type pipe fitting is disclosed. In order to solve the problem that the saddle surface freely shrinks away from the mold column surface during cooling, the shrinkage process of the saddle surface is no longer constrained by the mold column surface, resulting in uneven saddle surface, which further causes the saddle base to not fit tightly with the target pipeline surface and has gaps. When the preformed electric heating wire ring is selected, the exposed surface of the electric heating wire ring as the welding surface is smooth and flat without recess defects after secondary injection molding. In contrast, the inner wall surface of the saddle base with a conventional semi-circular ring structure is difficult to obtain a smooth and flat surface under the same process conditions.

[0004] The above-mentioned application still has some deficiencies:

[0005] After the installation of the branch pipe fitting, the installation of the valve is generally required. However, the current branch pipe fitting does not have the function of the valve, which increases the installation time. In addition, during the installation process, the main pipe needs to be marked and polished according to the length of the base. Manual scribing is required during the marking process, and the polishing area is not accurate, which not only affects the installation effect but also damages the main pipe.

[0006] Therefore, an electric melting saddle type branch pipe fitting with valve function is designed to optimize the above-mentioned problems. CONTENT OF THE UTILITY MODEL

[0007] The main purpose of the utility model is to provide an electric melting saddle type branch pipe fitting with valve function to solve the problems raised in the background technology.

[0008] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0009] A kind of electric melting saddle type branch pipe fitting with valve function, including base, vertical pipe vertically on the top of base and horizontal pipe vertically installed on the side of vertical pipe, the bottom of base is provided with fixed mechanism connected with main pipe, both ends of base are provided with marking mechanism, the end of horizontal pipe away from vertical pipe is provided with valve mechanism.

[0010] Preferably, the fixing mechanism comprises a binding belt, a lower fastening platform, an upper fastening platform and a positioning bolt, the binding belt is uniformly fixed on one side of the bottom of the base and is uniformly arranged along the length direction of the base, the lower fastening platform is fixed between the end portions of the binding belt, the upper fastening platform is arranged on the other end of the base away from the binding belt along the length direction, and the positioning bolt is arranged between the lower fastening platform and the upper fastening platform.

[0011] Preferably, the binding belt is provided with three groups, and the binding belt and the base are integrally formed.

[0012] Preferably, the marking mechanism comprises a mounting block, a storage groove, a marking pen and a pressing assembly, the mounting block is fixed at both ends of the base, the bottom of the mounting block is provided with the storage groove, the inner bottom of the storage groove is provided with the marking pen, and the inside of the storage groove is provided with the pressing assembly for extruding the marking pen.

[0013] Preferably, the pressing assembly comprises a pressing plate, a spring, a screw rod and an adjusting knob, the pressing plate is slidingly arranged at the inner top of the storage groove, the spring is arranged between the bottom of the pressing plate and the marking pen, the screw rod is arranged at the top of the pressing plate, the screw rod is threadedly connected with the mounting block and extends above the mounting block, and the adjusting knob is fixed at the top of the screw rod.

[0014] Preferably, the valve mechanism comprises a mounting groove, a valve core, a positioning sleeve, a valve body base and a valve rod, the mounting groove is arranged in the inner end portion of the cross pipe, the valve core is rotatably arranged in the mounting groove, the positioning sleeve is threadedly arranged at the end portion of the cross pipe, the valve body base is arranged on the surface of the valve core and is arranged at both sides of the valve core, the two valve body bases are arranged in the cross pipe and at the end portion of the positioning sleeve respectively, the valve rod is fixed at the top of the valve core and extends to the top of the cross pipe and is rotatably connected with the cross pipe.

[0015] Preferably, the bottom end of the valve rod is fixed with a handle, and the top of the handle is provided with an indicating arrow.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1. The valve mechanism comprising the mounting groove, the valve core, the positioning sleeve, the valve body base, the valve rod and the handle arranged at the end portion of the cross pipe, so that the branch pipe has the function of the valve, and the valve does not need to be additionally installed after installation, thereby saving the installation time and being more practical.

[0018] 2. The marking mechanism comprising the mounting block, the storage groove, the marking pen, the pressing plate, the spring, the screw rod and the adjusting knob arranged at both ends of the base, so that the base can be attached to the installation area during installation, then the base is controlled to rotate around the main pipe, and the installation area can be accurately marked by the marking mechanism, so that the area can be accurately polished, and the utility is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the front view of the utility model;

[0020] Figure 2 It is the fixed mechanism view of the utility model;

[0021] Figure 3 It is the transverse pipe sectional view of the utility model;

[0022] Figure 4 It is the marking mechanism view of the utility model.

