Safety pressure relief structure of sizing agent emulsification reaction kettle

By employing a safety pressure relief structure with pull rods and magnetic blocks in the sizing agent emulsification reactor, the problems of uneven force on the sealing cover and concentrated airflow are solved, achieving uniform pressure relief and airflow dispersion, thus improving the safety and service life of the equipment.

CN223732691UActive Publication Date: 2025-12-30YUNMENG JIABANGSI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423058191.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-30
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing emulsification reactor for sizing agents experiences uneven stress on the sealing cover under high pressure, leading to damage to the connection structure. Furthermore, the concentrated airflow during pressure relief poses a safety hazard.

Method used

Design a safety pressure relief structure including a pull rod and a magnetic block. Through magnetic fixation and the cooperation of the rubber block, the force is evenly distributed, and the airflow is dispersed by a gear system driven by a motor, so as to achieve uniform pressure relief and airflow dispersion.

Benefits of technology

This design achieves uniform force distribution on the sealing cover, extends its service life, avoids the harm to workers caused by concentrated airflow, and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressure relief of reaction kettles, in particular to a safety pressure relief structure of a sizing agent emulsification reaction kettle, which comprises a bottom plate and a reaction kettle, the upper end of the outer wall of the bottom plate is fixedly connected with the reaction kettle through a plurality of support columns, the upper end of the right side of the reaction kettle is communicated with a transverse pipe, and the middle of the upper end of the transverse pipe is communicated with a first vertical pipe. The upper end of the right side of the outer wall of the reaction kettle is fixedly connected with a shell, and the right side of the lower end of the outer wall of the shell is provided with a reaction kettle pressure-relief airflow dispersion structure. According to the safety pressure relief structure of the sizing agent emulsification reaction kettle, through a reaction kettle pressure relief airflow dispersion structure, a motor is started to drive a first gear to rotate in a shell through a bearing, the first gear rotates to drive a second gear to rotate, the second gear rotates to drive a second vertical pipe to rotate in a first vertical pipe through a sealing bearing, and the motor is used for driving a protective cover to rotate; and air sprayed out of the shield is dispersed, and the problems that the air flow is sprayed out excessively in a concentrated mode, workers are prone to being hurt, and safety is low are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to reaction kettle pressure relief technical field, concretely is a kind of safety pressure relief structure of sizing agent emulsification reaction kettle. BACKGROUND

[0002] The broad sense of reaction kettle is the container with physical or chemical reaction, the heating, evaporation, cooling and low-speed mixing function of process requirement are realized by the structural design and parameter configuration of container, wherein during the working process of reaction kettle, pressure is generated inside, thus a kind of safety pressure relief structure of sizing agent emulsification reaction kettle is provided.

[0003] For example, the safety pressure relief structure of sizing agent emulsification reaction kettle with the announcement number "CN219755368U", by rotating the handle bar protruding on the surface of kettle body, the handle bar drives the bevel gear set to rotate, the longitudinal bevel gear drives the movable plate two connected with driven rod to rotate, the angle of movable plate is controlled by the angle of handle bar rotation, so that the size of two sets of movable plate opening can be adjusted, so that the size of pressure relief degree of pressure relief port can be adjusted according to the pressure inside reaction kettle, convenient operation, reduce security risk.But in the above-mentioned, the sealing cover is finally driven by hydraulic cylinder in the process of opening or sealing of pressure relief port, due to the large internal pressure of reaction kettle, the hydraulic cylinder only exerts force on the bottom of sealing cover, leading to uneven force of sealing cover, thus easily causing damage to connecting structure in the process of sealing or opening, thereby reducing service life, and when pressure relief, gas is sprayed too concentratedly, thus easily causing harm to workers, and the safety is low. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the problem of uneven force of sealing cover due to the large internal pressure of reaction kettle, the hydraulic cylinder only exerts force on the bottom of sealing cover, leading to uneven force of sealing cover, thus easily causing damage to connecting structure in the process of sealing or opening, thereby reducing service life, and when pressure relief, gas is sprayed too concentratedly, thus easily causing harm to workers, and the safety is low, and a kind of safety pressure relief structure of sizing agent emulsification reaction kettle is provided.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of safety pressure relief structure of sizing agent emulsification reaction kettle is designed, including bottom plate and reaction kettle, the bottom plate outer wall upper end is fixedly connected with reaction kettle by multiple struts, the right side upper end of reaction kettle is connected with cross pipe, the cross pipe upper end middle part is connected with first vertical tube, the outer wall right side upper end of reaction kettle is fixedly connected with shell, the outer wall lower end right side of shell is equipped with reaction kettle pressure relief gas dispersion structure, the right side of cross pipe is equipped with reaction kettle pressure relief structure.

