Storing and cooling device for end sealing plates
The automated design of the end-capping plate storage and cooling device solves the problem of high dependence on manual operation, achieving efficient and stable end-capping plate cooling and storage, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423233994.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the existing technology, the production process of electronic components with fixed end plates relies heavily on manual operation, resulting in low production efficiency, high costs, and unstable product quality, which cannot meet the needs of large-scale and efficient production.
An end-cap plate storage and cooling device was designed, which adopts a motor-driven lifting shelf and pushing mechanism, combined with a cooling fan, to realize the automated storage, cooling and retrieval of end-cap plates. Multi-layer storage and precise pushing are achieved through gear transmission and chain transmission, reducing manual intervention.
It improves production efficiency and product quality stability, reduces labor costs, and enables efficient and automated end-cap cooling and storage processes, ensuring production continuity and precision.
Smart Images

Figure CN223730156U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the electronic component processing technical field of end sealing plate fixation, especially relates to end sealing plate storage cooling device. BACKGROUND
[0002] As an industrial part, the production process of the end sealing plate fixed electronic component may also involve high-temperature forming process. After the end sealing plate fixed electronic component is processed, it needs to be quickly cooled to reach a suitable temperature for subsequent storage, transportation or further processing operation. The traditional natural cooling method is extremely low in efficiency and cannot meet the large-scale and high-efficiency production demand. Therefore, the end sealing plate storage cooling device emerges as the times require, which can cool the end sealing plate and the fixed electronic component to a suitable temperature range in a short time, greatly improving the efficiency of the entire production process.
[0003] However, in the prior art, there are the following deficiencies. Some thick rubber plate end sealing equipment relies heavily on manual operation, and personnel need to be on duty beside the equipment all the time to manually place thick rubber plates into the end sealing equipment one by one to carry out end coating operation. This labor-intensive production mode not only consumes a large amount of human resources and increases the labor cost of enterprises, but also due to the inevitable individual differences and fatigue factors of manual operation, it leads to low and unstable production efficiency, and the speed of manually placing thick rubber plates is relatively slow, which cannot meet the demand of large-scale and high-efficiency production. Frequent manual intervention causes many pauses and interruptions in the entire production process, which seriously affects the continuous operation time of the equipment and the overall output. In addition, the precision of manual operation is limited, and it is difficult to ensure the consistency and accuracy of the position of the thick rubber plate when placing it, which may cause uneven end sealing quality, increase the product rejection rate, and thus cause waste of raw materials and additional increase of production cost. Therefore, the end sealing plate storage cooling device is provided by the technical personnel in the field to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the shortcomings in the prior art and provides an end sealing plate storage cooling device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] The end sealing plate storage cooling device comprises a base, two groups of support bodies respectively installed on the upper two sides of the base, a lifting shelf installed on the two groups of support bodies, and an outer shell. A plurality of cooling fans are installed on the rear wall of the outer shell in an array. A drive motor is arranged at the bottom of the base.
[0007] The lifting shelves comprise upper driving rods and lower driving rods respectively longitudinally and mutually parallel mounted on upper portions and lower portions of each group of support bodies, two sprockets respectively mounted at two ends of the upper driving rods, and two sprockets respectively mounted at two ends of the lower driving rods, input ends of the two sprockets on front sides of lower ends of the two groups of support bodies are respectively connected with driven wheels, each group of the sprockets on opposite sides is mutually driven through driving chains, and two outer sides of the two groups of the driving chains on the same side are respectively provided with a plurality of L-shaped aluminum pieces at a specified height interval, and a plurality of erecting positions for storing the end caps are formed between the L-shaped aluminum pieces at the same height at two ends.
[0008] The driving motor outputs power to the driven wheels through the transmission mechanism to drive the driving chains to lift, thereby driving the end caps stored in the erecting positions to lift.
[0009] The transmission mechanism can have various structural forms, and as a technical solution, the transmission mechanism comprises:
[0010] A driving bevel gear, which is arranged at an output end of the driving motor;
[0011] A transmission connecting rod;
[0012] A first driven bevel gear and two second driven bevel gears, the first driven bevel gear is arranged at a middle portion of the transmission connecting rod, and the two second driven bevel gears are respectively arranged at two outer ends of the transmission connecting rod, and the first driven bevel gear is in meshing connection with the driving bevel gear;
[0013] Two third driven bevel gears, which are respectively in meshing connection with the two second driven bevel gears;
[0014] The two third driven bevel gears are respectively coaxially provided with transmission wheels, and the two transmission wheels are connected with the driven wheels on the same side through a transmission belt.
