Left-right double-face shell inserting device
By designing a double-sided shell insertion device, and utilizing an upper and lower positioning gripper mechanism and a shell insertion positioning mechanism, precise docking of the wire harness and the double-layer shell is achieved. This solves the problems of slow connection speed and unstable quality of wire harness and shell in the existing technology, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202423308440.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the existing technology, the connection process between the wire harness and the housing relies on manual operation, which results in slow production speed and unstable quality. Furthermore, existing semi-automatic equipment is unable to achieve efficient connection of double-layer housings, which limits production flexibility and increases costs.
A double-sided shell insertion device is designed, which adopts an upper positioning gripper mechanism and a lower positioning gripper mechanism. Through the shell insertion positioning mechanism, combined with a linear module and pneumatic grippers, the wire harness and the double-layer shell can be accurately aligned and stably inserted. The shell insertion positioning mechanism and the terminal positioning correction mechanism are equipped to ensure the accuracy of the terminal position.
It improves the success rate of shell insertion and product quality, reduces production costs and cycle time, meets the needs of large-scale, high-efficiency production, and ensures product consistency and accuracy.
Smart Images
Figure CN223729197U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to harness processing technical field, specifically, relate to a left and right double -sided shell device of inserting. BACKGROUND
[0002] In the manufacturing process of modern electronic equipment, automobile and many products, the connection of the harness and the rubber shell is a crucial link, the traditional shell inserting mode often adopts manual wire inserting, and the workers need to spend a lot of time to align the harness and the rubber shell, which not only leads to slow production speed, but also easily causes inaccurate shell inserting due to human factors, such as the connection of the terminal and the rubber shell is not in place or the shell is inserted skew, thereby affecting the quality and performance of the product, although with the progress of technology, there are also some semi-automatic shell inserting equipment in the market, but the current semi-automatic shell inserting equipment can only perform single-layer rubber shell inserting, and cannot perform double-layer rubber shell inserting for complex harness and rubber shell connection task, which limits the flexibility of production, increases the production cost and production cycle, and cannot meet the demand of large-scale and high-efficiency production. SUMMARY
[0003] The utility model aims at providing a left and right double -sided shell device of inserting to solve the problem in the above background art.
[0004] The utility model embodiment provides a left and right double -sided shell device of inserting, including gantry support frame and lower support frame of installation on the rack, the top of gantry support frame is equipped with first linear module, the slider of first linear module is fixedly connected with upper positioning jaw mechanism, the top of lower support frame is equipped with second linear module, the slider of second linear module is fixedly connected with lower positioning jaw mechanism, and the upper positioning jaw mechanism and lower positioning jaw mechanism are equipped with the rubber shell positioning mechanism of installation on the rack between them, the upper positioning jaw mechanism and lower positioning jaw mechanism are inserted with the double -layer rubber shell in the rubber shell positioning mechanism through left and right double -in line and the terminal of press -fitting harness.
[0005] As a preferred embodiment of the utility model, the upper positioning jaw mechanism and lower positioning jaw mechanism both include the first mounting plate fixedly connected with the corresponding slider, the third linear module is installed at the front end of the first mounting plate, the slider of the third linear module is installed with the second mounting plate, the terminal clamp of pneumatic clamping is installed on the front surface of the second mounting plate, the U-shaped seat is installed at the end of the second mounting plate, and the harness clamp of pneumatic clamping is installed in the U-shaped seat.
[0006] As a preferred of the utility model, the insert glue shell positioning mechanism includes the blanking pipe connected with the vibration blanking disc, the bottom of the blanking pipe is installed with the vibration seat, one side of the vibration seat is equipped with the mounting bracket connected with the longitudinal movement sliding table on the rack, the middle part one side of the mounting bracket is installed with the fourth linear module, the slider one side of the fourth linear module is slidably connected with the first guide sliding rail in the middle part of the mounting bracket, the slider one end of the fourth linear module is fixedly connected with the first air cylinder, the telescopic end of the first air cylinder is connected with the L-shaped connecting frame, one end of the connecting frame is fixedly connected with the L-shaped terminal compression positioning plate, the bottom of the terminal compression positioning plate is slidably connected with the second guide sliding rail, the shell of the first air cylinder is fixedly connected with one side of the second guide sliding rail, one end of the terminal compression positioning plate is equipped with the terminal placing frame, the terminal placing frame is equipped with the placing groove for accommodating the glue shell, one side of the terminal placing frame is fixedly connected with one side of the second guide sliding rail.
