Pushed slab kiln for firing refractory bricks

By introducing circulating fans and insulation doors into the pusher kiln, combined with an adjustable pusher structure and limiting blocks, the problems of material swaying and heat overflow are solved, achieving stable transportation and efficient firing of refractory bricks, and improving resource utilization and safety.

CN223726846UActive Publication Date: 2025-12-26HENAN QINAI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422808528.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-12-26
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing pusher kilns are prone to shaking during material transportation, causing materials to tip over, increasing costs, and the inability to flexibly adjust the bearing space makes it difficult to fire bricks of different sizes; the pusher carrier is laborious to move, the kiln heat leaks out, causing burns to personnel and wasting resources.

Method used

The design incorporates a circulating fan, insulated door, and return hood, combined with an adjustable push plate structure and limiting blocks, to achieve flexible adjustment of heat recovery and carrying space, preventing material swaying and heat leakage.

Benefits of technology

This technology enables stable transportation and flexible load-bearing of refractory bricks, preventing heat leakage, improving firing efficiency and resource utilization, and reducing personal danger.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pushed slab kiln for firing refractory bricks. The pushed slab kiln comprises a base and a pushed slab kiln body. By adopting the circulating fan, the heat insulation door and the backflow cover, during operation, when the push plate structure bearing refractory bricks is used, the push plate structure can be covered by the backflow cover in all directions, and the opening position of the backflow cover can be closed through the heat insulation door; in this way, heat overflowing when the kiln is started and heat left by fired refractory bricks can be blocked through the backflow cover and prevented from being continuously diffused to the outside, and then the heat is sucked through operation of the circulating fan at the top of the backflow cover; and meanwhile, due to heat conveying, cooling operation can be conducted in the backflow cover, refractory bricks are cooled, operators are prevented from being scalded, the overall using effect of the device is improved, and the device has the advantage that heat generated when the kiln is opened is isolated and recycled.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the kiln technical field, concretely relates to a push plate kiln for firebrick firing. BACKGROUND

[0002] The firebrick is called firebrick simply, and the firebrick with certain shape and size is made of refractory material, which is related to the firing step in production, at which time the push plate kiln is used for firing operation, and the push plate kiln is also called push plate furnace or push plate type tunnel kiln, which is a kind of heating and sintering equipment, and is widely used in the sintering of chemical materials, magnetic materials and other products, in order to meet the process requirements of sintered products, the push plate kiln gradually evolves into continuous recovery push plate kiln, and through the arrangement of required temperature zones and power, continuous sintering and recovery are realized, and the demand of products for heat is met.

[0003] In the prior art, the application number CN202220184225.7 is a push plate structure for prefabricated part firing furnace, which comprises a furnace, a kiln opening is arranged on the furnace, two slide rails are fixedly connected on both sides of the kiln opening in the furnace, one end of the slide rail penetrates the kiln opening, a support is fixedly connected on the slide rail outside, two groups of slide rails are slidably connected with a push plate, one end of the push plate close to the outer end of the slide rail is fixedly connected with a kiln closing table, the kiln closing table can close the kiln opening, and a locking mechanism is arranged between the kiln closing table and the furnace. The utility model has the advantages of convenient prefabricated part taking and placing, and reducing operation process, and is mainly used for prefabricated part taking and placing.

[0004] However, the above-mentioned patent still has some disadvantages in use: when working, the material is placed on the push plate, and the push plate is easily shaken and dumped when moving into the push plate kiln, which causes the material to fail to be built, causes the waste of material, increases the input cost, does not meet the actual use requirement, and the structure for placing the article cannot be flexibly adjusted. Under certain production conditions, different sizes of firebrick green bricks need to be placed in the furnace for firing together, which affects the firing. The structure of the furnace is fixed, and the functionality is low. Moreover, after the traditional push plate type kiln finishes firing the article, the push plate carrier needs to be taken out and placed near the feeding end of the kiln for subsequent firing, which requires workers to carry the push plate carrier, which is laborious, and the push plate carrier is easily dropped during multiple carrying, which causes damage to the push plate carrier. In addition, when the kiln is opened, the internal temperature of the kiln is too high, the leaked hot air not only causes burns to the personnel and affects normal operation, but also causes the leaked heat to be unable to be effectively recycled, resulting in waste of resources, and the use effect of the structure is not very ideal.

[0005] At present, no effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENTS

[0006] (I) Technical problems solved

[0007] In view of the deficiencies of the prior art, the utility model provides a push -plate kiln for firebrick firing has the advantages of adjustable bearing space, good application effect, kiln heat insulation recovery, and further solves the problems in the above background art.

