Base station copper bar detection die

Abstract

The utility model belongs to the technical field of detection devices, and particularly relates to a base station copper bar detection mold, which comprises a rack, four corners of the bottom of the rack are fixedly connected with fixing discs, four corners of each fixing disc are provided with positioning holes, the upper end of the rack is fixedly connected with a horizontal industrial camera I, the lower part of the rack is fixedly connected with a mounting seat, and the mounting seat is fixedly connected with a base. The mounting seat is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a worm, the surface of the worm is in meshing transmission with a worm disc, and the center of the worm disc is fixedly connected with a rotating disc through a shaft. Through cooperation of the industrial camera and the industrial computer, real-time acquisition, storage and analysis processing of images are realized, the detection precision and efficiency are improved, manual errors are reduced, a servo motor, a worm worm disc and a rotating disc are combined, a copper bar can be detected in an omnibearing manner, an electric push rod and a telescopic sleeve cooperate, the industrial camera can be accurately positioned, different detection requirements are met, and the detection precision is improved. The base station copper bar quality is guaranteed and the base station operation reliability is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to detection device technical field, concretely is a base station copper bar detection mould. BACKGROUND

[0002] The base station copper bar as the key component in the base station equipment, bears the important task of transmission power and signal. Its quality is directly influenced to the performance and reliability of base station. Therefore, to the base station copper bar carries out accurate, efficient detection is very important.

[0003] In traditional base station copper bar detection, often adopts the manual detection mode. This method has the following shortcomings:

[0004] Detection efficiency is low: manual detection speed is slow, is difficult to satisfy the demand of large-scale production.

[0005] Detection precision is not high: due to the influence of human factors, detection result is easy to appear deviation, is difficult to guarantee the precision of detection.

[0006] Labor intensity is big: manual detection needs detection personnel long time concentration, labor intensity is big, is easy to fatigue.

[0007] In order to solve the deficiency of traditional detection method, a new type of base station copper bar detection mould emerges as the times require. This detection mould adopts advanced technology and equipment, can realize the automatic detection to base station copper bar, has detection efficiency high, precision high, labor intensity low and so on. Utility model content

[0008] (I) the technical problem solved

[0009] In view of the deficiency of prior art, the utility model provides a base station copper bar detection mould, solves the problem in the background technique.

[0010] (II) technical scheme

[0011] The utility model discloses in order to realize the above-mentioned purpose specifically adopts the following technical scheme:

[0012] A base station copper bar detection mold, including frame, the bottom four corners of the frame are fixedly connected with fixed disc, the four corners of the fixed disc are provided with positioning hole, the upper end of the frame is fixedly connected with horizontal industrial camera one, the lower of the frame is fixedly connected with mounting seat, the mounting seat is fixedly connected with servo motor, the output end of the servo motor is fixedly connected with worm, the surface of the worm is engaged with transmission worm disc, the center of the worm disc is fixedly connected with turntable through shaft, the turntable is placed with the base station copper bar to be detected, the lower of the frame is fixedly installed with mounting bracket, the mounting bracket is fixedly connected with large electric push rod, the output end of the large electric push rod is fixedly connected with connecting block, one end of the connecting block is fixedly connected with small electric push rod, the output end of the small electric push rod is fixedly connected with vertical downward industrial camera two.

[0013] Further, the shaft bottom in the worm disc is rotatably connected through the bearing seat, and the bearing seat is fixedly installed on the mounting seat.

[0014] Further, the connecting block is also fixedly connected with a telescopic sleeve, and the fixed end of the telescopic sleeve is in the mounting bracket.

[0015] Further, the telescopic sleeve is consistent with the large electric push rod.

[0016] Further, the industrial camera two detects the top surface of the base station copper bar to be detected.

[0017] Further, the industrial camera one and the industrial camera two are connected with the industrial computer, and the collected images are stored and analyzed in real time.

[0018] (Three) beneficial effects

[0019] Compared with the prior art, the base station copper bar detection mold has the following beneficial effects:

[0020] The industrial camera and the industrial computer are combined, real-time image acquisition, storage and analysis processing are realized, detection accuracy and efficiency are improved, manual error is reduced, the servo motor, the worm and the worm disc and the turntable are combined, the copper bar can be detected in all directions, the electric push rod and the telescopic sleeve are coordinated, the industrial camera can be accurately positioned, different detection requirements are adapted, the quality of the base station copper bar is guaranteed, and the operation reliability of the base station is improved. ACCURACY

[0021] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0022] Figure 2 It is a side view structure schematic view of the utility model;

[0023] Figure 3 It is a mounting bracket internal installation structure schematic view of the utility model.

[0024] In the figure: 1, rack; 2, fixed disc; 3, industrial camera one; 4, mounting seat; 5, servo motor; 6, worm; 7, worm disc; 8, turntable; 9, mounting frame; 10, large electric push rod; 11, telescopic sleeve; 12, connecting block; 13, small electric push rod; 14, industrial camera two. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Embodiment

[0027] As shown in the drawings, an embodiment of the present application provides a base station copper bar detection mold, which comprises a rack 1; Figures 1-3

[0028] The support body of the overall structure of the rack 1 provides a mounting base for other components, ensures the structural stability of the entire detection mold, and guarantees the accuracy of the relative positions of the components during detection.

