Automatic feeding mechanism for processing ester peroxide products

By designing an automatic feeding mechanism and utilizing a combination of coolant and mechanical components, the problems of peroxide bond breakage and temperature control during the processing of peroxide ester products were solved, achieving stable conveying and preventing blockages, thus improving processing results.

CN223732704UActive Publication Date: 2025-12-30ANHUI CHANGHE CHEM CO LTD
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Patent Information

Application Number
CN202520060758.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-30
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

In existing technologies, peroxide ester products are prone to unstable processing results due to the breakage of peroxy bonds during processing, and conventional feeding mechanisms have difficulty in effectively controlling the temperature.

Method used

An automatic feeding mechanism was designed, including components such as a feeding hopper, a jacket, a spiral tube, a stepper motor, and a servo motor. It achieves stable delivery of solid and liquid peroxide esters by cooling with coolant and preventing blockage by using a screw feeder and a stirrer.

Benefits of technology

It enables stable delivery and temperature control of peroxide ester products, prevents clogging and precipitation, and improves processing stability and efficiency.

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Abstract

The utility model relates to the field of ester peroxide product processing, in particular to an automatic feeding mechanism for ester peroxide product processing, which comprises a base, symmetrically distributed charging buckets are arranged above the base, jackets are fixedly arranged on the outer sides of the charging buckets through bolts, and a top cover I and a top cover II are respectively mounted above the charging buckets through bolts; solid peroxide ester products and liquid peroxide ester products are poured into the corresponding charging buckets respectively, cooling liquid is added through the liquid inlet pipe, and meanwhile the stepping motor is started to drive the first spiral feeder with the shaft and the fan-shaped stirrer to rotate synchronously; when the first spiral feeder with the shaft rotates, solid ester peroxide products in the charging barrel are conveyed downwards, and when the fan-shaped stirrer rotates, liquid ester peroxide products in the charging barrel are stirred, so that the situation that liquid in the charging barrel is precipitated or layered is prevented; the temperature control device can control the temperature of the peroxide ester products in the charging barrel so as to ensure the stability of the peroxide ester products.
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Description

Technical Field

[0001] This utility model relates to the field of processing peroxide ester products, and in particular to an automatic feeding mechanism for processing peroxide ester products. Background Technology

[0002] Ester peroxides are a class of organic ester compounds containing peroxy bonds. Their structural characteristic is the presence of peroxy bonds between oxygen atoms in the ester group. Ester peroxides are thermally unstable, making them prone to decomposition at certain temperatures. The decomposition process typically involves the breaking of peroxy bonds, generating free radicals. The decomposition temperature varies depending on the specific structure of the ester peroxide; for example, some low-molecular-weight ester peroxides may decompose at lower temperatures, while ester peroxides with more substituents and more complex structures may be relatively stable, but will still decompose at higher temperatures.

[0003] In the existing technology, the feeding of peroxide ester products is usually done manually or by using a conventional screw conveyor. When using a conventional feeding mechanism, the peroxide ester products are in the hopper of the feeding device for a long time, which can easily cause the peroxide bonds of the peroxide ester products to break, thereby affecting their processing effect. It is also difficult to control the temperature of the peroxide ester products in the hopper to ensure their stability.

[0004] To address the aforementioned technical shortcomings, a solution is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an automatic feeding mechanism for processing peroxide ester products, in order to solve the aforementioned technical defects.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] An automatic feeding mechanism for processing peroxide ester products includes a base, on which symmetrically distributed feeding barrels are provided. Each feeding barrel has a sleeve fixed to its outer side by bolts. A top cover one and a top cover two are respectively installed on the top of the feeding barrels by bolts. A feeding anti-blocking mechanism is provided on the top of the base, and the feeding anti-blocking mechanism includes a stepper motor.

[0008] Preferably, the bottom of the loading barrel is fixed to the base by bolts, the jacket is provided with a snake tube inside, the snake tube is wound around the outside of the two loading barrels and is internally connected, one end of the snake tube passes through the jacket and is fixedly provided with a liquid outlet pipe, the other end of the snake tube passes through the jacket and is fixedly provided with a liquid inlet pipe, and an integrally formed bucket-shaped feeding hopper is fixedly provided at the bottom inside the loading barrel.