[0008] (II) Technical scheme

[0009] To realize the above-mentioned advantages of adjustable bearing space, good application effect, kiln heat insulation recovery, the utility model adopts the specific technical scheme as follows:

[0010] A push -plate kiln for firebrick firing, including base and push -plate kiln main part, the base top position fixed installation has push -plate kiln main part, push -plate kiln main part both sides surface bottom end position symmetry installs the bearing station, the bearing station top and push -plate kiln main part both sides between position symmetry erects and has the backflow cover, the backflow cover one side surface position rotation is connected with the heat -proof door, the backflow cover top position installs the circulating fan, the circulating fan both ends are installed with backflow pipe, and backflow pipe is connected with push -plate kiln main part inside position and backflow cover inside position respectively.

[0011] Further, the bearing station top and push -plate kiln main part inside bottom end surface position are all symmetry and are set up guide groove, the guide groove inside position sliding connection has push -plate structure, the push -plate structure top surface position evenly sets up a plurality of sets of positioning screw hole, the positioning screw hole inside position screw connection has first fixed screw drum, first fixed screw drum inside position screw connection has first adjusting screw rod, first adjusting screw rod top position fixed installation has the limit block, the limit block top position screw connection has second fixed screw drum, second fixed screw drum inside position screw connection has second adjusting screw rod, second adjusting screw rod top position fixed installation has the expansion block, the expansion block surface position and limit block surface position all set up expansion screw hole, the expansion block and limit block end position all set up recess.

[0012] Further, the bearing station top one side position is welded with the baffle, and the baffle one end middle position is installed with the push -hydraulic rod.

[0013] Further, the push -plate kiln main part top both sides position symmetry sliding connection has the kiln door, and the kiln door both end positions symmetry installs the lifting hydraulic rod, and the lifting hydraulic rod is located push -plate kiln main part top surface position.

[0014] Further, the base bottom position and the bearing station bottom position are all installed with the supporting leg.

[0015] Further, the push -plate kiln main part inside position sets up the firing cavity.

[0016] Further, the bottom of the push plate structure is provided with a sliding block on both sides for moving in the guide groove.

[0017] Further, the end of the return pipe is provided with a control valve.

[0018] (Three) beneficial effects

[0019] Compared with the prior art, the utility model provides a push plate kiln for firing firebricks, which has the following beneficial effects:

[0020] (1), the utility model discloses a circulating fan, heat -proof door, return cover is adopted, and when the push plate structure that bears the firebrick is used, the push plate structure is all -round encased by the return cover, and the opening of the return cover is closed by the heat -proof door, so that the heat overflowed when the kiln is opened and the heat left over by the fired firebrick are blocked by the return cover, avoiding the spread to the outside, then the heat is sucked by the operation of the circulating fan on the top of the return cover, so that the heat can be introduced into the push plate kiln again, and the temperature in the return cover can be lowered due to the heat transfer, realizing the cooling of the firebrick and avoiding the scalding of the operator, improving the use effect of the device as a whole, and having the advantages of heat insulation and recovery when the kiln is opened.

[0021] (2), the utility model discloses a first fixed screw tube, stopper, expansion block, second fixed screw tube, second adjusting screw rod is adopted, and when operating, personnel can be screwed on the first fixed screw tube in the corresponding positioning screw hole on the surface of the push plate structure according to the size and the number of the firebrick needed to be fired, at this time, the slotted surface of the limiting block on the top of the four first fixed screw tubes can support and limit the firebrick of different sizes, avoiding the falling of the firebrick when the push plate structure moves, thereby guaranteeing the subsequent firing effect, then after the installation of the limiting block, the second fixed screw tube can be connected through the expansion screw hole on the surface, at this time, the expansion block on the top of the second fixed screw tube can limit and fix the firebrick, and since there is a gap between the firebricks when stacking, the height of the expansion plate can be changed by rotating the second adjusting screw rod, thereby avoiding the adhesion between the upper and lower firebricks, thereby guaranteeing the subsequent firing effect, and having the advantages of adjustable bearing space and good applicability. DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0023] Figure 1 is a structural schematic diagram of a push plate kiln for firing firebricks according to the present application;

[0024] Figure 2 is a connection schematic diagram of the first fixed screw cylinder and the limiting block according to the present application;

[0025] Figure 3 is a structural schematic diagram of the first fixed screw cylinder and the first adjusting screw rod according to the present application;

[0026] Figure 4 is a structural schematic diagram of the limiting block according to the present application.