[0007] Preferably, the pressure relief structure of the reactor includes a pull rod, the left end of which is rotatably connected to a rubber block via a bearing, a rubber ring is fixedly connected to the left side of the inner wall of the horizontal tube, the outer wall of the rubber block abuts against the rubber ring, a spring is provided at the left end of the outer wall of the pull rod, a first magnetic block is fixedly connected to the outer wall of the pull rod, and a second magnetic block is fixedly connected to the right side of the outer wall of the horizontal tube, with the outer wall of the first magnetic block and the second magnetic block in contact.

[0008] Preferably, the outer wall of the rubber block is sealed to the horizontal tube, and both ends of the spring are fixedly connected to the horizontal tube and the rubber block.

[0009] Preferably, the pressure relief gas dispersion structure of the reactor includes a motor, a first gear is fixedly connected to the end of the output shaft of the motor, the rotating shaft of the first gear is rotatably connected to the outer shell through a bearing, the outer wall of the first gear is meshed with a second gear, a second vertical tube is fixedly connected to the inner wall of the second gear, and a protective cover is fixedly connected to the upper end of the outer wall of the second vertical tube.

[0010] Preferably, the outer wall of the motor is fixedly connected to the outer casing via a bracket, and the inner wall of the second vertical tube is rotatably connected to the first vertical tube via a sealed bearing.

[0011] Preferably, the second vertical tube passes through an opening machined in the middle of the outer casing, and the outer wall of the protective cover is machined with multiple through holes.

[0012] This utility model proposes a safety pressure relief structure for an emulsifying reactor for sizing agents. The beneficial effects are as follows: Through the cooperation of the reactor pressure relief structure and the horizontal tube, rotating the pull rod causes the first magnetic block to disengage from the second magnetic block. During this process, the pull rod can rotate within the rubber via a bearing. After the first magnetic block disengages from the second magnetic block, the limit on the pull rod is removed, and the spring rebounds, causing the pull rod to move to the right and move the rubber block away from the sealing ring. Pushing the pull rod to the left causes the rubber block to abut against the rubber ring. Subsequently, rotating the pull rod causes the first magnetic block to rotate into the interior of the second magnetic block, magnetically fixing the first and second magnetic blocks together. The pull rod drives the rubber block to seal or apply pressure relative to the rubber ring inside the horizontal tube, resulting in a more uniform force distribution. This avoids the problem of uneven force distribution on the sealing cover, which leads to damage and reduced service life, caused by the existing hydraulic cylinder only applying force to the bottom of the sealing cover.

[0013] The gas dispersion structure of the reactor depressurization vessel allows the motor to start and drive the first gear to rotate within the outer casing via a bearing. The rotation of the first gear drives the second gear to rotate, which in turn drives the second vertical pipe to rotate within the first vertical pipe via a sealed bearing. The rotation of the second vertical pipe then drives the protective cover to rotate. By using the motor to drive the protective cover to rotate, the gas ejected from inside the protective cover is dispersed, avoiding the problem of excessively concentrated gas ejection in existing technologies, which could easily cause injury to workers and has low safety. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 for Figure 1 The front view;

[0016] Figure 3 for Figure 2 A front sectional view of the pressure relief structure of the intermediate reactor;

[0017] Figure 4 for Figure 3 Enlarged view of A in the middle;

[0018] Figure 5 for Figure 3 A magnified view of B in the middle.

