Pipeline inner wall detection crawler for hydraulic engineering

Abstract

The utility model relates to the technical field of pipeline inner wall detection, in particular to a pipeline inner wall detection crawler for hydraulic engineering, which comprises two supporting seats, a plurality of supporting assemblies are arranged on each supporting seat, a bracket is fixed on the side wall of one supporting seat, and a telescopic assembly is fixed on the other supporting seat; the hollow shaft is rotationally connected with the bracket; during use, the hollow shaft can rotate through the power assembly, then the flushing assembly and the visual inspection assembly are driven to rotate, flushing and image collecting work of all positions of the inner wall of a pipeline is guaranteed, in addition, through work of the transmission assembly, the visual inspection assembly is driven to rotate, and the visual inspection assembly is driven to rotate through the hollow shaft. The crawler can be in a fixed state during image acquisition, and when the transmission assembly works, the crawler is matched with the telescopic assembly and the power assembly, so that the crawler moves in a pipeline.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline inner wall detection technical field, specifically a pipeline inner wall detection crawler for water conservancy project. BACKGROUND

[0002] In water conservancy project, in order to guarantee pipeline safe operation, ensure delivery quality, prolong pipeline life etc., need to carry out detection work to pipeline inner wall before laying pipeline, and the picture of pipeline inner wall needs to be collected to detect whether the crack exists in pipeline inner wall.

[0003] In prior art, the function of most pipeline inner wall crawlers is single when carrying out pipeline inner wall image collection work, if dust adheres to pipeline inner wall, the image collected can not directly reflect the condition of pipeline inner wall, leading to lower accuracy of detection result, in addition, when the crawler is in moving state in the process of collecting image, the image quality collected is lower, leading to deviation of detection result. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a pipeline inner wall detection crawler for water conservancy project to solve the problems in the background art.

[0005] The technical scheme of the utility model is: a pipeline inner wall detection crawler for water conservancy project, comprising:

[0006] Two support seats, a plurality of support assemblies are arranged on each support seat, one side wall of one support seat is fixed with a support, and the other support seat is fixed with a telescopic assembly;

[0007] Hollow shaft, the hollow shaft and the support are rotationally connected;

[0008] Sleeve, the sleeve and the telescopic assembly are rotationally connected, and the hollow shaft and the sleeve are rotationally connected;

[0009] Lead screw, the lead screw and the sleeve are connected through threads, and the lead screw is fixed with the nearest support seat;

[0010] Visual detection assembly, the visual detection assembly is connected with the hollow shaft;

[0011] Flushing assembly, the flushing assembly is connected with the hollow shaft;

[0012] Transmission assembly, the transmission assembly is connected with the hollow shaft and the sleeve;

[0013] Power assembly, the power assembly is fixed with the support, and the power assembly is connected with the hollow shaft.

[0014] Preferably, the support assembly comprises:

[0015] A sliding slot is arranged on the side wall of the support base, and a connecting rod is slidably arranged in the sliding slot, and a roller is rotatably arranged on the top of the connecting rod;

[0016] A spring is fixed in the sliding slot, and the spring and the connecting rod are fixed;

[0017] A shell is fixed on the side wall of the connecting rod, and a one-way structure is arranged in the shell to enable the roller to rotate in one direction only.

[0018] Preferably, the telescopic assembly comprises:

[0019] A plate body is arranged on the side wall of the telescopic assembly, and a plurality of telescopic rods are arranged on the plate body, and the telescopic ends of the telescopic rods are fixed to the nearest support base, and the plate body is rotatably connected to the sleeve.

[0020] Preferably, the visual detection assembly comprises:

[0021] A fixed plate is fixed to the hollow shaft, and a camera is arranged on the top of the fixed plate.

[0022] Preferably, the flushing assembly comprises:

[0023] A support frame is fixed to the hollow shaft, and a plurality of spray heads are arranged on the end of the support frame, and each spray head is in communication with the hollow shaft.

[0024] Preferably, the transmission assembly comprises:

[0025] Two transmission discs are arranged on the transmission assembly, one of which is fixed to the hollow shaft, and the other of which is fixed to the sleeve, and a plurality of electromagnets are fixed on the side wall of each transmission disc.