[0027] In the drawings:

[0028] 1, base; 2, push plate kiln main body; 3, supporting leg; 4, first adjusting screw rod; 5, first fixed screw cylinder; 6, limiting block; 7, second fixed screw cylinder; 8, second adjusting screw rod; 9, expansion screw hole; 10, expansion block; 11, backflow cover; 12, lifting hydraulic rod; 13, kiln door; 14, firing cavity; 15, backflow pipe; 16, push plate structure; 17, circulating fan; 18, positioning screw hole; 19, pushing hydraulic rod; 20, baffle; 21, guide groove; 22, bearing table; 23, heat insulation door. DETAILED DESCRIPTION

[0029] To further illustrate the embodiments, the present application provides drawings which are part of the disclosure of the present application, mainly used to illustrate the embodiments, and can be used to explain the operating principle of the embodiments in cooperation with the related description of the specification. With reference to these contents, those skilled in the art should understand other possible embodiments and advantages of the present application. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0030] According to the embodiments of the present application, a push plate kiln for firing firebricks is provided.

[0031] The present application will be further described in conjunction with the drawings and specific embodiments. Figures 1-4As shown, according to the utility model embodiment of a kind of firebrick firing with push plate kiln, including pedestal 1 and push plate kiln main body 2, pedestal 1 top position fixed installation has push plate kiln main body 2, push plate kiln main body 2 both sides surface bottom end position is symmetrically installed with bearing table 22, bearing table 22 top and the both sides between push plate kiln main body 2 position symmetrically erects with backflow cover 11, backflow cover 11 one side surface position is rotatably connected with heat-insulating door 23, backflow cover 11 top position is installed with circulating fan 17, circulating fan 17 both ends are installed with backflow pipe 15, and backflow pipe 15 is connected with the position in push plate kiln main body 2 inside and the position in backflow cover 11 inside respectively.

[0032] In an embodiment, the top of the bearing table 22 and the bottom end surface position inside the push plate kiln main body 2 are symmetrically provided with guide grooves 21, a push plate structure 16 is slidably connected inside the guide grooves 21, a plurality of sets of positioning screw holes 18 are uniformly provided on the top surface position of the push plate structure 16, a first fixing screw cylinder 5 is threadedly connected inside the positioning screw holes 18, a first adjusting screw 4 is threadedly connected inside the first fixing screw cylinder 5, a limiting block 6 is fixedly installed on the top position of the first adjusting screw 4, a second fixing screw cylinder 7 is threadedly connected on the top position of the limiting block 6, a second adjusting screw 8 is threadedly connected inside the second fixing screw cylinder 7, an expansion block 10 is fixedly installed on the top position of the second adjusting screw 8, expansion screw holes 9 are provided on the surface position of the expansion block 10 and the surface position of the limiting block 6, recesses are provided on the end positions of the expansion block 10 and the limiting block 6, the structure of the recesses is the same as the structure of the corners of the firebrick, the four sides of the firebrick can be supported and limited through the recesses, and the stability of the firebrick during use of the push plate structure 16 is ensured.

[0033] In an embodiment, a baffle 20 is welded on one side of the top of the bearing table 22, and a pushing hydraulic rod 19 is installed at the middle position of one end of the baffle 20.

[0034] In an embodiment, kiln doors 13 are symmetrically slidably connected on both sides of the top of the push plate kiln main body 2, and lifting hydraulic rods 12 are symmetrically installed on both end positions of the kiln doors 13. The lifting hydraulic rods 12 are located on the top surface position of the push plate kiln main body 2. The kiln doors 13 are provided for sealing use during firing of the push plate kiln main body 2, to avoid heat overflow.

[0035] In an embodiment, legs 3 are installed on the bottom position of the pedestal 1 and the bottom position of the bearing table 22. The device can be fixed through the legs 3, to facilitate enhancement of the structural use stability of the whole.

[0036] In an embodiment, a firing cavity 14 is provided in the inside position of the push plate kiln main body 2. The firing cavity 14 is a chamber for firebrick firing use, which is a basic structure, and therefore will not be described in detail.

[0037] In one embodiment, the bottom of the push plate structure 16 is provided with a sliding block on both sides for moving inside the guide groove 21. The sliding block is arranged to cooperate with the guide groove 21 to limit the movement trajectory of the push plate structure 16, ensuring stable movement. The guide grooves 21 of different structures are aligned with each other, ensuring the stability of the push plate structure 16.

[0038] In one embodiment, a control valve is installed at the end of the return pipe 15. The control valve is arranged to control the conduction of the return pipe 15, thereby avoiding the backflow of heat from the push plate kiln main body 2 into the return cover 11 through the return pipe 15 when the circulating fan 17 is not in use, resulting in heat overflow.