[0015] The meshing transmission mode of the bevel gears can effectively change the transmission direction of force and achieve a certain speed reduction and torque increase effect. Through this series of gear transmission and connection, the power of the driving motor is stably and effectively transmitted to the subsequent transmission components, thereby providing power support for the movement of the lifting shelves.
[0016] Preferably, the lifting shelf comprises driving rods respectively longitudinally parallel mounted on upper and lower parts of two groups of supports and sprockets respectively mounted on two ends of the driving rods, input ends of two sprockets on the front side of the lower end are respectively connected with driven wheels, two driven wheels are connected with two driving wheels through a transmission belt, each group of sprockets in the upper and lower positions is driven through a transmission chain, a plurality of L-shaped aluminum pieces are installed on the two outer sides of the two groups of transmission chains at specified height intervals, and a plurality of shelf positions for storing thick rubber plates are formed between L-shaped aluminum pieces of the same height at both ends.
[0017] Further, two driven wheels are connected with two driving wheels through a transmission belt, so as to realize the transmission of power from the driving motor to the sprocket. Each group of sprockets in the upper and lower positions is driven through a transmission chain, a plurality of L-shaped aluminum pieces are installed on the two outer sides of the two groups of transmission chains at specified height intervals, and a plurality of shelf positions for storing thick rubber plates are formed between L-shaped aluminum pieces of the same height at both ends. This structure design enables the lifting shelf to move up and down under the driving of the driving motor, facilitates the storage and retrieval of the end sealing plate, and can flexibly adjust the storage layer number and height interval according to actual needs, thereby improving the applicability and space utilization of the device.
[0018] Preferably, a plurality of right-angle accessories are installed on the two outer sides of the two groups of transmission chains at specified height intervals, and each group of L-shaped aluminum pieces is fixed on the back of the right-angle accessory. The L-shaped aluminum piece can block and position the end sealing plate stored on the shelf position from left and right, and the side of the housing fixed with the cooling fan can block and limit the storage of the end sealing plate from behind, preventing the end sealing plate from being displaced or falling laterally during storage or lifting, thereby further improving the stability and safety of the device.
[0019] Preferably, a pushing mechanism is installed at the top middle position of the base, and the pushing mechanism comprises:
[0020] A guide rail is installed between the two supports on the base, and a sliding block is installed on the guide rail;
[0021] A push cylinder is installed on the base and arranged parallel to the guide rail, and the output end of the push cylinder is connected with a push plate; a sensor is arranged on the push cylinder, and the sensor is used for real-time monitoring whether the end sealing plate is pushed to the predetermined position;
[0022] A push plate is installed on the sliding block;
[0023] Two push rods are respectively installed on the upper parts of the two ends of the push plate.
[0024] When the end cap plate needs to be taken out, the cylinder works to push the push plate, and the left and right push rods fixed on the push plate are smoothly pushed out under the guidance of the sliding block and the guide rail, so that the end cap plate located at the bottom layer is pushed out of the device, the device is convenient for automatically extracting the end cap plate and processing the fixed electronic element, and the convenience and efficiency of the device for taking out the plate are improved.
[0025] Preferably, the cooling fan is provided with 3-6.
[0026] The utility model has the advantages of the following beneficial effects:
[0027] 1. In the utility model, the motor is used as a power source to drive the synchronous belts on both sides. When the motor operates, the output power is accurately transmitted to the synchronous belts. The synchronous belts drive the two side sprockets connected thereto to move up and down by virtue of stable and efficient transmission efficiency. Under this mechanism, the transmission assembly can build a multi-level thick rubber plate storage structure. The multiple sprockets, transmission chains and the L-shaped aluminum pieces installed on the two side walls of the transmission chains cooperate to form an orderly thick rubber plate storage space. Each group of L-shaped aluminum pieces can stably accommodate thick rubber plates, and the side of the outer shell where the cooling fan is fixed can effectively prevent the thick rubber plates from accidentally falling off, thereby realizing the function of storing multiple thick rubber plates at one time and greatly improving the space utilization and storage capacity of the equipment.