[0009] Preferably, symmetrically distributed handles are fixedly provided on the top of both the first and second top covers, and feeding grooves are also provided on the top of both the first and second top covers. The inside of each feeding groove is provided with a sliding arc-shaped opening and closing door, and a motor mounting bracket is also fixedly installed on the top of the first top cover by bolts.

[0010] Preferably, the stepper motor is located above the motor mounting bracket and is fixed to the motor mounting bracket by bolts. The drive shaft of the stepper motor passes through the motor mounting bracket and is fixedly provided with a synchronous pulley and a screw feeder with a shaft. One end of the screw feeder with a shaft passes through the top cover and extends into the loading barrel.

[0011] Preferably, a timing belt is wound around the outer side of the timing pulley one, and a timing pulley two is provided inside the other end of the timing belt. A fan-shaped agitator is fixedly connected inside the timing pulley two, and one end of the fan-shaped agitator extends into the loading barrel after passing through the top cover two.

[0012] Preferably, a conveying cylinder is provided below the loading hopper equipped with a shafted screw feeder. The inlet of the conveying cylinder is fixedly connected to the bottom of the loading hopper and is internally connected. A servo motor is fixedly mounted on one end of the conveying cylinder by bolts.

[0013] Preferably, the drive shaft of the servo motor passes through the conveying cylinder and is fixedly equipped with a shafted screw conveyor. A liquid pipe is provided below the loading barrel equipped with a fan-shaped agitator. One end of the liquid pipe is fixedly connected to the bottom of the loading barrel and communicates internally. A flow pump is fixedly installed at the other end of the liquid pipe.

[0014] The beneficial effects of this utility model are as follows:

[0015] This invention involves pouring solid and liquid peroxide ester products into corresponding loading tanks, adding coolant through the inlet pipe to cool the peroxide ester products in the two loading tanks, and simultaneously starting a stepper motor to drive a shafted screw feeder and a fan-shaped agitator to rotate synchronously. When the shafted screw feeder rotates, it conveys the solid peroxide ester products in the loading tanks downwards, while preventing the peroxide ester products in the loading tanks from becoming blocked or bridging.

[0016] When the fan-shaped agitator rotates, it stirs the liquid peroxide ester product in the loading tank, thereby preventing the liquid in the loading tank from settling or stratifying. When it is necessary to discharge the peroxide ester product in the loading tank, the servo motor and flow pump are started. When the servo motor starts, it drives the shaft screw conveyor to rotate, thereby conveying the peroxide ester product falling from the inlet. When the flow pump starts, the liquid peroxide ester product begins to be metered and discharged from the liquid material pipe. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings;

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the material loading bucket and the jacket in this utility model;

[0020] Figure 3 This is a cross-sectional view of the material loading hopper in this utility model;

[0021] Figure 4 This is a schematic diagram of the connection structure between top cover one and top cover two in this utility model;

[0022] Figure 5 This is a schematic diagram of the connection structure of the stepper motor, the fan-shaped agitator and the shafted screw feeder in this utility model;

[0023] Figure 6 This is a schematic diagram of the connection structure between the servo motor and the flow pump in this utility model.

[0024] Legend: 1. Base; 11. Loading bucket; 12. Bucket-shaped discharge hopper; 13. Jacket; 14. Liquid outlet pipe; 15. Liquid inlet pipe; 16. Top cover one; 17. Top cover two; 18. Handle; 19. Feed trough; 20. Arc-shaped opening and closing door; 21. Motor mounting bracket; 3. Feeding anti-blocking mechanism; 31. Stepper motor; 32. Synchronous pulley one; 33. Synchronous belt; 34. Synchronous pulley two; 35. Fan-shaped agitator; 36. Shafted screw feeder one; 37. Conveying cylinder; 38. Servo motor; 39. Shafted screw conveyor; 40. Liquid pipe; 41. Flow pump. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 - Figure 6As shown, this utility model is an automatic feeding mechanism for processing peroxide ester products, including a base 1, with symmetrically distributed feeding barrels 11 on the upper part of the base 1. The bottom of the feeding barrels 11 is fixed to the base 1 by bolts. The outer side of each feeding barrel 11 is fixed with a sleeve 13 by bolts. The inside of the sleeve 13 is a serpentine tube. The serpentine tube is wound around the outside of the two feeding barrels 11 and is internally connected. One end of the serpentine tube passes through the sleeve 13 and is fixed with an outlet pipe 14. The other end of the serpentine tube passes through the sleeve 13 and is fixed with an inlet pipe 15. The outlet pipe 14 and the inlet pipe 15 are used to add and release coolant. An integrally formed bucket-shaped feeding bin 12 is fixedly installed at the lower part of the inside of the feeding barrel 11.