[0026] Preferably, the power assembly comprises:

[0027] A motor is fixed to the support frame;

[0028] Two pulleys are arranged on the power assembly, one of which is fixedly sleeved on the hollow shaft, and the other of which is fixed to the output shaft of the motor;

[0029] A transmission belt is sleeved on the two pulleys.

[0030]

[0031]

[0032]

[0033] ​​​The utility model discloses an improved pipeline inner wall detection crawler for water conservancy projects, which has the following improvements and advantages compared with the prior art.

[0034] The utility model discloses a hollow shaft and sleeve can be realized in use, through power component realizes hollow shaft rotation, and then drives the rotation of the flushing assembly and visual detection assembly, to guarantee the flushing and image acquisition work of each place of pipeline inner wall, in addition, through the work of transmission component, can realize when image acquisition, this crawler is in fixed state, when transmission component works, cooperation telescopic component and power component realize the movement of this crawler in the pipeline. BRIEF DESCRIPTION OF DRAWINGS

[0035] The utility model will be explained further in connection with the drawings and embodiments:

[0036] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0037] Figure 2 It is the front view structure schematic diagram of the utility model;

[0038] Figure 3 It is the transmission belt and pulley structure schematic diagram of the utility model;

[0039] Figure 4 It is the sleeve and screw structure schematic diagram of the utility model;

[0040] Figure 5 It is the hollow shaft cross section structure schematic diagram of the utility model.

[0041] BRIEF DESCRIPTION OF DRAWINGS

[0042] 1, support seat, 2, connecting rod, 3, gyro wheel, 4, support, 5, hollow shaft, 6, fixed plate, 7, camera, 8, support frame, 9, shower head, 10, board, 11, telescopic link, 12, sleeve, 13, screw rod, 14, motor, 15, water supply pipe, 16, communication seat, 17, transmission disc, 18, electromagnet, 19, pulley, 20, transmission belt, 21, spring, 22, shell. DETAILED DESCRIPTION

[0043] The utility model will be explained further in connection with the drawings and embodiments:

[0044] The utility model discloses a pipeline inner wall detection crawler for water conservancy project improves in this provides, the technical scheme of the utility model is:

[0045] As Figures 1-5 Shown, a pipeline inner wall detection crawler for water conservancy project, comprising:

[0046] Two support seats 1 are provided with a plurality of support assemblies on each support seat 1, one of the support assemblies is fixed with a support 4 on the side wall, and the other support assembly is fixed with a telescopic assembly on the support seat 1;

[0047] Hollow shaft 5, hollow shaft 5 and support 4 rotation connection;

[0048] Sleeve 12, sleeve 12 and telescopic assembly rotation connection, and hollow shaft 5 and sleeve 12 rotation connection;

[0049] Lead screw 13, lead screw 13 and sleeve 12 are connected through thread, and lead screw 13 and the nearest support seat 1 are fixed;

[0050] Visual inspection assembly, visual inspection assembly and hollow shaft 5 are connected;

[0051] Flushing assembly, flushing assembly and hollow shaft 5 are connected;

[0052] Transmission assembly, transmission assembly and hollow shaft 5 and sleeve 12 are connected;

[0053] Power assembly, power assembly and support 4 are fixed, and power assembly and hollow shaft 5 are connected.

[0054] Through the action of transmission assembly, the power transmission between hollow shaft 5 and sleeve 12 can be controlled, and then the image acquisition work of the pipeline inner wall can be realized when hollow shaft 5 rotates alone, so that the crawler is in a fixed state when collecting images, and the image acquisition clarity is ensured, so that the detection accuracy is ensured.

[0055] Further, the support assembly comprises:

[0056] Slide groove, slide groove is opened on the side wall of support seat 1, and connecting rod 2 is slidably arranged in the slide groove, and roller 3 is rotatably arranged on the top of connecting rod 2;

[0057] Spring 21, spring 21 is fixed in the slide groove, and spring 21 and connecting rod 2 are fixed;

[0058] Shell 22, shell 22 is fixed on the side wall of connecting rod 2, and one-way structure is arranged in shell 22, so that roller 3 can only rotate in one direction.