[0007] As a preferred of the utility model, the middle part other side of the mounting bracket is installed with the air cylinder mounting seat, one side of the air cylinder mounting seat is installed with the second air cylinder, the telescopic end of the second air cylinder is connected with the shell pushing plate through the slider and the third guide sliding rail, the bottom of the shell pushing plate is equipped with the shell pulling plate fixedly connected with the slider, one end of the shell pulling plate is fixedly connected with the shell pulling head opposite to the placing groove position.
[0008] As a preferred of the utility model, one side of the gantry support frame is installed with the terminal positioning correction mechanism, the terminal positioning correction mechanism includes the guide rail mounting plate fixedly connected with one side of the gantry support frame, one side of the guide rail mounting plate is vertically installed with two fourth guide sliding rails, the two fourth guide sliding rails are slidably connected with two clamps opposite in position, each clamp is connected with the third air cylinder, the shell of the third air cylinder is fixedly connected with the guide rail mounting plate.
[0009] Compared with the prior art, the utility model has the advantages that:
[0010] 1) The left and right double-sided shell inserting device, through the upper positioning clamp mechanism and the lower positioning clamp mechanism, and the insert glue shell positioning mechanism arranged between the two, makes the whole shell inserting process more stable and accurate. The positioning clamp mechanism and the lower positioning clamp mechanism are adjusted by left and right movement and lifting, can accurately position and clamp the wire harness, and the cooperation of the linear module and the pneumatic clamp ensures that the terminals of the wire harness can accurately align with the jack of the glue shell, and is better applicable to the shell inserting of double-layer glue shell, greatly improves the success rate of shell inserting, reduces the defective products caused by inaccurate shell inserting, and improves the product quality.
[0011] 2) The setting of the blanking pipe and the vibration seat of the plug-in glue shell positioning mechanism can ensure the stable supply of the glue shell, and through the cooperative work of the plurality of air cylinders and the linear module, the position of the glue shell can be accurately adjusted, efficient shell insertion operation is realized, and the terminal placing rack of the plug-in glue shell positioning mechanism can accurately position the conveyed double-layer glue shell by using the placing groove, ensures that the upper positioning jaw mechanism and the lower positioning jaw mechanism can quickly enter the line left and right and then perform terminal shell insertion, reduces production cost and production cycle, effectively meets the demand of large-scale and high-efficiency production;
[0012] 3) The setting of the terminal positioning correction mechanism can correct the position of the terminal before shell insertion, further ensures the accuracy of shell insertion, and improves the efficiency of the production process and the consistency of the product. BRIEF DESCRIPTION OF DRAWINGS
[0013] The accompanying drawings are used to provide further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model.In the drawings:
[0014] Figure 1 It is the structural schematic diagram of the utility model;
[0015] Figure 2 It is the structural schematic diagram of the upper positioning jaw mechanism of the utility model;
[0016] Figure 3 It is the structural schematic diagram of the lower positioning jaw mechanism of the utility model;
[0017] Figure 4 It is the structural schematic diagram of the plug-in glue shell positioning mechanism of the utility model;
[0018] Figure 5 It is one of the structural schematic diagram of the plug-in glue shell positioning mechanism of the utility model;
[0019] Figure 6 It is the second structural schematic diagram of the plug-in glue shell positioning mechanism of the utility model;
[0020] Figure 7 It is the structural schematic diagram of the shell pulling plate of the utility model.
