Novel integrated light source suitable for headlamp

Abstract

The utility model relates to the technical field of automobile lamp manufacturing, in particular to a novel integrated light source suitable for a headlamp, which comprises an integrated light source module arranged in an external frame of an automobile lamp, the integrated light source module comprises a substrate, and a projection area, an ADB light area and a low beam area are integrated on the substrate. The technical problem that in the prior art, three chips in a headlamp frame are independently configured, the occupied space is large, and consequently the overall design difficulty of a headlamp is large is solved.

Description

Technical Field

[0001] This utility model relates to the field of automotive lighting manufacturing technology, specifically to a novel integrated light source suitable for headlights. Background Technology

[0002] Modern car headlights have evolved to a new stage, transforming from simple illumination functions into intelligent headlights that integrate intelligent driving assistance systems. For example, they use adaptive driving beam technology to automatically adjust the light beam area based on the position and distance of oncoming vehicles, avoiding glare for oncoming vehicles while meeting the driver's visibility needs.

[0003] With continuous technological advancements, the automotive headlight industry is undergoing a transformation from traditional light sources to LED light sources. LEDs, due to their advantages such as high brightness, low energy consumption, and long lifespan, are gradually becoming the market mainstream. Simultaneously, automotive headlights have evolved from a simple illumination function to a new stage of intelligence and technological sophistication. Intelligent technologies such as adaptive headlight systems and adaptive driving beams not only enhance nighttime driving safety but also increase their ability to interact with the surrounding environment. The development of high-resolution digital headlight technology, especially DLP and Micro LED technologies, enables headlights to achieve more precise lighting control and more complex projection functions. The application of these technologies not only improves the accuracy of lighting but also brings greater personalization and innovation to automotive design. With decreasing costs and optimized performance, the application scope of LED headlights is constantly expanding, indicating that future automotive headlights will be more intelligent, energy-efficient, and safer, meeting ever-increasing driving demands and market trends.

[0004] Currently, intelligent headlights mainly consist of a combination of adaptive low beam headlights, adaptive matrix headlights, and high-resolution intelligent projection headlights, such as... Figure 1 The diagram shows a schematic of a conventional automotive headlight structure. The headlight 1 includes an outer frame 11, within which a low beam module 12, an ADB module 13, and a high-resolution projection module 14 are arranged. These three modules are separately configured, resulting in a larger overall headlight size and occupying more space. A large portion of the headlight space is occupied by the projection headlight and its water-cooling system. The structure is more complex, requiring the coordinated operation of multiple modules, increasing the difficulty of design and manufacturing. Due to the size effect, the smaller the existing micro LED pixel size, the more severe the impact of sidewall defects, leading to a decrease in external quantum efficiency and luminous efficacy at low current densities. Summary of the Invention

[0005] To address the technical problem that the separate configuration of the three chips within the headlight frame in existing technologies results in a large space occupation and makes the overall headlight design difficult, this application proposes a novel integrated light source suitable for headlights, thus solving the aforementioned technical problem.

[0006] The utility model discloses a technical scheme that solves its technical problem is:

[0007] The utility model provides a novel integrated light source suitable for headlamp, its characterized in that, including the integrated light source module of the external frame of car light configuration, the integrated light source module includes the substrate, the projection area, ADB light area and low beam area are integrated on the substrate.

[0008] Further, a part of the substrate area is configured with the projection area, and another part of the substrate area is configured with the ADB light area and the low beam area.

[0009] Further, a part of the substrate area is configured with the projection area, and another part of the substrate area is configured with the ADB light area and the low beam area.

[0010] Further, the pixel size of the projection area and the size of the ADB light area present a multiple relationship; the pixel size of the projection area and the size of the low beam area present a multiple relationship.

[0011] Further, the projection area, the ADB light area and the low beam area integrated on the same substrate are controlled by the same driving circuit.

[0012] Further, the corresponding integrated light source module is allocated and configured in the external frame of the left side car light and the right side car light of the vehicle.

[0013] Further, the chip pixel size used in the projection area is micro LED of 10 microns to 60 microns, and the pixel quantity is greater than 20K.

[0014] Further, the chip size used in the ADB light area is 0.3 millimeters to 0.6 millimeters.

[0015] Further, the chip size used in the low beam area is 0.3 millimeters to 0.6 millimeters.

[0016] Further, the substrate is a resin substrate.

[0017] Based on the above technical scheme, the utility model can realize the following technical effects:

[0018] The novel integrated light source suitable for the headlamp of the utility model, by integrating three different headlamp module light sources into a single light source device, such as integrating the projection area, the ADB light area and the low beam area on the same substrate to form an integrated light source module, the overall size and the architectural complexity of the headlamp are significantly reduced, the integrated scheme not only synergizes the functions of multiple modules to an independent module, enhances the flexibility and the expandability of the design, simultaneously improves the integration level of the system, reduces the complexity of the power supply system circuit design, and reduces the influence of the size effect on the micro LED. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a vehicle lamp structure schematic diagram in the prior art;

[0020] Figure 2 It is a schematic diagram of the novel integrated light source suitable for the headlamp of the utility model;

[0021] Figure 3 It is a schematic diagram of two embodiments of the integrated light source module of the novel integrated light source suitable for the headlamp of the utility model in the left side vehicle lamp and the right side vehicle lamp.

