Sintered ore sampling device

By using a motor-driven rotating annular indexing plate and slewing bearing system, combined with the design of guide plates and conical baffles, the problems of inconvenient manual operation and impact in sinter ore sampling devices have been solved, realizing automated sampling and device protection, and improving service life and efficiency.

CN223727478UActive Publication Date: 2025-12-26新疆伊犁钢铁有限责任公司
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Patent Information

Application Number
CN202422933632.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-12-26
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing sinter sampling devices require manual operation, and the impact of sinter with the device during sampling causes inconvenience and reduces the device's lifespan.

Method used

The system employs a motor-driven rotating annular indexing plate and slewing bearing system. By controlling the rotation of the sampling tube through the motor, automated sampling is achieved. Guide plates and conical baffles are installed on the sampling tube to guide and protect the sample, reducing the impact of sinter.

Benefits of technology

It has enabled automated sampling of sintered ore, simplified operation, and improved the service life and production efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sinter sampling detection, and particularly discloses a sinter sampling device which is characterized in that a rotary annular index plate is driven by the output end of a first motor to work, and a sampling pipe is driven by a connecting flange plate connected with the rotary annular index plate to rotate under the combined action of a mounting plate and a slewing bearing; the output end of a second motor drives a rotating shaft to rotate, the rotating shaft drives a spiral blade to rotate, samples sampled from the sampling opening are conveyed out, discharged from a discharging hopper arranged at the end of the sampling pipe and collected, after sampling is completed, the second motor stops working, and the second motor stops working. The first motor drives the rotary annular index plate to work, the connecting flange plate connected with the rotary annular index plate drives the sampling pipe to reversely rotate under the combined action of the mounting plate and the slewing bearing, so that a sampling opening of the sampling pipe is located under the sampling pipe, the second motor drives the spiral blade to reversely rotate through the rotating shaft, and sintered ore in the sampling pipe is discharged from the sampling opening. The sampling is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sinter sampling detection technical field, concretely relates to a sinter sampling device. BACKGROUND

[0002] In the iron front system of the steel joint enterprise, sinter is one of the main raw materials of blast furnace, and after being produced in the sintering plant, it is generally transported by belt into the blast furnace raw material bin. A vibrating screen is arranged directly below the bin, and the sinter flows uniformly to the screen surface through the feeder below the bin, and the small particle size sinter that does not meet the requirements of the blast furnace (generally controlled below 5mm in process) is screened out after passing through the screen surface, and the screened material is the sinter that meets the requirements of the blast furnace particle size and enters the weighing tank (the end of the vibrating screen and the upper part of the weighing tank are both placed in a dust removal box). In order to ensure the quality of the sinter, a sampling device is used to sample the finished sinter.

[0003] CN210293739U discloses a kind of blast furnace sinter manual quick sampling device, including sampling hopper, sample hopper bracket, blanking baffle, sliding rail, support, the support is provided with sliding rail, the sample hopper bracket is set on sliding rail and can move horizontally before and after along sliding rail, the sampling hopper is set on sample hopper bracket, the bottom surface of sampling hopper is high in front and low in back, and the rear end of sampling hopper is provided with discharge port, and the discharge port is provided with movable blanking baffle.The utility model has the characteristics of low cost, simple structure, reasonable design and strong practicality, and can manually sample and test sinter, effectively improving production efficiency.

[0004] However, the above-mentioned device needs to be manually operated by the staff to sample the sinter when sampling, which is not convenient to operate, and the sinter will splash when the sinter collides with the sampling device during sampling. To solve the above problems, a sinter sampling device is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of sinter sampling device, to solve the problem that staff needs to manually operate sampling device to sample, and sinter collides with sampling device when sampling, which can reduce the service life of the device.

[0006] To achieve the above objectives, the basic solution provided by this utility model is as follows: a sintered ore sampling device, comprising a feeding funnel and a sampling tube. The feeding funnel is equipped with conveying mechanisms at its top and bottom. The sampling tube passes through the outlet of the feeding funnel. A rotating annular indexing plate and a slewing bearing are respectively sleeved on both sides of the sampling tube. The rotating annular indexing plate and the slewing bearing are fixedly installed on the side wall of the feeding funnel by bolts. A connecting flange plate is fixedly installed on the sampling tube, and the connecting flange plate is connected to the rotating annular indexing plate by bolts. The rotating end of the scale is fixedly connected, and the driving end of the rotating annular scale is fixedly connected to a first motor. The sampling tube is fixedly connected to a mounting plate at one end near the slewing bearing. The mounting plate is fixedly connected to the rotating end of the slewing bearing by bolts. The sampling tube has a sampling port. A rotating shaft is rotatably connected inside the sampling tube. A spiral blade is sleeved on the rotating shaft. A discharge funnel is fixedly installed on one side of the sampling tube. A second motor is fixedly installed on the side wall of the mounting plate. The output end of the second motor is fixedly connected to the end of the rotating shaft.