[0027] Top cover 16 and top cover 2 17 are bolted to the top of the filling barrel 11. Both top cover 16 and top cover 2 17 are fixed with symmetrically distributed handles 18. Both top cover 16 and top cover 2 17 are also provided with feeding grooves 19. The inside of each feeding groove 19 is provided with a sliding arc-shaped opening and closing door 20. The arc-shaped opening and closing door 20 is used to open and close the feeding groove 19, so as to add material to the filling barrel 11. A motor mounting bracket 21 is also fixed to the top of top cover 16 with bolts.

[0028] A feeding anti-blocking mechanism 3 is provided above the base 1. The feeding anti-blocking mechanism 3 includes a stepper motor 31. The stepper motor 31 is located above the motor mounting bracket 21 and is fixed to the motor mounting bracket 21 by bolts. The drive shaft of the stepper motor 31 passes through the motor mounting bracket 21 and is fixedly provided with a synchronous wheel 32 and a shaft-driven screw feeder 36. One end of the shaft-driven screw feeder 36 passes through the top cover 16 and extends into the loading barrel 11.

[0029] A timing belt 33 is wound around the outer side of the timing pulley 32. The other end of the timing belt 33 is equipped with a timing pulley 34. A fixedly connected fan-shaped agitator 35 is installed inside the timing pulley 34. One end of the fan-shaped agitator 35 passes through the top cover 17 and extends into the loading tank 11. The loading tank 11, which is equipped with a shaft screw feeder 36, is used to hold solid peroxide ester products. The loading tank 11, which is equipped with the fan-shaped agitator 35, is used to hold liquid peroxide ester products.

[0030] Below the loading hopper 11 equipped with a shaft screw feeder 36 is a conveying cylinder 37. The inlet of the conveying cylinder 37 is fixedly connected to the bottom of the loading hopper 11 and is internally connected. One end of the conveying cylinder 37 is fixedly equipped with a servo motor 38 by bolts. The drive shaft of the servo motor 38 passes through the conveying cylinder 37 and is fixedly equipped with a shaft screw conveyor 39. When the servo motor 38 is started, it drives the shaft screw conveyor 39 to rotate, thereby conveying the peroxide ester product falling from the inlet.

[0031] Below the loading tank 11 equipped with a fan-shaped agitator 35 is a liquid feed pipe 40. One end of the liquid feed pipe 40 is fixedly connected to the bottom of the loading tank 11 and is internally connected. The other end of the liquid feed pipe 40 is fixedly equipped with a flow pump 41. After the flow pump 41 is turned on, the liquid feed pipe 40 begins to feed liquid peroxide ester products.

[0032] The working process and principle of this utility model are as follows:

[0033] In use, by opening the arc-shaped opening and closing door 20 inside the top cover 16 and top cover 27, the solid and liquid peroxide ester products are poured into the corresponding loading tanks 11 respectively. The arc-shaped opening and closing door 20 is closed, and coolant is added through the liquid inlet pipe 15. The coolant flows through the coil and is discharged through the liquid outlet pipe 14, thereby cooling the peroxide ester products in the two loading tanks 11. At the same time, the stepper motor 31 is started, which drives the shafted screw feeder 36 and the synchronous pulley 32 to rotate. The synchronous pulley 32 drives the fan-shaped agitator 35 to rotate synchronously through the synchronous belt 33 and the synchronous pulley 34. When the shafted screw feeder 36 rotates, it conveys the solid peroxide ester products in the loading tanks 11 downwards, while preventing the peroxide ester products in the loading tanks 11 from clogging or bridging.