[0023] In the drawing: 1, base;

[0024] 2, vertical pipe;

[0025] 3, transverse pipe;

[0026] 4, fixed mechanism; 401, binding belt; 402, lower fastening platform; 403, upper fastening platform; 404, positioning bolt;

[0027] 5, marking mechanism; 501, mounting block; 502, storage groove; 503, marking pen; 504, pressing plate; 505, spring; 506, screw rod; 507, adjusting knob;

[0028] 6, valve mechanism; 601, mounting groove; 602, valve core; 603, positioning sleeve; 604, valve body base; 605, valve rod; 606, handle. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.

[0030] Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] It should be noted that the embodiments in the utility model and the features and technical solutions in the embodiments can be combined with each other without conflict.

[0032] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0033] In the description of the utility model, it needs to explain that the position or position relation indicated by the terms "upper", "lower" and the like is the position or position relation shown based on the drawing, or the position or position relation of the position of the product of the application when it is used commonly, or the position or position relation commonly understood by the person skilled in the art, and these terms are only for the convenience of describing the utility model and simplifying the description, and not for indicating or implying that the indicated device or element must have a particular position, be constructed and operated in a particular position, therefore, it cannot be understood as the limitation of the utility model.In addition, the terms "first", "second" and the like are only used for distinguishing the description, and cannot be understood as indicating or implying relative importance.

[0034] Embodiment 1

[0035] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the embodiment proposes an electric melting saddle type branch pipe fitting with valve function, which comprises a base 1, a vertical pipe 2 vertically arranged on the top of the base 1 and a horizontal pipe 3 vertically arranged on the side of the vertical pipe 2, the bottom of the base 1 is provided with a fixing mechanism 4 connected with the main pipe, the two ends of the base 1 are provided with a marking mechanism 5, and the end of the horizontal pipe 3 away from the vertical pipe 2 is provided with a valve mechanism 6.

[0036] When installing the branch pipe fitting, first, the base 1 is attached to the main pipe to be installed, then the marking mechanism 5 is attached to the outer wall of the main pipe, the base 1 is controlled to rotate around the main pipe, the marking mechanism 5 marks the installation area in the circumferential direction of the main pipe, then the base 1 is removed, the area is cleaned and polished to remove the oxidation layer of the main pipe, after polishing, the base 1 is attached to the main pipe again, the position of the base 1 is positioned by the fixing mechanism 4, then electric melting welding is carried out, and when using the branch pipe fitting, the opening and closing of the horizontal pipe 3 can be controlled by the valve mechanism 6.

[0037] Embodiment 2

[0038] The scheme in embodiment 1 will be further introduced in combination with specific working modes, which will be described in detail as follows:

[0039] As shown in Figure 2 , as a preferred embodiment, on the basis of the above mode, further, the fixing mechanism 4 comprises a binding belt 401, a lower fastening table 402, an upper fastening table 403 and a positioning bolt 404, the binding belt 401 is uniformly fixed on one side of the bottom of the base 1, and the binding belt 401 is uniform along the length direction of the base 1, the lower fastening table 402 is fixed between the end portions of the binding belt 401, the other end of the base 1 away from the binding belt 401 is provided with the upper fastening table 403 along the length direction, and the positioning bolt 404 is arranged between the lower fastening table 402 and the upper fastening table 403.

[0040] In the process of fixing the base 1, the binding belt 401 is passed through the bottom of the main pipe and closely adheres to the bottom of the main pipe, then the lower fastening platform 402 is aligned with the upper fastening platform 403, the positioning bolt 404 is inserted into the mounting hole at the top of the upper fastening platform 403 and enters the threaded hole inside the lower fastening platform 402, and the positioning bolt 404 is rotated to tension and position the binding belt 401.

[0041] As shown in the preferred embodiment, on the basis of the above-mentioned mode, further, the binding belt 401 is provided with three groups, and the binding belt 401 and the base 1 are integrally formed. Figure 2

[0042] The use of multiple groups of binding belts 401 improves the number of device fixing points and improves the stability of installation.