[0028] 2. In the utility model, the device can accurately push the cooled thick rubber plates to the end sealing operation area according to the preset program and production rhythm. When the thick rubber plates are cooled and waiting for end sealing, the pushing instruction is triggered, the motor and the transmission link of the synchronous belt and the sprocket accurately respond, and the component for storing the thick rubber plates stably runs according to the predetermined track, accurately pushes the thick rubber plates to the end sealing position, the whole process is highly automated and does not need manual intervention, which not only guarantees the timeliness and accuracy of the end sealing operation, but also greatly reduces the labor cost and the error caused by manual operation, and effectively improves the production efficiency and the stability of product quality. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a front view structural schematic diagram of the utility model;
[0030] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0031] Figure 3 It is a front view structural schematic diagram of the internal components of the utility model;
[0032] Figure 4 It is a rear view structural schematic diagram of the internal components of the utility model;
[0033] Figure 5 It is a partial three-dimensional schematic diagram of the pushing-out mechanism;
[0034] Figure 6 For Figure 3 Enlarged schematic view at A in the middle;
[0035] Figure 7 For the three-dimensional structure schematic diagram of L-shaped aluminum piece in the utility model.
[0036] Legend: 1, the shell; 2, drive motor; 3, vertical rod; 4, cooling fan; 5, base; 6, push-out mechanism; 7, L-shaped aluminum piece; 8, end cap plate;
[0037] 200, transmission connecting rod; 201, driving bevel gear; 202, first driven bevel gear; 203, second driven bevel gear; 204, third driven bevel gear; 205, transmission wheel; 206, transmission belt; 207, driven wheel;
[0038] 301, chain wheel; 302, transmission chain; 303, upper transmission rod; 304, right angle accessory; 305, lower transmission rod;
[0039] 601, guide rail; 602, sliding block; 603, push cylinder; 604, push plate; 605, push rod. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0041] With reference to Figure 1 — Figure 7 The end cap plate storage and cooling device comprises a base 5, two groups of support bodies respectively and oppositely installed on the upper two sides of the base 5, a lifting shelf installed on the two groups of support bodies and a shell 1. A plurality of cooling fans 4 in array distribution are installed on the rear side wall of the shell 1, and a drive motor 2 is arranged on the bottom of the base 5.
[0042] The lifting shelf comprises an upper transmission rod 303 and a lower transmission rod 305 respectively longitudinally and parallelly arranged on the upper part and the lower part of each group of support bodies, two sprockets 301 respectively arranged at the two ends of the upper transmission rod 303, and two sprockets 301 respectively arranged at the two ends of the lower transmission rod 305, the input ends of the two sprockets 301 at the front side of the lower end of each group of support bodies are respectively connected with driven wheels 207, and each group of sprockets 301 on the same side are driven by transmission chains 302, and the two outer sides of the two groups of transmission chains 302 on the same side are respectively provided with a plurality of L-shaped aluminum pieces 7 at a specified height interval, and a plurality of shelf positions for storing the end sealing plates 8 are formed between the L-shaped aluminum pieces 7 of the same height of the two groups of support bodies.
[0043] The driving motor 2 outputs power to the driven wheels 207 through the transmission mechanism to drive the transmission chains 302 to lift, so as to drive the end sealing plates 8 stored in the shelf positions to make lifting action. The structure design enables the lifting shelf to move up and down under the driving of the driving motor 2, facilitates the storage and use of the end sealing plates 8, and can flexibly adjust the storage layer number and height interval according to actual needs, thereby improving the applicability and space utilization of the device.
