Full-automatic stuffing filling machine
The fully automatic filling machine's dough cutting and filling mechanism and pressure plate control system have solved the problems of low production efficiency and unstable product quality caused by manual operation, achieving automated production and precise control.
Patent Information
- Application Number
- CN202520010642.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In the existing technology, filling machines rely on manual operation, which cannot achieve smooth automated production, making it difficult to meet market demand. Furthermore, it is difficult to control the filling precisely during manual filling, resulting in inconsistent product quality.
A fully automatic filling machine was designed, which includes a dough cutting and filling mechanism and a pressure plate control system. The machine uses a motor to drive the cutter to cut the dough and precisely control the extrusion of the filling to achieve an automated and continuous filling process.
Automated production has been achieved, improving production efficiency, ensuring the accuracy of filling volume and product stability, and meeting the needs of large-scale industrial production.
Smart Images

Figure CN223730627U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to food processing technical field, specifically a kind of full-automatic stuffing machine. BACKGROUND
[0002] Under the globalized business environment of today, the competition of food processing industry is increasingly fierce, enterprises need to constantly seek the method of improving production efficiency, reducing cost, improving product quality to occupy advantageous position in market, and stuffing food, whether traditional Chinese snack such as steamed stuffed buns, moon cake, or western-style pastry, pie and other market demand continues to grow, which puts forward higher requirements to the injection of stuffing link, not only can quickly complete the stuffing task of a large amount of products, but also need to ensure the precision, stability of stuffing injection amount and the hygiene and traceability of the whole stuffing process, therefore, market urgently needs a full-automatic stuffing machine.
[0003] Meanwhile, the patent specification with the application number CN204070312U discloses a kind of full-automatic stuffing machine, "four corners are respectively equipped with universal mobile wheel in the bottom of rack, ground bolt is respectively equipped with the outside of universal mobile wheel, platform is paved in the top of rack, auger cylinder is equipped on the upper plane of platform, cap 5 is connected in one end of auger cylinder by aluminium dish, variable speed box is equipped in the other end of auger cylinder, variable speed box is connected with double auger equipped in auger cylinder, hopper is equipped in the upper portion one end of auger cylinder, air cylinder is longitudinally equipped in the outside of cap, cutting knife is connected on the piston rod of air cylinder";
[0004] The existing stuffing machine still relies on manual operation to a large extent in use process, due to the limited speed of manual operation, cannot form smooth automatic production line, difficult to meet the growing market demand and the requirement of large-scale industrial production, secondly, manual stuffing is difficult to guarantee that the amount of stuffing injected each time is same, even if the worker who is strictly trained, due to the inevitable inaccuracy of human senses and operation, the amount of stuffing in different products will also exist difference, which leads to uneven product quality.
[0005] Therefore, a kind of full-automatic stuffing machine is provided for the above problems. INVENTION CONTENTS
[0006] To solve the problems presented in the above background art, the utility model provides a kind of full-automatic stuffing machine, with the advantages of effectively reducing manual operation link, meet the large-scale industrial production needs and effectively solve the problem of difficult to accurately control the amount of stuffing when stuffing by hand, uneven product quality.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: A full -automatic stuffing machine, including operation platform, the inner surface of operation platform is installed with the conveyer belt, the top fixedly connected with support frame of operation platform, the both sides inner walls of support frame are installed with the skin cutting and stuffing mechanism in common, the skin cutting and stuffing mechanism is located above the conveyer belt, the skin cutting and stuffing mechanism includes first motor, one end of first motor is fixedly connected with one end of support frame, the both sides inner walls of support frame all are rotatably connected with rotating plate, the output of first motor penetrates support frame and is fixedly connected with one rotating plate, two rotating plates are rotatably connected with horizontal rod in common, the lower part of horizontal rod outer surface is fixedly connected with connecting rod, the bottom fixedly connected with connecting plate no.
[0008] Preferably, the both ends of the connecting plate one are fixedly connected with guide strips, and the both sides inner walls of the support frame are provided with guide grooves matched with the guide strips.
[0009] Preferably, the inner wall of the stuffing hopper is coated with a non-stick coating, and the non-stick coating is a Teflon coating.
[0010] Preferably, the bottom of the stuffing hopper is provided with a conveying frame, one end of the second cutter is attached to the conveying frame, and the conveying frame is in communication with the stuffing hopper.
[0011] Preferably, the lower inner wall of the conveying frame is provided with an inclined plate.
[0012] Preferably, the both ends of the stuffing hopper are fixedly connected with fixed plates, and the corresponding ends of the two fixed plates are rotatably connected with a threaded rod, the top end of the upper fixed plate is fixedly connected with a second motor, the output of the second motor penetrates the upper fixed plate and is fixedly connected with the threaded rod, the outer surface of the threaded rod is threadedly sleeved with a pressing plate matched with the stuffing hopper, the both ends of the pressing plate are fixedly connected with two limiting strips, and the both sides inner walls of the stuffing hopper are provided with limiting grooves matched with the two limiting strips.