[0022] In the prior art: 1-vehicle lamp, 11-external frame, 12-light module, 13-ADB module, 14-high resolution projection module.

[0023] In the utility model: 2-vehicle lamp, 21-external frame, 22-integrated light source module, 221-substrate, 222-projection area, 223-ADB light area, 224-low beam area. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] As Figures 2-3 shown, the utility model provides a kind of novel integrated light source suitable for the headlamp, including the integrated light source module 22 of configuration in the external frame 21 of vehicle lamp 2, integrated light source module 22 includes substrate 221, substrate 221 is integrated with projection area 222, ADB light area 223 and low beam area 224.

[0026] In one embodiment of the utility model, one part of the substrate 221 is configured with the projection area 222, and another part of the substrate 221 is configured with the ADB light area 223 and the low beam area 224.

[0027] Further, one half of the substrate 221 is configured with the projection area 222, and the other half of the substrate 221 is configured with the ADB light area 223 and the low beam area 224.

[0028] In one embodiment of the utility model, the pixel size of the projection area 222 and the size of the ADB light area 223 present a multiple relationship; the pixel size of the projection area 222 and the size of the low beam area 224 present a multiple relationship.

[0029] In one embodiment of the utility model, the projection area 222, the ADB light area 223 and the low beam area 224 integrated on the same substrate 221 are controlled by the same driving circuit.

[0030] In one embodiment of the utility model, the corresponding integrated light source module 22 is allocated and configured in the outer frame 21 of the left side lamp 2 and the right side lamp 2 of the vehicle, and the corresponding projection area 222, ADB light area 223 and low beam area 224 on the substrate 221 of the left side lamp 2 and the right side lamp 2 are in a symmetrical relationship.

[0031] The novel integrated light source suitable for the headlamp of the utility model integrates three different headlamp modules into a single light source device, such as integrating the projection area 222, the ADB light area 223 and the low beam area 224 on the same substrate 221 to form the integrated light source module 22, which significantly reduces the overall size and structural complexity of the headlamp. This integrated scheme not only synergistically combines the functions of multiple modules into one independent module, enhances the flexibility and scalability of the design, but also improves the integration level of the system, reduces the complexity of the power supply system circuit design, and reduces the impact of size effect on microLED.

[0032] The novel integrated light source suitable for the headlamp of the utility model can activate the corresponding pixels in the projection area 222 to light up with corresponding sizes to provide additional brightness supplement when the middle brightness of the ADB light area 223 fails to meet the specific requirements.

[0033] The novel integrated light source suitable for the headlamp of the utility model can have an intelligent control algorithm, which can automatically adjust the brightness and illumination angle of the light source according to the driving state of the vehicle, the road conditions and the ambient light.

[0034] It should be understood that the specific embodiments described above are merely for the purpose of interpretation of the present application and are not intended to limit the present application. The obvious changes or modifications extended from the spirit of the present application are still within the scope of protection of the present application.

Claims

1. A new integrated light source suitable for headlamps, characterized in that, The integrated light source module (22) configured in the outer frame (21) of the vehicle lamp (2) includes a substrate (221) on which a projection area (222), an ADB light area (223) and a low beam area (224) are integrated.

2. The new integrated light source suitable for headlamps according to claim 1, characterized in that, A part of the substrate (221) is configured with the projection area (222), and another part of the substrate (221) is configured with the ADB light area (223) and the low beam area (224).

3. The new integrated light source suitable for headlamps according to claim 2, characterized in that, Half of the substrate (221) is configured with the projection area (222), and the other half of the substrate (221) is configured with the ADB light area (223) and the low beam area (224).

4. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The pixel size of the projection area (222) is in a multiple relationship with the size of the ADB light area (223); the pixel size of the projection area (222) is in a multiple relationship with the size of the low beam area (224).

5. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The projection area (222), the ADB light area (223) and the low beam area (224) integrated on the same substrate (221) are controlled by the same driving circuit.

6. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The corresponding integrated light source module (22) is arranged in the outer frame (21) of the left and right vehicle lamps (2) of the vehicle.

7. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The chip pixel size used in the projection area (222) is 10-60 microns of micro LED, and the pixel number is greater than 20K.

8. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The chip size used in the ADB light area (223) is 0.3-0.6 mm.

9. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The chip size used in the low beam area (224) is 0.3-0.6 mm.

10. The new integrated light source suitable for headlamps according to claim 1, characterized in that, The substrate (221) is a resin substrate (221).

Images