[0043] As shown in the preferred embodiment, on the basis of the above-mentioned mode, further, the marking mechanism 5 includes a mounting block 501, a storage groove 502, a marker pen 503 and a pressing assembly, the mounting block 501 is fixed at both ends of the base 1, the bottom of the mounting block 501 is provided with the storage groove 502, the inner bottom of the storage groove 502 is provided with the marker pen 503, and the inside of the storage groove 502 is provided with the pressing assembly for extruding the marker pen 503. Figure 4 In the process of positioning the electric fusion welding area, the arc-shaped bottom of the mounting block 501 is closely adhered to the surface of the main pipe, then the pressing assembly is used to apply downward pressure to the marker pen 503, the marker pen 503 is closely adhered to the outside of the main pipe, and when the base 1 rotates around the main pipe, the marker pen 503 marks the area on the surface of the main pipe.

[0044] As shown in the preferred embodiment, on the basis of the above-mentioned mode, further, the pressing assembly includes a pressing plate 504, a spring 505, a screw rod 506 and an adjusting knob 507, the pressing plate 504 is slidingly arranged at the inner top of the storage groove 502, the spring 505 is arranged between the bottom of the pressing plate 504 and the marker pen 503, the screw rod 506 is arranged at the top of the pressing plate 504, the screw rod 506 is threadedly connected between the mounting block 501 and extends above the mounting block 501, and the adjusting knob 507 is fixed at the top of the screw rod 506.

[0045] Figure 4 In the process of pushing the marker pen 503 out of the inside of the storage groove 502, the screw rod 506 is rotated to control the pressing plate 504 to move towards the marker pen 503 and compress the spring 505, after the screw rod 506 is rotated and adjusted, the position of the pressing plate 504 is fixed, and the marker pen 503 is closely adhered to the outside of the main pipe under the pressure of the spring 505, so as to ensure the marking effect.

[0046] As shown in the preferred embodiment, on the basis of the above-mentioned mode, further, the pressing assembly includes a pressing plate 504, a spring 505, a screw rod 506 and an adjusting knob 507, the pressing plate 504 is slidingly arranged at the inner top of the storage groove 502, the spring 505 is arranged between the bottom of the pressing plate 504 and the marker pen 503, the screw rod 506 is arranged at the top of the pressing plate 504, the screw rod 506 is threadedly connected between the mounting block 501 and extends above the mounting block 501, and the adjusting knob 507 is fixed at the top of the screw rod 506.

[0047] As​​Figure 3 As shown, in a preferred embodiment, based on the above method, the valve mechanism 6 further includes a mounting groove 601, a valve core 602, a positioning sleeve 603, a valve body base 604, and a valve stem 605. The mounting groove 601 is opened at the inner end of the horizontal tube 3. The valve core 602 is rotatably mounted inside the mounting groove 601. The positioning sleeve 603 is threadedly mounted at the end of the horizontal tube 3. Valve body bases 604 that fit against the surface of the valve core 602 are mounted on both sides of the valve core 602. The two sets of valve body bases 604 are respectively installed inside the horizontal tube 3 and at the end of the positioning sleeve 603. The valve stem 605 is fixed to the top of the valve core 602. The valve stem 605 extends to the top of the horizontal tube 3 and is rotatably connected to the horizontal tube 3.

[0048] During valve installation, first, a set of valve body bases 604 are fixed inside the horizontal pipe 3. Then, the valve core 602 is inserted into the mounting groove 601. Next, the positioning sleeve 603 is installed inside the horizontal pipe 3, and the other set of valve body bases 604 on the positioning sleeve 603 is used to fit against the other side of the valve core 602 to ensure the sealing of the valve core 602. Then, the valve stem 605 is inserted from the top of the horizontal pipe 3 and fixed to the top of the valve core 602. The valve assembly is then complete. The valve and branch fittings are assembled before leaving the factory. After the branch fittings are installed, there is no need to add valves.

[0049] like Figure 1 As shown, in a preferred embodiment, based on the above method, a handle 606 is further fixed to the bottom end of the valve stem 605, and an indicator arrow is provided on the top of the handle 606.

[0050] During valve adjustment, the valve stem 605 can be quickly rotated and adjusted using the handle 606.

[0051] Example 3

[0052] The solutions in Embodiments 1 and 2 will be further described below with reference to their specific working methods.