[0044] The cooling fan 4 can be provided with 3-6, and the cooling fan 4 of the embodiment is provided with 4. The bottom of the base 5 is provided with the driving motor 2, the driving motor 2 provides power for the device, the output end of the driving motor 2 is connected with the driving bevel gear 201, the driving bevel gear 201 is engaged with the first driven bevel gear 202, the first driven bevel gear 202 is driven by the transmission link 200, and the two second driven bevel gears 203 respectively arranged at the two outer ends of the transmission link 200 drive the two third driven bevel gears 204, the output ends of the two third driven bevel gears 204 are connected with the transmission wheels 205, and the meshing transmission mode of the bevel gears can effectively change the transmission direction of the force and realize a certain speed reduction and torque increase effect. The first driven bevel gear 202 transmits power through the transmission link, and the second driven bevel gear 203 is arranged at the two outer ends of the transmission link, and the second driven bevel gear 203 further drives the third driven gear 204. The output ends of the two third driven bevel gears 204 are connected with the transmission wheels 205, and the power of the driving motor 2 is stably and effectively transmitted to the subsequent transmission assemblies through the series of gear transmission and connection, thereby providing power support for the movement of the lifting shelf,
[0045] Each set of L-shaped aluminum parts 7 is fixed to the right-angle attachments 304 of the two parallel transmission chains 302 by screws and nuts. The L-shaped aluminum parts 7 can block and position the end plate 8 stored in the mounting position from the left and right. The side of the housing that fixes the cooling fan 4 to the back acts as a backward block and limiter for the storage of the end plate 8, preventing the end plate 8 from lateral displacement or slippage during storage or lifting, further improving the stability and safety of the storage plate of the device. The top center of the base 5 is equipped with a push mechanism 6. The push mechanism 6 includes a guide rail 601. The guide rail 601 and the push cylinder 603 are distributed in parallel. The push cylinder 603 is equipped with a sensor, which is used to monitor in real time whether the end plate 8 is pushed to the predetermined position. The top of the guide rail 601 is slidably connected to a slider 602. The top of the slider 602 and the push cylinder 603 is equipped with a push plate 604. The left and right ends of the push plate 604 are fixed with push rods 605. When the end plate 8 needs to be removed, the cylinder 603 works to push the push plate 604. The left and right push rods 605 fixed on the push plate 604 are smoothly pushed outward under the guidance of the slider 602 and the guide rail 601, thereby pushing the end plate 8 located at the bottom of the device out. This makes it convenient for the equipment to automatically extract the end plate 8 and process the electronic components fixed to it, improving the convenience and efficiency of the equipment in removing the plate.
[0046] Working Principle: This end-sealing plate storage and cooling device, through precise cooperation among its components, systematically completes key processes such as cooling, storing, and sealing the end-sealing plates 8, effectively ensuring the smooth progress of related production processes. At the start of operation, the array of cooling fans 4 distributed on the rear wall of the outer casing 1 starts synchronously, forcefully blowing cold air into the device. This cold air forms a stable airflow circulation inside the device, making full contact with the end-sealing plates 8 placed in specific positions. Through an efficient heat exchange process, it quickly removes the heat contained in the end-sealing plates 8, thereby achieving a precise and efficient cooling effect and providing suitable temperature conditions for subsequent sealing processes. Next, the drive motor 2 located at the bottom of the device starts operating, with the active bevel gear 201 connected to its output end rotating first. The active bevel gear 201 works in conjunction with the first driven bevel gears 202 tightly meshed on both sides, driving the first driven bevel gears 202 to rotate. Through the ingenious connection of the transmission linkage 200, the first driven bevel gear 202 smoothly transmits power to the second driven bevel gears 203 at both ends. The second driven bevel gears 203 then precisely mesh with the third driven gear 204, causing the third driven gear 204 to rotate. The transmission wheel 205, coaxially mounted with the third driven gear 204, then drives the transmission belt 206 to run stably. The driven wheel 207 rotates due to the drive of the transmission belt 206, thus smoothly transmitting power.
[0047] The housing 1 is supported by two groups of support bodies, the upper transmission rods 303 and the lower transmission rods 305 of the two groups of support bodies are linked together by the sprockets 301 at the two ends of the transmission rods, the input ends of the two sprockets 301 at the lower front side are closely connected with the driven wheels 207, when power is input, the sprockets 301 start to rotate in order and are accurately engaged with the transmission chains 302, the L-shaped aluminum pieces 7 fixed on the two sides of the transmission chains 302 bear the storage task of the end sealing plates 8, the outer sides of the two groups of transmission chains 302 are provided with right-angle accessories 304 at the specified height interval, the L-shaped aluminum pieces 7 are fixed on the right-angle accessories 304, the L-shaped aluminum pieces 4 can block and position the end sealing plates 8 stored on the storage positions from left and right sides, ensure that the end sealing plates 8 stably run under the driving of the transmission chains 302 and maintain the safety and reliability of the storage process, when the end sealing plates 8 complete cooling and reach the end sealing process, the push-out mechanism 6 installed at the middle position of the top of the base 5 is rapidly started, the push-out mechanism 6 is composed of a guide rail 601 and a parallel push cylinder 603 to form a stable track foundation, the guide rail 601 is slidably connected with a sliding block 602, the push plate 604 installed on the top of the sliding block 602 is slid along the guide rail 601 under the strong pushing of the cylinder 603, and the end sealing plates 8 are accurately pushed to the end sealing operation area, so that subsequent end sealing operation is carried out, in the process, the sensor on the cylinder of the push-out mechanism 6 monitors whether the end sealing plates 8 are pushed to the predetermined position in real time, guarantees the smooth progress of the end sealing process, and further improves the reliability and stability of the operation of the whole device, so that the production process is efficiently, orderly and accurately operated.