[0029] The fixed disc 2 is located at the bottom four corners of the rack 1, and the positioning holes at the four corners thereof are used to be connected with external fixing devices, so that the detection mold is stably installed on a workbench or other specified positions, preventing displacement of the mold during detection and affecting detection accuracy.

[0030] The industrial camera one 3 is horizontally installed at the upper end of the rack 1, and is used to shoot the base station copper bar to be detected from above, so as to collect image information of the top of the copper bar and provide original data for subsequent analysis of the appearance, size, shape and surface condition of the copper bar.

[0031] The mounting seat 4 is fixedly connected below the rack 1, and provides mounting positions for the servo motor 5, the worm 6, the worm disc 7 and other components, so as to guarantee the relative position stability of these transmission components and ensure the accuracy and reliability of transmission.

[0032] The servo motor 5 is installed on the mounting seat 4, and its output end is connected with the worm 6, which serves as a power source. By controlling the forward and reverse rotation and the rotating speed of the servo motor 5, the rotation of the worm disc 7 can be accurately controlled, so as to drive the base station copper bar on the turntable 8 to rotate and realize detection of the copper bar at different angles.

[0033] ​One end of the worm 6 is fixedly connected with the output end of the servo motor 5, and is in meshing transmission with the worm disc 7 to transmit the rotary motion of the servo motor 5 to the worm disc 7. The worm 6 has the characteristics of large transmission ratio and self-locking performance, so that accurate transmission control can be realized and the rotation of the turntable 8 can be prevented in specific cases.

[0034] The worm disc 7 is fixedly connected with the turntable 8 through a shaft at the center, and is rotatably connected to the mounting seat 4 through a bearing seat at the bottom of the shaft. Under the driving of the worm 6, the turntable 8 is stably rotated to enable the base station copper bar to be detected to rotate in the horizontal plane, so as to facilitate the industrial camera to detect the copper bar in all directions.

[0035] The turntable 8 is used for placing the base station copper bar to be detected, and is rotated under the driving of the worm disc 7 to realize the angle adjustment of the copper bar in the detection process, so as to ensure that the industrial camera can shoot all parts of the copper bar and comprehensively detect the quality of the copper bar.

[0036] The mounting frame 9 is fixedly installed below the rack 1 to provide installation support for components such as the large electric push rod 10 and the telescopic sleeve 11, so as to ensure the position stability of these components in the vertical direction, so as to accurately control the position of the industrial camera two 14.

[0037] The large electric push rod 10 is installed on the mounting frame 9, and the output end thereof is connected with the connecting block 12. Through electric control telescoping, the large electric push rod 10 can drive the connecting block 12, the small electric push rod 13 and the industrial camera two 14 to move in the vertical direction, adjust the distance between the industrial camera two 14 and the base station copper bar to be detected, and adapt to the detection requirements of copper bars with different thicknesses.

[0038] One end of the telescopic sleeve 11 is fixedly connected to the mounting frame 9, and the other end thereof is fixedly connected with the connecting block 12. The telescopic stroke of the telescopic sleeve 11 is consistent with that of the large electric push rod 10, and the telescopic sleeve 11 plays a guiding and protecting role to ensure that the connecting block 12 moves vertically stably under the driving of the large electric push rod 10, prevents the connecting block 12 from deviating or shaking during movement, and thus ensures the shooting position accuracy of the industrial camera two 14.

[0039] The connecting block 12 connects the large electric push rod 10 and the small electric push rod 13, and plays a role of transition and power transmission. The connecting block 12 transmits the vertical motion of the large electric push rod 10 to the small electric push rod 13, and ensures the stability of the overall structure of the small electric push rod 13 and the industrial camera two 14, so that the industrial camera two 14 can accurately reach the specified position for detection under the driving of the connecting block 12.

[0040] One end of the small electric push rod 13 is fixedly connected to the connecting block 12, and the output end thereof is connected with the industrial camera two 14. Through electric control telescoping, the small electric push rod 13 can accurately adjust the position of the industrial camera two 14 in the horizontal direction, and cooperates with the large electric push rod 10 to realize the position fine adjustment of the industrial camera two 14 in the three-dimensional space, so as to accurately shoot and detect specific parts of the copper bar.

[0041] The industrial camera two 14 is vertically downwardly installed at the output end of the small electric push rod 13, and is used for detecting the top surface of the base station copper bar to be detected. Under the cooperation of the large electric push rod 10 and the small electric push rod 13, the top surface of the copper bar can be shot from different heights and horizontal positions to obtain detailed image information, which is combined with the image information collected by the industrial camera one 3 to comprehensively analyze the quality condition of the copper bar.