[0053] In the production of branch pipe, the valve is pre-installed in the factory, and during the installation of the valve, a group of valve body bases 604 are fixed in the inner end of the horizontal pipe 3, then the valve core 602 is inserted into the installation groove 601, the positioning sleeve 603 is installed in the inner end of the horizontal pipe 3, and the other group of valve body bases 604 on the positioning sleeve 603 is attached to the other side of the valve core 602 to ensure the sealing of the valve core 602, then the valve rod 605 is inserted from the top of the horizontal pipe 3 and fixed on the top of the valve core 602, and the valve is assembled. During the installation of the branch pipe, the base 1 is attached to the main pipe to be installed, the arc-shaped bottom of the installation block 501 is attached to the surface of the main pipe, the pressure plate 504 is moved towards the marker pen 503 by rotating the screw rod 506, and the spring 505 is compressed. After the screw rod 506 is adjusted, the position of the pressure plate 504 is fixed, and the marker pen 503 is tightly attached to the outer side of the main pipe under the pressure of the spring 505. The base 1 is rotated around the main pipe, and the marking mechanism 5 marks the installation area on the circumference of the main pipe. After the base 1 is removed, the area is cleaned and polished to remove the oxidation layer of the main pipe. After polishing, the base 1 is attached to the main pipe again, the binding belt 401 is passed through the bottom of the main pipe and tightly attached to the bottom of the main pipe, then the lower fastening table 402 is aligned with the upper fastening table 403, the positioning screw 404 is inserted from the installation hole in the top of the upper fastening table 403 and into the threaded hole in the lower fastening table 402, and the positioning screw 404 is rotated to tension and position the binding belt 401. The installation of the branch pipe is completed.

[0054] The above is only a further embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the scope disclosed by the present application, which belongs to the protection scope of the present application.

Claims

1. A valve function electrically fused saddle type branch pipe fitting, comprising a base (1), a vertical pipe (2) vertically arranged on the top of the base (1), and a horizontal pipe (3) vertically arranged on the side of the vertical pipe (2), characterized in that: The bottom of the base (1) is provided with a fixing mechanism (4) connected with the main pipe, both ends of the base (1) are provided with a marking mechanism (5), and the end of the horizontal pipe (3) away from the vertical pipe (2) is provided with a valve mechanism (6); The marking mechanism (5) comprises a mounting block (501), a storage groove (502), a marking pen (503) and a pressing assembly, the mounting block (501) is fixed at both ends of the base (1), the bottom of the mounting block (501) is provided with the storage groove (502), the inner bottom of the storage groove (502) is provided with the marking pen (503), and the storage groove (502) is provided with the pressing assembly for extruding the marking pen (503); The valve mechanism (6) comprises a mounting groove (601), a valve core (602), a positioning sleeve (603), a valve body base (604) and a valve rod (605), the mounting groove (601) is arranged in the inner end of the horizontal pipe (3), the valve core (602) is rotatably arranged in the mounting groove (601), the positioning sleeve (603) is threadedly arranged at the end of the horizontal pipe (3), the valve body base (604) is arranged on the surface of the valve core (602), the valve body base (604) is arranged on the inner side of the horizontal pipe (3) and the end of the positioning sleeve (603), the valve rod (605) is arranged on the top of the valve core (602) and extends to the top of the horizontal pipe (3) and is rotatably connected with the horizontal pipe (3).

2. An electrically fused saddle tee with valve function according to claim 1, characterized in that: The fixing mechanism (4) comprises a binding belt (401), a lower fastening table (402), an upper fastening table (403) and a positioning bolt (404), the binding belt (401) is fixed on one side of the bottom of the base (1) and is arranged along the length direction of the base (1), the lower fastening table (402) is arranged between the ends of the binding belt (401), the upper fastening table (403) is arranged on the other end of the base (1) along the length direction, and the positioning bolt (404) is arranged between the lower fastening table (402) and the upper fastening table (403).

3. An electrically fused saddle tee with valve function according to claim 2, characterized in that: The binding belt (401) is provided with three groups, and the binding belt (401) and the base (1) are integrally formed.

4. An electrically fused saddle tee with valve function according to claim 3, characterized in that: The pressing assembly comprises a pressing plate (504), a spring (505), a screw rod (506) and an adjusting knob (507), the pressing plate (504) is slidably arranged on the inner top of the storage groove (502), the spring (505) is arranged between the bottom of the pressing plate (504) and the marking pen (503), the screw rod (506) is arranged on the top of the pressing plate (504), the screw rod (506) is threadedly connected with the mounting block (501) and extends above the mounting block (501), and the adjusting knob (507) is arranged on the top of the screw rod (506).

5. An electrically fused saddle tee with valve function according to claim 4, characterized in that: The bottom end of the valve rod (605) is fixedly provided with a handle (606), and the top of the handle (606) is provided with an indicating arrow.

Citation Information

Patent Citations

  • Electric smelting saddle-shaped pipe fitting

    CN215258473U