[0048] The transmission mechanism is not limited to the structure disclosed in the embodiment, and other forms of transmission mechanisms can also be used, and the spirit should be within the protection scope of the utility model.
[0049] Finally, it should be pointed out that: the above-mentioned is only the preferred embodiment of the utility model, and is not used for limiting the utility model, although the utility model is described in detail with reference to the foregoing embodiment, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiment, or equivalent replacement is carried out to part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be contained in the protection scope of the utility model.
Claims
1. A device for cooling a blanked board characterized in that, The base (5), two groups of support bodies respectively installed on the upper two sides of the base (5), the lifting shelf installed on the two groups of support bodies and the shell (1), the rear wall of the shell (1) is provided with a plurality of array distributed cooling fans (4), the bottom of the base (5) is provided with a driving motor (2); The lifting shelf includes an upper driving rod (303) and a lower driving rod (305) installed longitudinally and parallel to each other on the upper and lower parts of each group of support bodies, two sprockets (301) installed on the two ends of the upper driving rod (303), and two sprockets (301) installed on the two ends of the lower driving rod (305), the input ends of the two sprockets (301) on the front side of the lower end of the two groups of support bodies are respectively connected with driven wheels (207), and each group of sprockets (301) on the same side is driven by a transmission chain (302), and the two outer sides of the two groups of transmission chains (302) are respectively provided with a plurality of L-shaped aluminum pieces (7) at a specified height interval, and a plurality of shelf positions for storing end sealing plates (8) are formed between the L-shaped aluminum pieces (7) of the two groups of support bodies at the same height. The driving motor (2) drives the driven wheels (207) through the transmission mechanism to drive the transmission chain (302) to lift, thereby driving the end sealing plates (8) stored in the shelf position to make lifting action.
2. The end-of-line plate storage cooling device according to claim 1, characterized in that The transmission mechanism comprises: A driving bevel gear (201) arranged at the output end of the driving motor (2); A transmission connecting rod (200); A first driven bevel gear (202) and two second driven bevel gears (203), the first driven bevel gear (202) is installed in the middle of the transmission connecting rod (200), and the two second driven bevel gears (203) are respectively installed at the two outer ends of the transmission connecting rod (200), and the first driven bevel gear (202) is in mesh with the driving bevel gear (201); Two third driven bevel gears (204), the two third driven bevel gears (204) are respectively in mesh with the two second driven bevel gears (203); Two transmission wheels (205) are respectively coaxially installed on the two third driven bevel gears (204), and the two transmission wheels (205) are connected with the driven wheels (207) on the same side through a transmission belt (206).
3. The end-of-line plate storage cooling device of claim 1, wherein: Each group of support bodies comprises two parallel vertical vertical rods (3) and a horizontal support rod arranged between the vertical rods (3), and the upper driving rod (303) and the lower driving rod (305) are respectively installed on the upper part and the lower part of the vertical rod (3).
4. The end-of-line plate storage cooling device of claim 1, wherein: The outer sides of the two groups of transmission chains (302) are respectively provided with right angle accessories (304) at a specified height interval, and the back of each group of L-shaped aluminum pieces (7) is fixed on the right angle accessories (304).
5. The end-of-line plate storage cooling device of claim 1, wherein: A push-out mechanism (6) is installed at the middle position of the top of the base (5), and the push-out mechanism (6) comprises: A guide rail (601) installed between the two supports (9) on the base (5), and a sliding block (602) is installed on the guide rail (601); A pushing cylinder (603) is installed on the base (5) and arranged in parallel with the guide rail (601), the output end of the pushing cylinder (603) is connected with a pushing plate (604), and a sensor is arranged on the pushing cylinder (603) and used for monitoring whether the sealing plate (8) is pushed to a predetermined position in real time; The pushing plate (604) is installed on the sliding block (602). Two pushing rods (605) are respectively installed on the upper portions of the two ends of the pushing plate (604).
6. The end-of-line plate storage cooling apparatus of claim 1, wherein: The cooling fan (4) is provided with 3-6.