[0019] In the diagram: 1. Reactor pressure relief structure, 101. Pull rod, 102. Rubber block, 103. Spring, 104. First magnetic block, 105. Second magnetic block, 106. Rubber ring; 2. Reactor pressure relief airflow dispersion structure, 201. Motor, 202. First gear, 203. Second gear, 204. Second vertical pipe, 205. Protective cover; 3. Reactor; 4. Base plate; 5. Horizontal pipe; 6. First vertical pipe; 7. Outer shell. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] See attached document Figures 1-5 In this embodiment, a safety pressure relief structure for an emulsifying reaction vessel for sizing agents includes a base plate 4 and a reaction vessel 3. The upper end of the outer wall of the base plate 4 is fixedly connected to the reaction vessel 3 through multiple pillars. The upper right end of the reaction vessel 3 is connected to a horizontal pipe 5. The middle part of the upper end of the horizontal pipe 5 is connected to a first vertical pipe 6. An outer shell 7 is fixedly connected to the upper right end of the outer wall of the reaction vessel 3. A reaction vessel pressure relief airflow dispersion structure 2 is provided on the lower right side of the outer wall of the outer shell 7. A reaction vessel pressure relief structure 1 is provided on the right side of the horizontal pipe 5.

[0022] The outer wall of the rubber block 102 is sealed to the horizontal tube 5. The rubber block 102 can slide inside the horizontal tube 5 and ensure relative sealing. The two ends of the spring 103 are fixedly connected to the horizontal tube 5 and the rubber block 102. The outer wall of the motor 201 is fixedly connected to the outer shell 7 through a bracket. The inner wall of the second vertical tube 204 is rotatably connected to the first vertical tube 6 through a sealed bearing. The second vertical tube 204 can rotate inside the first vertical tube 6 through a sealed bearing. The second vertical tube 204 passes through the opening machined in the middle of the outer shell 7. The outer wall of the protective cover 205 has multiple through holes.

[0023] See attached document Figures 1-2The pressure relief structure 1 of the reactor includes a pull rod 101. The left end of the pull rod 101 is rotatably connected to the rubber block 102 through a bearing. The pull rod 101 can rotate inside the rubber block 102 through the bearing. A rubber ring 106 is fixedly connected to the left side of the inner wall of the horizontal tube 5. The outer wall of the rubber block 102 abuts against the rubber ring 106.

[0024] A spring 103 is provided on the left end of the outer wall of the pull rod 101. The spring force coefficient of the spring 103 is determined according to actual needs and can meet the working requirements. A first magnetic block 104 is fixedly connected to the outer wall of the pull rod 101, and a second magnetic block 105 is fixedly connected to the right side of the outer wall of the horizontal tube 5. The outer wall of the first magnetic block 104 and the second magnetic block 105 are in contact. After the first magnetic block 104 and the second magnetic block 105 are in contact, a magnetic attraction fixation effect can be achieved. At the same time, rotating the pull rod 101 to move the first magnetic block 104 away from the second magnetic block 105 can release the magnetic attraction state.

[0025] See attached document Figures 1-5 The pressure relief gas dispersion structure 2 of the reactor includes a motor 201. The motor 201 can meet the working requirements according to actual needs. The output shaft end of the motor 201 is fixedly connected to a first gear 202. The rotating shaft of the first gear 202 is rotatably connected to the outer shell 7 through a bearing. The motor 201 can drive the first gear 202 to rotate inside the outer shell 7 through the bearing.

[0026] The outer wall of the first gear 202 meshes with the second gear 203. The rotation of the first gear 202 can drive the rotation of the second gear 203. The inner wall of the second gear 203 is fixedly connected to the second vertical tube 204. The rotation of the second gear 203 can drive the rotation of the second vertical tube 204. The upper end of the outer wall of the second vertical tube 204 is fixedly connected to the cover 205. The cover 205 is made of stainless steel with through holes on the surface.

[0027] Working principle:

[0028] Depressurization of the sizing agent emulsification reactor:

[0029] First, the raw materials required for emulsifying the sizing agent are fed into the feed port at the top of the reactor 3, and then the emulsification reaction is carried out. After the processing is completed, the sizing agent can be discharged from the discharge port at the lower right end of the reactor 3. In addition, the internal pressure of the reactor 3 needs to be depressurized during the emulsification reaction. When it is necessary to depressurize the internal pressure of the reactor 3, the pull rod 101 is rotated to disengage the first magnetic block 104 from the second magnetic block 105 and release the magnetic attraction state. During this process, the pull rod 101 can rotate within the rubber block 102 through the bearing. After the first magnetic block 104 disengages from the second magnetic block 105, the limit on the pull rod 103 is released. The spring 103 rebounds and drives the pull rod 101 to move to the right and moves the rubber block 102 away from the sealing ring 106. Subsequently, the compressed gas inside the reactor 3 will flow into the horizontal pipe 5, the first vertical pipe 6, the second vertical pipe 204, and the protective cover 205, and be ejected through the multiple through holes processed on the protective cover 205. In this way, the compressed gas inside the reactor 3 can be depressurized.