[0013] Preferably, one end of the stuffing hopper is provided with a stuffing inlet, and one end of the stuffing hopper is provided with an observation window.
[0014] Compared with the prior art, the utility model has the beneficial effects as follows:
[0015] 1. The utility model discloses a cut skin and fill mechanism, under the action that first motor drives cutter no. 1 and cutter no. 2 do reciprocating motion simultaneously, make the operation of cut skin and fill can be completed simultaneously, greatly improve the production capacity, realize the automatic continuous filling process, effectively reduce the manual operation link, satisfy the large -scale industrialized production demand.
[0016] 2. The utility model discloses a pressure plate is set down, under the driving action of second motor, drive pressure plate uniform -speed drop and extrude the stuffing of filling hopper inside, make stuffing in filling hopper extrusion degree can be accurately controlled, and then ensure that the amount of stuffing that goes out to the outside through stuffing feed port every time keeps consistent, effectively solved the problem that the amount of stuffing is difficult to accurately control when filling manually, and product quality is uneven. DRAWINGS
[0017] Figure 1 It is whole structure schematic diagram of the utility model;
[0018] Figure 2 It is support frame section structure schematic diagram of the utility model;
[0019] Figure 3 It is the utility model Figure 2 It is structure enlarged schematic diagram of A place;
[0020] Figure 4 It is filling hopper section structure schematic diagram of the utility model;
[0021] Figure 5 It is conveying frame structure schematic diagram of the utility model.
[0022] In the drawing: 1, operation platform;2, conveying belt;
[0023] Cut skin and fill mechanism;31, connecting rod;32, connecting plate no. 1;33, cutter no. 1;34, guide strip;35, cross bar;36, rotating plate;37, first motor;38, guide groove;
[0024] Stuffing feed port;41, cutter no. 2;42, conveying frame;421, inclined plate;43, connecting plate no. 2;44, sliding groove;45, sliding strip;
[0025] Filling hopper;51, limit slot;52, pressure plate;53, threaded rod;54, fixed plate;55, limit strip;56, second motor;
[0026] 6, observation window;7, support frame. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0028] As shown in Figures 1 to 5 The utility model provides a kind of full-automatic stuffing machine, including operation platform 1, the inner surface of operation platform 1 is equipped with conveying belt 2, conveying belt 2 plays the role of conveying to be processed wrapper, and the top end of operation platform 1 is fixedly connected with support frame 7, and the inner wall of both sides of support frame 7 is equipped with wrapper cutting and stuffing mechanism 3 in common, and wrapper cutting and stuffing mechanism 3 is located above conveying belt 2;
[0029] Wrapper cutting and stuffing mechanism 3 includes first motor 37, and one end of first motor 37 is fixedly connected with one end of support frame 7, and the inner wall of both sides of support frame 7 is rotatably connected with rotating plate 36, and the output end of first motor 37 penetrates support frame 7 and is fixedly connected with one of rotating plate 36, and two rotating plates 36 are rotatably connected with cross bar 35 in common, and the lower part of the outer surface of cross bar 35 is fixedly connected with connecting rod 31, and the bottom end of connecting rod 31 is fixedly connected with connecting plate one 32, and the both ends of connecting plate one 32 are slidably connected with the inner wall of both sides of support frame 7 respectively, and the bottom end of connecting plate one 32 is fixedly connected with cutter one 33, and one end of connecting plate one 32 is fixedly connected with connecting plate two 43, and the inner wall of both sides of support frame 7 is fixedly connected with stuffing hopper 5, and one end of connecting plate two 43 is fixedly connected with slide bar 45, and one end of stuffing hopper 5 is provided with sliding groove 44 connected with slide bar 45, and the bottom end of connecting plate two 43 is fixedly connected with cutter two 41, and wrapper cutting and stuffing function are integrated, realize the automatic wrapper cutting of cutter one and the stuffing output cutting cooperated with cutter two, reduce manual operation link, greatly improve production efficiency, applicable to large-scale industrial production needs.
[0030] Specifically, the both ends of connecting plate one 32 are fixedly connected with guide strip 34, and the inner wall of both sides of support frame 7 is provided with guide groove 38 matched with guide strip 34, and through the cooperation of guide strip 34 and guide groove 38, the up-and-down sliding of connecting plate one 32 can be accurately guided, to ensure that the movement track of cutter one 33 is stable and accurate during working, and then the precision of wrapper cutting is ensured.
[0031] As shown in Figures 1 to 5 The inner wall of stuffing hopper 5 is coated with anti-sticking coating, and the anti-sticking coating is Teflon coating, and the non-stick property of Teflon coating makes the stuffing not easy to stick to the inner wall in stuffing hopper 5, to facilitate subsequent cleaning of stuffing hopper 5.
[0032] Furthermore, a conveyor frame 42 is installed at the bottom of the filling hopper 5. One end of the cutter 41 is attached to the conveyor frame 42, and the conveyor frame 42 is connected to the filling hopper 5. This allows the filling to be cut into relatively uniform sizes and quantities that conform to the set specifications, thus avoiding the situation where too much or too little filling is injected into the filling skin.