[0039] Working principle: In actual use, personnel can thread the first fixed screw cylinder 5 into the corresponding positioning screw hole 18 on the surface of the push plate structure 16 according to the size and quantity of the refractory bricks to be fired. At this time, the slotted surface of the limiting block 6 on the top of the four first fixed screw cylinders 5 can support and limit the different sizes of refractory bricks, preventing them from falling off when the push plate structure 16 moves, thereby ensuring the subsequent firing effect. Then, after the limiting block 6 is installed, the expansion screw hole 9 on its surface can be connected with the second fixed screw cylinder 7. At this time, the expansion block 10 above the second fixed screw cylinder 7 can also limit and fix the refractory bricks. Since there is a gap between the stacked refractory bricks, the height of the expansion plate can be changed by rotating the second adjusting screw 8, thereby avoiding the adhesion between the upper and lower refractory bricks, which affects the heat transfer, thereby ensuring the subsequent firing effect. After the refractory bricks are stacked, the unprocessed refractory bricks existing in the push plate structure 16 can be pushed into the push plate kiln main body 2 for firing operation by pushing the hydraulic rod 19. The push plate structure 16 with fired refractory bricks can be extruded. When the push plate structure 16 is running, the heat insulation doors 23 on both sides are in closed state, which can avoid heat overflow when the kiln is opened. After the push plate structure 16 is changed, the kiln door 13 can be reset to close the push plate kiln. Then, the circulating fan 17 on the top of the return cover 11 can suck the heat overflowed from the kiln and the heat of the fired refractory bricks existing in the return cover 11, so that this part of heat can be introduced into the push plate kiln for reuse. At the same time, the return cover 11 can be cooled to avoid scalding the operator, improving the overall use effect of the device. The device has the advantages of adjustable bearing space, good applicability, and heat insulation and recycling of kiln opening.

[0040] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.

[0041] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A pusher kiln for firing refractory bricks, comprising a base (1) and a pusher kiln body (2), characterized in that, The base (1) top position fixed installation has the push plate kiln main part (2), the push plate kiln main part (2) both sides surface bottom end position symmetry is installed with the bearing table (22), the bearing table (22) top and push plate kiln main part (2) both sides between position symmetry is erected with the backflow cover (11), the backflow cover (11) one side surface position rotation is connected with the heat insulation door (23), the backflow cover (11) top position is installed with the circulating fan (17), the circulating fan (17) both ends are installed with the backflow pipe (15), and backflow pipe (15) is connected with the inside position of push plate kiln main part (2) and the inside position of backflow cover (11) respectively.

2. The pusher kiln for firing a refractory brick according to claim 1, wherein The bearing table (22) top and push plate kiln main part (2) inside bottom end surface position are symmetrically provided with guide groove (21), the guide groove (21) inside position is connected with the push plate structure (16) slidingly, the push plate structure (16) top surface position is uniformly provided with a plurality of sets of positioning screw holes (18), the positioning screw hole (18) inside position is screwed with the first fixed screw tube (5), the first fixed screw tube (5) inside position is screwed with the first adjusting screw rod (4), the first adjusting screw rod (4) top position is fixedly installed with the limit block (6), the limit block (6) top position is screwed with the second fixed screw tube (7), the second fixed screw tube (7) inside position is screwed with the second adjusting screw rod (8), the second adjusting screw rod (8) top position is fixedly installed with the expansion block (10), the expansion block (10) surface position and limit block (6) surface position are provided with expansion screw holes (9), the expansion block (10) and limit block (6) end position are provided with grooves.

3. The pusher kiln for firing a refractory brick according to claim 1, wherein The bearing table (22) top one side position is welded with the baffle (20), and the baffle (20) one end middle position is installed with the push hydraulic rod (19).

4. The pusher kiln for firing a refractory brick according to claim 1, wherein The push plate kiln main part (2) top two side positions are symmetrically connected with the kiln door (13) slidingly, the kiln door (13) both end positions are symmetrically installed with the lifting hydraulic rod (12), and the lifting hydraulic rod (12) is located on the top surface position of the push plate kiln main part (2).

5. The pusher kiln for firing a refractory brick according to claim 1, wherein The base (1) bottom position and the bearing table (22) bottom position are installed with the supporting leg (3).

6. The pusher kiln for firing a refractory brick according to claim 1, wherein The push plate kiln main part (2) inside position is provided with the firing cavity (14).

7. The pusher kiln for firing refractory bricks according to claim 2, wherein The push plate structure (16) bottom two side positions are installed with the sliding block for moving in the guide groove (21).

8. The pusher kiln for firing refractory bricks according to claim 1, wherein The backflow pipe (15) end position is installed with the control valve.

Citation Information

Patent Citations

  • Push plate structure for prefabricated part firing kiln

    CN216925157U