[0021] In the figure: 100, the gantry support frame; 110, the first linear module; 200, the lower support frame; 210, the second linear module; 300, the upper positioning jaw mechanism; 400, the lower positioning jaw mechanism; 500, the insert glue shell positioning mechanism; 510, the blanking tube; 520, the vibration seat; 530, the mounting frame; 531, the first guide slide rail; 540, the fourth linear module; 550, the first cylinder; 560, the connecting frame; 570, the terminal pressing positioning plate; 580, the second guide slide rail; 590, the terminal placing frame; 591, the placing groove; 5110, the cylinder mounting seat; 5120, the second cylinder; 5130, the third guide slide rail; 5140, the shell pushing plate; 5150, the shell pulling plate; 5160, the shell pulling head; 600, the first mounting plate; 610, the third linear module; 620, the second mounting plate; 621, the terminal clamp; 630, the U-shaped seat; 640, the wire harness clamp; 700, the terminal positioning correction mechanism; 710, the guide rail mounting plate; 720, the fourth guide slide rail; 730, the clamp head; 740, the third cylinder. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. EMBODIMENT
[0023] Please refer to Figures 1-7 The utility model provides a kind of left and right double-sided insert shell device, including gantry support frame 100 and lower support frame 200 installed on rack, the top of gantry support frame 100 is equipped with first linear module 110, the slider of first linear module 110 is fixedly connected with upper positioning jaw mechanism 300, the top of lower support frame 200 is equipped with second linear module 210, the slider of second linear module 210 is fixedly connected with lower positioning jaw mechanism 400, and upper positioning jaw mechanism 300 and lower positioning jaw mechanism 400 are equipped with insert glue shell positioning mechanism 500 installed on rack between, upper positioning jaw mechanism 300 and lower positioning jaw mechanism 400 are inserted with the double-layered rubber shell in the wire harness of terminal pressing equipment and insert glue shell positioning mechanism 500 by left and right double-in line.
[0024] Specifically, the gantry support frame 100 and the lower support frame 200 are installed on the rack, and in operation, the upper positioning jaw mechanism 300 and the lower positioning jaw mechanism 400 are connected to the double-in-line in the left and right directions, the terminal-pressing wire harness is inserted into the double-layer rubber shell in the rubber shell positioning mechanism 500, the whole insertion process is orderly, the mechanisms cooperate with each other, the insertion operation is efficient and accurate, and the upper positioning jaw mechanism 300 and the lower positioning jaw mechanism 400 are arranged in the upper and lower directions and move in the left and right directions, so that the double-layer insertion does not interfere with each other, and the processing efficiency is further ensured.
[0025] In the embodiment, the upper positioning jaw mechanism 300 and the lower positioning jaw mechanism 400 each include a first mounting plate 600 fixedly connected to a corresponding sliding block, a third linear module 610 is installed at the front end of the first mounting plate 600, a second mounting plate 620 is installed on the sliding block of the third linear module 610, a terminal clamp 621 clamped in a pneumatic manner is installed on the front surface of the second mounting plate 620, a U-shaped seat 630 is installed at the end of the second mounting plate 620, and a wire harness clamp 640 clamped in a pneumatic manner is installed in the U-shaped seat 630.
[0026] Specifically, the first linear module 110 and the second linear module 210 can drive the upper positioning jaw mechanism 300 and the lower positioning jaw mechanism 400 to move in the left and right directions, the second mounting plate 620 of the third linear module 610 drives the terminal clamp 621 to ascend and descend, the terminal clamp 621 can be aligned with the terminal at one end of the wire harness, the terminal is stably clamped, the terminal is quickly inserted into the rubber shell in cooperation with the rubber shell positioning mechanism 500, the wire harness clamp 640 in the U-shaped seat 630 can be used to feed the wire harness in the left and right directions before the insertion, and the wire harness clamp 640 can be used to clamp and pull the wire harness after the insertion, so that whether the terminal is inserted in place can be checked, and the quality of the terminal wire harness processing is ensured.