[0033] like Figures 1 to 5 As shown, an inclined plate 421 is installed on the lower inner wall of the conveyor frame 42. The inclined plate 421 can guide the filling to flow out more smoothly along its inclined angle.
[0034] It is worth noting that both ends of the filling hopper 5 are fixedly connected to fixed plates 54. The corresponding ends of the two fixed plates 54 are rotatably connected to threaded rods 53. The top of the upper fixed plate 54 is fixedly connected to a second motor 56. The output end of the second motor 56 passes through the upper fixed plate 54 and is fixedly connected to the threaded rod 53. The outer surface of the threaded rod 53 is threaded with a pressure plate 52 for use with the filling hopper 5. Both ends of the pressure plate 52 are fixedly connected to two limiting strips 55. The inner walls on both sides of the filling hopper 5 are provided with limiting grooves 51 for use with the two limiting strips 55. The degree of compression of the filling in the filling hopper 5 by the pressure plate 52 can be adjusted as needed to precisely control the amount of filling discharged.
[0035] like Figures 1 to 5 As shown, one end of the filling hopper 5 is provided with a filling inlet 4, and the other end of the filling hopper 5 is equipped with an observation window 6. The filling inlet 4 provides a dedicated channel for putting in the filling, ensuring accurate filling position; while the observation window 6 allows the operator to observe the remaining amount of filling and the state of the filling in the filling hopper 5 in real time during equipment operation.
[0036] The first motor 37 and the second motor 56 are existing technologies and will not be described in detail. Additionally, this utility model also includes a power supply, controller, and switches, which are not the main technical points of this patent and will not be described in detail. The wiring diagram of the motors in this utility model is common knowledge in the field, and their working principle is already known technology. The appropriate model is selected based on actual use; therefore, the control method and wiring layout of the motors will not be explained in detail.
[0037] Working principle and process: when the device starts to work, the conveying belt 2 transports the pastry raw material to be processed to the designated position in order, then the first motor 37 is started, the output end drives the rotating plate 36 to rotate, since the two rotating plates 36 are connected with the horizontal rod 35 to rotate together, the horizontal rod 35 starts to make circular motion around the rotating center, the connecting rod 31 is driven by the horizontal rod 35 to move up and down, the connecting plate one 32 is driven by the connecting rod 31 to move up and down, the cutter one 33 also moves up and down to cut the pastry located on the upper part of the conveying belt 2, at the same time, the connecting plate two 43 is also driven by the connecting plate one 32 to move up and down, the cutter two 41 is driven by the connecting plate two 43 to move up and down to cut the stuffing, when the stuffing needs to be conveyed, the second motor 56 is started, the output end drives the threaded rod 53 to rotate, the pressing plate 52 moves linearly downward along the threaded rod 53, by adjusting the position of the pressing plate 52 in the stuffing hopper 5, different degrees of pressure can be applied to the stuffing, so as to accurately control the speed and flow of the stuffing flowing out of the stuffing inlet 4, so as to meet the demand of different products for the amount of stuffing.
[0038] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations exist in any actual relationship or order. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A fully automatic filling machine comprising an operating table (1), characterized in that: The inner surface of the operating platform (1) is provided with a conveying belt (2), the top end of the operating platform (1) is fixedly connected with a support frame (7), the inner walls of the two sides of the support frame (7) are jointly provided with a skin cutting and stuffing mechanism (3), and the skin cutting and stuffing mechanism (3) is located above the conveying belt (2).
2. A fully automatic filling and depositing machine according to claim 1, characterized in that: The two ends of the connecting plate one (32) are fixedly connected with guide strips (34), and the inner walls of the two sides of the support frame (7) are provided with guide grooves (38) matched with the guide strips (34).
3. The fully automatic filling and depositing machine according to claim 1, characterized in that: The inner wall of the stuffing hopper (5) is coated with a non-stick coating, and the non-stick coating is a Teflon coating.
4. The fully automatic filling and depositing machine according to claim 1, characterized in that: The bottom end of the stuffing hopper (5) is provided with a conveying frame (42), one end of the cutter two (41) is attached to the conveying frame (42), and the conveying frame (42) is in communication with the stuffing hopper (5).
5. A fully automatic filling and depositing machine according to claim 4, characterized in that: The lower inner wall of the conveying frame (42) is provided with an inclined plate (421).
6. The fully automatic filling and depositing machine according to claim 1, characterized in that: The two ends of the stuffing hopper (5) are fixedly connected with fixed plates (54), and the corresponding ends of the two fixed plates (54) are jointly rotatably connected with a threaded rod (53).
7. A fully automatic filling and depositing machine according to claim 6, characterized in that: One end of the stuffing hopper (5) is provided with a stuffing inlet (4), and one end of the stuffing hopper (5) is provided with an observation window (6).
Citation Information
Patent Citations
Fully-automatic stuffing discharging machine
CN204070312U