[0007] The principle and beneficial effects of this utility model are as follows: The output end of the first motor drives the rotating annular indexing plate to work, and the connecting flange plate connected to it drives the sampling tube to rotate under the combined action of the mounting plate and the slewing bearing, so that the sampling port of the sampling tube is directly above. The sinter falling from above is sampled by the sampling port of the sampling tube. The output end of the second motor drives the rotating shaft to rotate, and the rotating shaft drives the spiral blade to rotate, which transports the sample sampled from the sampling port out and discharges it from the discharge funnel set at the end of the sampling tube and collects it. After the sampling is completed, the second motor stops working, and the first motor drives the rotating annular indexing plate to work, and the connecting flange plate connected to it drives the sampling tube to rotate in the opposite direction under the combined action of the mounting plate and the slewing bearing, so that the sampling port of the sampling tube is directly below. The second motor drives the spiral blade to rotate in the opposite direction through the rotating shaft, so that the sinter in the sampling tube is discharged from the sampling port. The sampling is convenient and the operation is simple.

[0008] Option 2, a preferred embodiment of the basic option, features guide plates symmetrically fixedly installed on both sides of the sampling port of the sampling tube. These guide plates facilitate the introduction of sintered ore into the sampling port.

[0009] Option 3, a preferred embodiment of the basic option, involves a conical baffle installed on the back of the sampling port of the sampling tube. Both ends of the conical baffle are fixedly connected to the back of corresponding guide plates. This conical baffle ensures that falling sinter impacts the sampling tube, reducing erosion and protecting it.

[0010] Option 4, a preferred embodiment of the basic option, involves providing a placement slot in the material guide funnel for housing the conveying mechanism. The output end of the conveying mechanism is placed within the placement slot, thus embedding the conveying end of the conveying mechanism within the material guide funnel.

[0011] In scheme five, which is a preferred scheme of the base scheme, the material guiding hopper is provided with an opening at the bottom of the side far from the placing groove. The opening is arranged to facilitate the conveying of the sinter to the conveying mechanism below the material guiding hopper, so as to avoid the accumulation of the sinter. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 Fig. 1 is a structural schematic view of a sinter sampling device;

[0013] Figure 2 Fig. 2 is a sectional view of the sinter sampling device; Figure 1 Fig. 3 is an enlarged view of part A in Fig. 2;

[0014] Figure 3 Fig. 4 is an enlarged view of part B in Fig. 2; Figure 1 Fig. 5 is a sectional view of the sinter sampling device;

[0015] Figure 4 Fig. 6 is a sectional view of the sinter sampling device;

[0016] Figure 5 Fig. 7 is a side sectional view of the sampling tube in the sinter sampling device. DETAILED DESCRIPTION

[0017] The utility model will be further explained in detail by specific embodiments as follows:

[0018] The reference signs in the drawings of the specification include: 1, material guiding hopper; 2, sampling tube; 3, discharge hopper; 4, rotating annular protractor; 5, first motor; 6, connecting flange plate; 7, slewing bearing; 8, mounting plate; 9, second motor; 10, placing groove; 11, opening; 12, rotating shaft; 13, helical blade; 14, sampling port; 15, guide plate; 16, conical baffle.

[0019] EMBODIMENT

[0020] As Figures 1 to 5The sinter sampling device comprises a material guiding hopper 1 and a sampling pipe 2. The material guiding hopper 1 is provided with conveying mechanisms at the top and the bottom thereof. The material guiding hopper 1 is provided with a placing groove 10 for placing the conveying mechanisms. The end of the conveying mechanism is built-in in the material guiding hopper 1. The material guiding hopper 1 is provided with an opening 11 at the bottom of the side far from the placing groove 10. The sampling pipe 2 penetrates through the material guiding hopper 1 at the discharging port of the material guiding hopper 1. The sampling pipe 2 is symmetrically fixedly installed with guide plates 15 at both sides of the sampling port 14. The sampling pipe 2 is provided with a conical baffle 16 at the back of the sampling port 14. The two ends of the conical baffle 16 are fixedly connected with the back of the corresponding guide plate 15. The sampling pipe 2 is respectively sleeved with a rotary ring scale disc 4 and a slewing bearing 7 at both sides of the material guiding hopper 1. The rotary ring scale disc 4 and the slewing bearing 7 are fixedly installed on the side wall of the material guiding hopper 1 through bolts. The sampling pipe 2 is fixedly installed with a connecting flange plate 6 on the rotary ring scale disc 4 coaxially. The connecting flange plate 6 is fixedly connected with the rotating end of the rotary ring scale disc 4 through bolts. The driving end of the rotary ring scale disc 4 is fixedly connected with a first motor 5. The sampling pipe 2 is fixedly connected with a mounting plate 8 at the end close to the slewing bearing 7. The mounting plate 8 is fixedly connected with the rotating end of the slewing bearing 7 through bolts. The end of the sampling pipe 2 in the material guiding hopper 1 is provided with a sampling port 14. The sampling pipe 2 is rotatably connected with a rotating shaft 12. The rotating shaft 12 is sleeved with a spiral blade 13. The end of the sampling pipe 2 opposite to the sampling port 14 is fixedly installed with a discharging hopper 3. The discharging hopper 3 is communicated with the sampling pipe 2. The mounting plate 8 is fixedly installed with a second motor 9 on the side wall. The output end of the second motor 9 is fixedly connected with the end of the rotating shaft 12.