[0027] In the embodiment, the shell positioning mechanism 500 comprises a feeding pipe 510 connected with the vibrating feeding disc, a vibrating seat 520 is installed at the bottom of the feeding pipe 510, one side of the vibrating seat 520 is provided with a mounting bracket 530 connected with the longitudinal moving sliding table on the rack, a fourth linear module 540 is installed at one side of the middle part of the mounting bracket 530, the slider of the fourth linear module 540 is slidably connected with the first guide sliding rail 531 in the middle part of the mounting bracket 530, one end of the slider of the fourth linear module 540 is fixedly connected with a first air cylinder 550, the telescopic end of the first air cylinder 550 is connected with an L-shaped connecting bracket 560, one end of the connecting bracket 560 is fixedly connected with an L-shaped terminal pressing positioning plate 570, the bottom of the terminal pressing positioning plate 570 is slidably connected with a second guide sliding rail 580, one side of the second guide sliding rail 580 is fixedly connected with the shell of the first air cylinder 550, one end of the terminal pressing positioning plate 570 is provided with a terminal placing bracket 590, the terminal placing bracket 590 is provided with a placing groove 591 for accommodating the shell, one side of the terminal placing bracket 590 is fixedly connected with one side of the second guide sliding rail 580, the middle part of the other side of the mounting bracket 530 is provided with a cylinder mounting seat 5110, one side of the cylinder mounting seat 5110 is provided with a second air cylinder 5120, the telescopic end of the second air cylinder 5120 is connected with a shell pushing plate 5140 through a sliding block and a third guide sliding rail 5130, the bottom of the shell pushing plate 5140 is provided with a shell pulling plate 5150 fixedly connected with the sliding block, one end of the shell pulling plate 5150 is fixedly connected with a shell pulling head 5160 opposite to the placing groove 591.
[0028] Specifically, the feeding pipe 510 is connected with the vibrating feeding disc, the vibrating seat 520 is installed at the bottom of the feeding pipe 510, the vibrating feeding disc cooperates with the vibrating seat 520 to realize stable supply of double-layered shells into the placing groove 591 of the terminal placing bracket 590, the mounting bracket 530 is connected with the longitudinal moving sliding table on the rack, longitudinal movement adjustment can be realized, so that the shells in the placing groove 591 of the terminal placing bracket 590 can move forward to realize insertion with the terminals clamped by the terminal clamp 621, the slider of the fourth linear module 540 is slidably connected with the first guide sliding rail 531, when the first air cylinder 550 at the slider end is telescopic, the connecting bracket 560 is moved, and then the terminal pressing positioning plate 570 is slid on the second guide sliding rail 580 to realize pressing of the shells in the placing groove 591.
[0029] The second air cylinder 5120 installed on the cylinder mounting seat 5110 of the other side of the middle part of the mounting bracket 530 is telescopic, the telescopic end drives the shell pushing plate 5140 to move through the sliding block and the third guide sliding rail 5130,
[0030] The pulling shell head 5160 at one end is opposite to the placing groove 591, when the glue shell is fed, the connecting frame 560 drives the terminal pressing positioning plate 570 to move out of the placing groove 591, then the terminal placing frame 590 moves backward, so that the placing groove 591 is aligned with the pushing shell plate 5140, then the glue shell is put out from the feeding pipe 510 and is pushed by the pushing shell plate 5140, then the pushing shell plate 5140 moves backward and makes the glue shell cooperate with the pulling shell plate 5150 to push the glue shell into the placing groove 591, then the terminal placing frame 590 moves forward, the terminal pressing positioning plate 570 slides on the second guide rail 580, so that the terminal pressing positioning plate 570 presses the glue shell in the placing groove 591, and the upper positioning jaw mechanism 300 and the lower positioning jaw mechanism 400 can continuously, quickly and accurately perform the terminal shell inserting operation after the wire is inserted left and right, and the shell inserting efficiency is effectively improved.
[0031] In the embodiment, the terminal positioning correction mechanism 700 is mounted on one side of the gantry support frame 100, the terminal positioning correction mechanism 700 comprises a guide rail mounting plate 710 fixedly connected to one side of the gantry support frame 100, two fourth guide rails 720 are vertically mounted on one side of the guide rail mounting plate 710, two clamping heads 730 in opposite positions are slidably connected to the two fourth guide rails 720, a third cylinder 740 is connected to each clamping head 730, and the shell of the third cylinder 740 is fixedly connected to the guide rail mounting plate 710.
[0032] Specifically, before the shell inserting, the third cylinder 740 can control the clamping head 730 to slide on the fourth guide rail 720, the terminals of the wire harness conveyed by the upper positioning jaw mechanism 300 and the lower positioning jaw mechanism 400 can be clamped and corrected, the accuracy of the terminal position is ensured, the accuracy of the whole shell inserting process is improved, the consistency of the product is ensured, and the shell inserting failure or product quality problem caused by the inaccurate terminal position is reduced.