[0034] When the fan-shaped agitator 35 rotates, it agitates the liquid peroxide ester product in the loading tank 11, thereby preventing the liquid in the loading tank 11 from settling or stratifying. When it is necessary to discharge the peroxide ester product in the loading tank 11, the servo motor 38 or the flow pump 41 is started. When the servo motor 38 is started, it drives the shaft screw conveyor 39 to rotate, thereby conveying the peroxide ester product falling from the inlet. When the flow pump 41 is started, the liquid peroxide ester product begins to be metered and discharged from the liquid pipe 40.

[0035] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic feeding mechanism for the processing of peroxide ester products, comprising a base (1), characterized in that, The upper part of the base (1) is provided with symmetrically distributed charging barrels (11), the outer sides of the charging barrels (11) are each provided with a jacket (13) fixed by bolts, the upper parts of the charging barrels (11) are each provided with a top cover one (16) and a top cover two (17) installed by bolts, and the upper part of the base (1) is provided with a feeding anti-blocking mechanism (3).

2. The automatic feeding mechanism for processing peroxide ester product according to claim 1, characterized in that, The bottom of the charging barrel (11) is fixed by bolts with the base (1), the inside of the jacket (13) is provided with a coiled pipe, the coiled pipe is coiled on the outer sides of the two charging barrels (11) and is internally communicated, one end of the coiled pipe is fixed with a liquid outlet pipe (14) after penetrating through the jacket (13), the other end of the coiled pipe is fixed with a liquid inlet pipe (15) after penetrating through the jacket (13), and the inside of the bottom of the charging barrel (11) is fixed with an integrally formed hopper-shaped discharging bin (12).

3. The automatic feeding mechanism for processing peroxide ester product according to claim 1, characterized in that, The upper parts of the top cover one (16) and the top cover two (17) are each fixed with symmetrically distributed handles (18), the upper parts of the top cover one (16) and the top cover two (17) are each provided with a feeding groove (19), the inside of the feeding groove (19) is provided with a slidingly connected arc-shaped opening and closing door (20), and the upper part of the top cover one (16) is further provided with a motor mounting rack (21) fixed by bolts.

4. The automatic charging mechanism for processing peroxide ester product according to claim 1, characterized in that, The stepping motor (31) is located above the motor mounting rack (21) and is fixed by bolts with the motor mounting rack (21), the driving shaft of the stepping motor (31) is fixed with a synchronous pulley one (32) and a shafted screw feeder one (36) after penetrating through the motor mounting rack (21), and one end of the shafted screw feeder one (36) penetrates through the top cover one (16) and extends into the charging barrel (11).

5. The automatic charging mechanism for processing peroxide ester product according to claim 4, characterized in that, The outside of the synchronous pulley one (32) is coiled with a synchronous belt (33), the other end of the synchronous belt (33) is internally provided with a synchronous pulley two (34), the inside of the synchronous pulley two (34) is provided with a fixedly connected sector-shaped stirrer (35), and one end of the sector-shaped stirrer (35) penetrates through the top cover two (17) and extends into the charging barrel (11).

6. The automatic charging mechanism for processing peroxide ester product according to claim 1, characterized in that, The charging barrel (11) provided with the shafted screw feeder one (36) is below which a conveying cylinder (37) is arranged, the feeding port of the conveying cylinder (37) is fixedly connected with the bottom of the charging barrel (11) and is internally communicated, and one end of the conveying cylinder (37) is provided with a servo motor (38) fixed by bolts.

7. The automatic charging mechanism for processing peroxide ester product according to claim 6, characterized in that, The driving shaft of the servo motor (38) is fixed with a shafted screw conveyor (39) after penetrating through the conveying cylinder (37), the charging barrel (11) provided with the sector-shaped stirrer (35) is below which a liquid material pipe (40) is arranged, one end of the liquid material pipe (40) is fixedly connected with the bottom of the charging barrel (11) and is internally communicated, and the other end of the liquid material pipe (40) is fixedly installed with a flow pump (41).