[0021] The implementation manner of the embodiment is that, in use, the first motor 5 is controlled to work through the external controller. The output end of the first motor 5 drives the rotary ring scale disc 4 to work. The sampling pipe 2 is driven to rotate through the connecting flange plate 6 connected therewith under the joint action of the mounting plate 8 and the slewing bearing 7, so that the sampling port 14 of the sampling pipe 2 is directly above. The sinter falling from above is sampled by the sampling port 14 of the sampling pipe 2. The sinter is conveniently guided into the sampling port 14 through the guide plates 15. The output end of the second motor 9 drives the rotating shaft 12 to rotate. The rotating shaft 12 drives the spiral blade 13 to rotate. The sample sampled by the sampling port 14 is conveyed out. The sample is discharged from the discharging hopper 3 arranged at the end of the sampling pipe 2 and is collected. After the sampling is completed, the second motor 9 stops working. The first motor 5 drives the rotary ring scale disc 4 to work. The sampling pipe 2 is reversely rotated under the joint action of the mounting plate 8 and the slewing bearing 7 through the connecting flange plate 6 connected therewith, so that the sampling port 14 of the sampling pipe 2 is directly below. The sinter falling from above is made to impact on the conical baffle 16 through the conical baffle 16 arranged, so as to reduce the scouring on the sampling pipe 2 and realize the protection of the sampling pipe 2. The second motor 9 drives the spiral blade 13 to reversely rotate through the rotating shaft 12, so that the sinter in the sampling pipe 2 is discharged from the sampling port 14.

[0022] The above is only the embodiment of the present application, and the well-known specific structure and characteristics and other common knowledge in the scheme are not described in detail. It should be pointed out that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope claimed in the present application should be subject to the content of its claims, and the specific implementation mode and the like recorded in the specification can be used to explain the content of the claims.

Claims

1. A sinter sampling device comprising a material guiding hopper (1) and a sampling tube (2), characterized in that, The top and bottom of the material guiding hopper (1) are provided with conveying mechanisms, the sampling pipe (2) penetrates the discharge port of the material guiding hopper (1), the sampling pipe (2) is sleeved with a rotary ring scale disc (4) and a slewing bearing (7) on both sides of the material guiding hopper (1) respectively, the rotary ring scale disc (4) and the slewing bearing (7) are fixedly installed on the side wall of the material guiding hopper (1) through bolts, the sampling pipe (2) is fixedly installed with a connecting flange plate (6), the connecting flange plate (6) is fixedly connected with the rotating end of the rotary ring scale disc (4) through bolts, the driving end of the rotary ring scale disc (4) is fixedly connected with a first motor (5), the sampling pipe (2) is fixedly connected with a mounting plate (8) at the end close to the slewing bearing (7), the mounting plate (8) is fixedly connected with the rotating end of the slewing bearing (7) through bolts, the sampling pipe (2) is provided with a sampling port (14), the sampling pipe (2) is rotatably connected with a rotating shaft (12), the rotating shaft (12) is sleeved with a spiral blade (13), the sampling pipe (2) is fixedly installed with a discharge hopper (3) on one side, the mounting plate (8) is fixedly installed with a second motor (9) on the side wall, and the output end of the second motor (9) is fixedly connected with the end portion of the rotating shaft (12).

2. A sinter sampling device according to claim 1, characterised in that The sampling pipe (2) is fixedly installed with guide plates (15) on both sides of the sampling port (14) in a symmetrical mode.

3. A sinter sampling device according to claim 1, characterised in that, The sampling pipe (2) is provided with a conical baffle (16) on the back of the sampling port (14), and the conical baffle (16) is fixedly connected with the back of the corresponding guide plate (15) at both ends.

4. A sinter sampling device according to claim 1, characterised in that, The material guiding hopper (1) is provided with a placing groove (10) for placing the conveying mechanism.

5. A sinter sampling device according to claim 1, characterised in that The material guiding hopper (1) is provided with an opening (11) at the bottom on the side away from the placing groove (10).