[0033] The contents not described in detail in the description belong to the prior art known by the person skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, the person skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A left-right double-sided insert housing device, comprising a gantry support frame (100) and a lower support frame (200) mounted on a frame, characterized in that: The gantry support frame (100) has a first linear module (110) installed on its top. The slider of the first linear module (110) is fixedly connected to an upper positioning gripper mechanism (300). The lower support frame (200) has a second linear module (210) installed on its top. The slider of the second linear module (210) is fixedly connected to a lower positioning gripper mechanism (400). A glue-insertion housing positioning mechanism (500) installed on the frame is provided between the upper positioning gripper mechanism (300) and the lower positioning gripper mechanism (400). The upper positioning gripper mechanism (300) and the lower positioning gripper mechanism (400) insert a wire harness with a terminal into the double-layer glue shell inside the glue-insertion housing positioning mechanism (500) through left and right double-input lines.
2. The left and right double-sided insert shell device according to claim 1, characterized in that: Both the upper positioning gripper mechanism (300) and the lower positioning gripper mechanism (400) include a first mounting plate (600) fixedly connected to the corresponding slider. A third linear module (610) is mounted on the front end of the first mounting plate (600). A second mounting plate (620) is mounted on the slider of the third linear module (610). A terminal clamp (621) clamped by pneumatic means is mounted on the front of the second mounting plate (620). A U-shaped seat (630) is mounted on the end of the second mounting plate (620). A wire harness clamp (640) clamped by pneumatic means is installed inside the U-shaped seat (630).
3. The left and right double-sided insert shell device according to claim 1, characterized in that: The insert housing positioning mechanism (500) includes a feeding pipe (510) connected to a vibrating feeding plate. A vibrating seat (520) is installed at the bottom of the feeding pipe (510). A mounting frame (530) is provided on one side of the vibrating seat (520) and connected to a longitudinally moving slide on the frame. A fourth linear module (540) is installed on one side of the middle of the mounting frame (530). The slider of the fourth linear module (540) is slidably connected to a first guide rail (531) in the middle of the mounting frame (530). A first cylinder (550) is fixedly connected to one end of the slider of the fourth linear module (540). The telescopic end of 50 is connected to an L-shaped connecting frame (560). One end of the connecting frame (560) is fixedly connected to an L-shaped terminal clamping positioning plate (570). The bottom of the terminal clamping positioning plate (570) is slidably connected to a second guide rail (580). One side of the second guide rail (580) is fixedly connected to the housing of the first cylinder (550). One end of the terminal clamping positioning plate (570) is provided with a terminal placement rack (590). The terminal placement rack (590) has a placement groove (591) for accommodating the rubber shell. One side of the terminal placement rack (590) is fixedly connected to one side of the second guide rail (580).
4. The left and right double-sided insert shell device according to claim 3, characterized in that: A cylinder mounting seat (5110) is installed on the other side of the middle part of the mounting bracket (530). A second cylinder (5120) is installed on one side of the cylinder mounting seat (5110). The telescopic end of the second cylinder (5120) is connected to a push shell plate (5140) through a slider and a third guide rail (5130). The bottom of the push shell plate (5140) is provided with a pull shell plate (5150) fixedly connected to the slider. One end of the pull shell plate (5150) is fixedly connected to a pull shell head (5160) opposite to the position of the placement groove (591).
5. The left and right double-sided insert shell device according to claim 1, characterized in that: A terminal positioning correction mechanism (700) is installed on one side of the gantry support frame (100). The terminal positioning correction mechanism (700) includes a guide rail mounting plate (710) fixedly connected to one side of the gantry support frame (100). Two fourth guide slide rails (720) are vertically installed on one side of the guide rail mounting plate (710). The two fourth guide slide rails (720) are slidably connected to two clamps (730) with opposite positions. Each clamp (730) is connected to a third cylinder (740). The housing of the third cylinder (740) is fixedly connected to the guide rail mounting plate (710).