[0059] Through the action of 21, 3 on each 2 is in contact with the pipeline inner wall, so that the crawler can be in the pipeline;

[0060] It is worth mentioning that the one-way structure mentioned above can be a one-way rotation mechanism composed of a ratchet and a toothed gear, or any structure that can ensure the one-way rotation of the roller 3. Since the ratchet and toothed gear structure is a mature prior art and is not the innovation point of the present application, it will not be described again.

[0061] Further, the telescopic assembly comprises:

[0062] The plate body 10 is provided with a plurality of telescopic rods 11 on the side wall, and the telescopic end of each telescopic rod 11 is fixed to the nearest support seat 1. The plate body 10 is rotationally connected with the sleeve 12.

[0063] Further, the visual detection assembly comprises:

[0064] The fixed plate 6 is fixed with the hollow shaft 5, and the top of the fixed plate 6 is provided with a camera 7.

[0065] Further, the flushing assembly comprises:

[0066] The support frame 8 is fixed with the hollow shaft 5, and the end of the support frame 8 is provided with a plurality of spray heads 9, and each spray head 9 is in communication with the hollow shaft 5.

[0067] During the rotation of the hollow shaft 5, the camera 7 can be rotated by the fixed plate 6, and the spray head 9 can also be rotated by the support frame 8, so that the camera 7 can collect images of all parts of the inner wall of the pipeline, and the water output by the spray head 9 can also flush the inner wall of the pipeline in all directions.

[0068] Further, it also comprises:

[0069] The communication seat 16 is fixed with the support 4, and the communication seat 16 is rotationally connected with the hollow shaft 5;

[0070] The water supply pipe 15 is in communication with the communication seat 16.

[0071] Further, the transmission assembly comprises:

[0072] Two transmission discs 17, one of which is fixed with the hollow shaft 5, and the other is fixed with the sleeve 12. A plurality of electromagnets 18 are fixed on the side wall of each transmission disc 17.

[0073] Further, the power assembly comprises:

[0074] The motor 14 is fixed with the support 4;

[0075] Two pulleys 19, one of which is fixedly sleeved on the hollow shaft 5, and the other is fixed with the output shaft of the motor 14;

[0076] A transmission belt 20 is sleeved on the two pulleys 19.

[0077] When the crawler needs to move, the switches of the plurality of 18 on the two 17 are turned on. When the 18 is turned on, the corresponding 18 on the two 17 attract each other, and then drive the 17 on the 5 to rotate in the process of the rotation of the 5, drive the other 17 to rotate through the magnetic force, so as to drive the 12 to rotate. In the process of the rotation of the 12, the 13 is retracted into the 12 through the action of the 13, so as to make the two 1 close to each other. Then, the reverse rotation of the 5 is driven by the 14, so that the 13 extends out of the 12, so as to make the two 1 far away from each other. The forward and reverse rotation of the 14 is periodically controlled, so as to realize the movement of the crawler on the inner wall of the pipeline.

[0078] Specifically, the working principle is as follows: when in use, the crawler is placed in the pipeline, and the 3 on each 2 is in contact with the inner wall of the pipeline through the action of the 21.

[0079] Then, the switch of the 14 is turned on. When the 14 works, the 5 is driven to rotate through the 20 and the two 19. In the process of the rotation of the 5, the 7 is driven to rotate through the 6, and the picture of the inner wall of the pipeline is taken by the 7 for visual detection.

[0080] If the inner wall of the pipeline needs to be flushed, the 15 needs to be connected with the high-pressure water pump. The high-pressure water pump pumps water into the 16 through the 15, and then into the 9 through the 5, and finally sprays out of the 9. In the process of the rotation of the 5, the 9 is driven to rotate, so as to realize the omnidirectional flushing of the inner wall of the pipeline, so as to facilitate the clarity of the pictures collected by the 7, and thus ensure the accuracy of the detection of the inner wall of the pipeline.