[0030] Operating procedure of the pressure relief gas dispersion in the sizing agent emulsification reactor:

[0031] When gas is ejected from inside the protective cover 205, the external power supply of the motor 201 is turned on. The motor 201 starts and drives the first gear 202 to rotate in the outer casing 7 through the bearing. The rotation of the first gear 202 drives the second gear 203 to rotate. The rotation of the second gear 203 drives the second vertical tube 204 to rotate in the first vertical tube 6 through the sealed bearing. The rotation of the second vertical tube 204 drives the protective cover 205 to rotate. In this way, the air ejected from inside the protective cover 205 can be sprayed out in a circumferential manner to disperse the gas and avoid the ejected gas being too concentrated and causing harm to the staff.

[0032] Sealing operation of the sizing agent emulsification reactor:

[0033] After the pressure inside the reactor 3 is released, push the lever 101 to the left to make the rubber block 102 abut against the rubber ring 106. Then rotate the lever 101 to make the first magnetic block 104 rotate into the second magnetic block 105, so that the first magnetic block 104 and the second magnetic block 105 are magnetically attracted and fixed. In this way, the lever 101 can be limited, thereby achieving the sealing work.

[0034] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A safety pressure relief structure of a sizing agent emulsification reactor, comprising a bottom plate (4) and a reactor (3), the outer wall of the bottom plate (4) is fixedly connected with the reactor (3) through a plurality of supports, characterized in that: The right upper end of the reaction kettle (3) is communicated with the cross pipe (5), the upper middle part of the cross pipe (5) is communicated with the first vertical pipe (6), the outer wall of the right upper end of the reaction kettle (3) is fixedly connected with the shell (7), the outer wall of the lower right side of the shell (7) is provided with the reaction kettle pressure relief gas flow dispersion structure (2), and the right side of the cross pipe (5) is provided with the reaction kettle pressure relief structure (1).

2. The safety pressure relief structure of the sizing agent emulsification reaction kettle according to claim 1, characterized in that: The reaction kettle pressure relief structure (1) includes a pull rod (101), the left end of the pull rod (101) is rotatably connected with a rubber block (102) through a bearing, the inner wall of the left side of the cross pipe (5) is fixedly connected with a rubber ring (106), the outer wall of the rubber block (102) is tightly abutted with the rubber ring (106), the left end of the outer wall of the pull rod (101) is provided with a spring (103), the outer wall of the pull rod (101) is fixedly connected with a first magnetic block (104), the outer wall of the first magnetic block (104) is tightly abutted with a second magnetic block (105) fixedly connected with the outer wall of the right side of the cross pipe (5).

3. The safety pressure relief structure of an emulsification reaction kettle for sizing agent according to claim 2, characterized in that: The outer wall of the rubber block (102) is sealingly connected with the cross pipe (5), and the ends of the spring (103) are fixedly connected with the cross pipe (5) and the rubber block (102).

4. The safety pressure relief structure of the sizing agent emulsification reaction kettle according to claim 1, characterized in that: The reaction kettle pressure relief gas flow dispersion structure (2) includes a motor (201), the output shaft end of the motor (201) is fixedly connected with a first gear (202), the rotary shaft of the first gear (202) is rotatably connected with the shell (7) through a bearing, the outer wall of the first gear (202) is meshingly connected with a second gear (203), the inner wall of the second gear (203) is fixedly connected with a second vertical pipe (204), and the outer wall of the upper end of the second vertical pipe (204) is fixedly connected with a protective cover (205).

5. The safety pressure relief structure of an emulsification reaction kettle for sizing agent according to claim 4, characterized in that: The outer wall of the motor (201) is fixedly connected with the shell (7) through a support, and the inner wall of the second vertical pipe (204) is rotatably connected with the first vertical pipe (6) through a sealing bearing.

6. The safety pressure relief structure of an emulsification reaction kettle for sizing agent according to claim 4, characterized in that: The second vertical pipe (204) penetrates the opening processed in the middle part of the shell (7), and a plurality of through holes are processed in the outer wall of the protective cover (205).

Citation Information

Patent Citations

  • Safety pressure relief structure of sizing agent emulsification reaction kettle

    CN219755368U