[0042] Working principle

[0043] During detection, first, the base station copper bar to be detected is placed on the turntable 8. The servo motor 5 is started to drive the worm 6 to rotate, the worm 6 drives the worm disc 7 to rotate, and then the turntable 8 drives the copper bar to slowly rotate. At this time, the industrial camera one 3 at the upper end of the rack 1 shoots the rotating copper bar to obtain image information at different angles of the top thereof. Meanwhile, according to the detection requirement, the large electric push rod 10 on the mounting bracket 9 is telescopic adjusted to drive the connecting block 12 and the small electric push rod 13 and the industrial camera two 14 thereon to move in the vertical direction, and the telescopic sleeve 11 ensures the smooth movement thereof. The small electric push rod 13 can further adjust the position of the industrial camera two 14 in the horizontal direction, so that the industrial camera two 14 can accurately position to the detection area of the top surface of the copper bar to shoot. The images collected by the industrial camera one 3 and the industrial camera two 14 are transmitted to the industrial computer in real time, the industrial computer stores and analyzes the images, and judges whether the copper bar has defects through the preset algorithm and standard. This part of the algorithm is completed by using the computer, and existing programs are used, such as size deviation, surface scratch, deformation and the like, so as to realize the comprehensive detection of the base station copper bar.

[0044] As shown in Figure 2 In some embodiments, the shaft bottom in the worm disc 7 is rotationally connected through a bearing seat, and the bearing seat is fixedly installed on the mounting seat 4. The bearing seat provides a stable support point for the shaft of the worm disc 7, so that the shaft can flexibly rotate in the bearing seat, while being able to bear certain axial and radial loads to ensure the stability of the worm disc 7 during transmission.

[0045] As shown in Figure 3 In some embodiments, the connecting block 12 is further fixedly connected with a telescopic sleeve 11, and the fixed end of the telescopic sleeve 11 is in the mounting bracket 9. The telescopic sleeve 11 is composed of an inner sleeve and an outer sleeve, the inner sleeve can freely slide in the outer sleeve to realize the telescopic function, while ensuring certain connection strength and stability.

[0046] As shown in Figure 3 In some embodiments, the telescopic sleeve 11 is consistent with the large electric push rod 10; the two are matched with each other in design and installation to ensure synchronous movement during the whole working process.

[0047] As Figure 1 As shown in the figure, in some embodiments, the industrial camera two 14 detects the top surface of the base station copper bar to be detected; the industrial camera one 3 takes a photo of the copper bar from above, and the industrial camera two 14 detects the top surface from below, which cooperate with each other to realize the all-around image acquisition of the copper bar.

[0048] In some embodiments, the industrial camera one 3 and the industrial camera two 14 are both connected to the industrial computer to store and analyze the collected images in real time; the image processing software in the industrial computer uses its analysis and processing module to perform a series of complex operations on the collected images; such automatic image analysis and processing process greatly improves the detection efficiency and accuracy, reduces the subjective error caused by manual detection, and can quickly and accurately screen out unqualified base station copper bars to ensure that the quality of the copper bars entering the base station system meets the requirements.

[0049] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or to the equivalent replacement of some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A base station copper bar detection mold comprising a rack (1), characterized in that: The bottom four corners of the rack (1) are fixedly connected with fixing discs (2), the four corners of the fixing disc (2) are provided with positioning holes, the upper end of the rack (1) is fixedly connected with a horizontal industrial camera one (3), the lower end of the rack (1) is fixedly connected with a mounting seat (4), the mounting seat (4) is fixedly connected with a servo motor (5), the output end of the servo motor (5) is fixedly connected with a worm (6), the surface of the worm (6) is engaged with a worm disc (7) in transmission, the center of the worm disc (7) is fixedly connected with a rotating disc (8) through a shaft, the rotating disc (8) is placed with a base station copper bar to be detected, the lower end of the rack (1) is fixedly connected with a mounting frame (9), the mounting frame (9) is fixedly connected with a large electric push rod (10), the output end of the large electric push rod (10) is fixedly connected with a connecting block (12), one end of the connecting block (12) is fixedly connected with a small electric push rod (13), the output end of the small electric push rod (13) is fixedly connected with a vertical downward industrial camera two (14).

2. The base station copper busbar detection mold of claim 1, wherein: The shaft bottom in the worm disc (7) is rotatably connected through a bearing seat, and the bearing seat is fixedly installed on the mounting seat (4).

3. The base station copper busbar detection mold of claim 1, wherein: One place of the connecting block (12) is also fixedly connected with a telescopic sleeve (11), and the fixed end of the telescopic sleeve (11) is in the mounting frame (9).

4. The base station copper busbar detection mold of claim 3, wherein: The telescopic sleeve (11) is consistent with the large electric push rod (10).

5. The base station copper busbar detection mold of claim 1, wherein: The industrial camera two (14) detects the top surface of the base station copper bar to be detected.

6. The base station copper busbar detection mold of claim 1, wherein: The industrial camera one (3) and the industrial camera two (14) are connected with an industrial computer, and the collected images are stored and analyzed in real time.

Images