[0081] When the crawler needs to move, the switches of the plurality of 18 on the two 17 are turned on. When the 18 is turned on, the corresponding 18 on the two 17 attract each other, and then drive the 17 on the 5 to rotate in the process of the rotation of the 5, drive the other 17 to rotate through the magnetic force, so as to drive the 12 to rotate. In the process of the rotation of the 12, the 13 is retracted into the 12 through the action of the 13, so as to make the two 1 close to each other. Then, the reverse rotation of the 5 is driven by the 14, so that the 13 extends out of the 12, so as to make the two 1 far away from each other. The forward and reverse rotation of the 14 is periodically controlled, so as to realize the movement of the crawler on the inner wall of the pipeline.

Claims

1. A pipeline inner wall inspection crawler for hydraulic engineering, characterized in that, It includes: Two support seats (1), each of which is provided with a plurality of support assemblies, one of which is fixed with a support (4), and the other is fixed with a telescopic assembly; Hollow shaft (5), the hollow shaft (5) and support (4) are rotatably connected; Sleeve (12), the sleeve (12) and telescopic assembly are rotatably connected, and the hollow shaft (5) and the sleeve (12) are rotatably connected; Screw rod (13), the screw rod (13) and sleeve (12) are connected by thread, and the screw rod (13) and the nearest support seat (1) are fixed; Visual detection assembly, the visual detection assembly and the hollow shaft (5) are connected; Flushing assembly, the flushing assembly and the hollow shaft (5) are connected; Transmission assembly, the transmission assembly is connected with the hollow shaft (5) and the sleeve (12); Power assembly, the power assembly is fixed with the support (4), and the power assembly is connected with the hollow shaft (5).

2. The pipeline inner wall detection crawler for hydraulic engineering according to claim 1, characterized in that, The support assembly includes: Slide groove, the slide groove is opened in the side wall of the support seat (1), the connecting rod (2) is slidably arranged in the slide groove, and the connecting rod (2) is rotatably arranged with the roller (3) at the top; Spring (21), the spring (21) is fixed in the slide groove, and the spring (21) and the connecting rod (2) are fixed; The shell (22) is fixed on the side wall of the connecting rod (2), and the shell (22) is provided with a one-way structure to enable the roller (3) to rotate only in one direction.

3. The pipeline inner wall detection crawler for hydraulic engineering according to claim 1, characterized in that, The telescopic assembly includes: Plate body (10), the plate body (10) is provided with a plurality of telescopic rods (11) on the side wall, and the telescopic end of each telescopic rod (11) is fixed with the nearest support seat (1), and the plate body (10) is rotatably connected with the sleeve (12).

4. The inner wall inspection crawler for water conservancy project pipes according to claim 1, characterized in that, The visual detection assembly includes: Fixed plate (6), the fixed plate (6) and the hollow shaft (5) are fixed, and the top of the fixed plate (6) is provided with a camera (7).

5. The inner wall inspection crawler for water conservancy project pipes according to claim 1, characterized in that, The flushing assembly includes: Support frame (8), the support frame (8) and the hollow shaft (5) are fixed, the support frame (8) is provided with a plurality of nozzles (9) at the end, and each nozzle (9) is communicated with the hollow shaft (5).

6. The inner wall inspection crawler for water conservancy project pipes according to claim 5, characterized in that, It also includes: Communication seat (16), the communication seat (16) and the support (4) are fixed, and the communication seat (16) and the hollow shaft (5) are rotatably connected; Water supply pipe (15), the water supply pipe (15) is communicated with the communication seat (16).

7. The pipe inner wall inspection crawler for hydraulic engineering according to claim 1, characterized in that, The transmission assembly includes: Two transmission discs (17), one of which is fixed with the hollow shaft (5), and the other is fixed with the sleeve (12), and each transmission disc (17) is fixed with a plurality of electromagnets (18) on the side wall.

8. The inner wall inspection crawler for water conservancy project pipes according to claim 1, characterized in that, The power assembly includes: Motor (14), the motor (14) and the support (4) are fixed; Two pulleys (19), one of which is fixed on the hollow shaft (5), and the other is fixed with the output shaft of the motor (14); Transmission belt (20), the transmission belt (20) is sleeved on the two pulleys (19).

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