Decorative diamond paint spraying system capable of automatically feeding and discharging
By introducing automatic feeding and unloading devices into the diamond painting system, and utilizing robotic arms and conveyor belts, the problem of low efficiency in manual feeding and unloading has been solved, achieving fast and automated feeding and unloading, and reducing labor intensity and costs.
Patent Information
- Application Number
- CN202422904838.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing diamond-spraying systems, manual loading and unloading are labor-intensive, inefficient, costly, and prone to omissions, thus affecting production efficiency.
Design an automatic feeding and unloading rhinestone spraying system. The system uses a feeding section and an unloading section on a circular conveyor belt, and is equipped with a blister tray storage structure, a lifting structure and a transfer structure. A robotic arm is used to realize the automatic feeding and unloading of the blister tray, reducing manual intervention.
It enables rapid and automated loading and unloading of diamonds, reducing labor intensity and labor costs, improving production efficiency, and avoiding omissions in manual operation.
Smart Images

Figure CN223733020U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of processing of decorative diamonds, and particularly relates to a decorative diamond paint spraying system capable of automatically feeding and discharging. BACKGROUND
[0002] A crystal (rhinestone) is a kind of accessory part obtained by cutting a man-made crystal glass into a diamond facet, and the material is relatively economical and has a dazzling feeling like a diamond in visual effect. In application, the crystal is generally embedded in a claw chain in advance, and then tin soldering is performed to form a predetermined shape, and then an electroplating process is performed to form a high-grade accessory. In the tin soldering process, the crystal protective paint will experience a high temperature higher than the tin melting point. Therefore, the prior art sprays paint on part of the surface of the crystal. Once the protective paint is damaged at a certain link in the production of the accessory, the silver plating layer will be damaged, the light reflection effect cannot be achieved, and the accessory is scrapped.
[0003] For example, patent No. CN202020674621.9 discloses a paint spraying system for crystal silver layer protective paint, which comprises a ring-shaped conveying belt and a feeding section, a silver baking heating section, a silver baking cooling section, a paint spraying section, a drying section, a paint spraying cooling section and a discharging section arranged in sequence and connected end to end on the ring-shaped conveying belt. The ring-shaped conveying belt is a track-shaped chain conveying structure. The discharging section, the feeding section and the silver baking heating section are sequentially located on one straight section of the ring-shaped conveying belt. The silver baking cooling section is located on one circular arc section of the ring-shaped conveying belt. The paint spraying section and the drying section are sequentially located on the other straight section of the ring-shaped conveying belt. The paint spraying cooling section is located on the other circular arc section of the ring-shaped conveying belt. The silver baking heating section comprises a first drying chamber through which the ring-shaped conveying belt passes. The drying section comprises a second drying chamber through which the ring-shaped conveying belt passes. The paint spraying section comprises at least one paint spraying chamber through which the ring-shaped conveying belt passes for spraying base paint and at least one paint spraying chamber through which the ring-shaped conveying belt passes for spraying surface paint. The silver baking cooling section comprises a blower and a spray pipe arranged along the conveying direction of the ring-shaped conveying belt and located above the ring-shaped conveying belt. One end of the spray pipe is closed, the other end is connected with the blower, and the lower side is uniformly provided with a plurality of spray holes. The paint spraying cooling section comprises a plurality of cooling fans arranged along the conveying direction of the ring-shaped conveying belt and located directly above the ring-shaped conveying belt. The cooling fans blow air downward. Referring to the content of paragraph 20 of the patent specification, "wherein the feeding section and the discharging section are manually placed and taken out by workers from the suction disc support".
[0004] In the existing technology, manual loading and unloading are very labor-intensive. One blister pack needs to be put in or taken out every 2 seconds (at a slow speed, the actual production speed is even faster). About 15,000 blister packs need to be processed in a day. If you are not careful, you may miss some. Usually, two operators are set up for each loading and unloading section to reduce labor intensity and avoid omissions. This means that four people are needed for loading and unloading alone, which is expensive. Utility Model Content
[0005] To address the aforementioned problems, this utility model provides an automated rhinestone spraying system capable of automatic loading and unloading. This system is an improvement upon the concept of patent CN202011480429.7. Due to the faster loading and unloading speeds, adaptive adjustments have been made to achieve rapid loading and unloading within 2 seconds. This achieves automated loading and unloading without manual intervention, reducing labor intensity and costs. The technical solution is as follows:
[0006] This utility model provides an automatic rhinestone spraying system capable of automatic feeding and unloading. The system includes a circular conveyor belt 1 and sequentially connected feeding section 2, silver baking heating section, silver baking cooling section, spraying section, drying section, spraying cooling section, and unloading section 3. The feeding section 2 and unloading section 3 are arranged side-by-side. The circular conveyor belt 1 includes multiple equally spaced circular supports 11. Feeding devices 4 and unloading devices 5 are respectively located beside the feeding section 2 and unloading section 3. The feeding devices 4 and unloading devices 5 are located outside the corresponding circular supports 11 on the circular conveyor belt 1, and each includes a blister tray storage structure 6, a lifting structure 7, and a transfer structure 8. The blister tray storage structure 6 has a blister tray stacking area 62 for stacking blister trays. Multiple blister trays are stacked vertically in the blister tray stacking area 62 to form a blister tray stack 63. The lifting structure 7 is located below the blister tray stack 63 and can move in a step-by-step manner. The blister tray stack 63 is raised upwards to ensure that the top of the blister tray stack 63 is always at the same height; the top of the blister tray stack 63 is flush with the circular support 11; the transfer structure 8 includes a column 81, a rotating arm 82 rotatably mounted on the column 81, and two robotic arms 83 at both ends of the rotating arm 82; the column 81 is located between the blister tray storage structure 6 and the annular conveyor belt 1; the lifting structure 7 is located on the side of the column 81 near the blister tray storage structure 6; the rotating arm 82 is arranged in the left-right direction, with its midpoint rotatably mounted on the column 81, and it can rotate 180° in increments; the two robotic arms 83 are respectively located directly above the blister tray stacking area 62 and the corresponding circular support 11, and they move up and down synchronously; the robotic arms 83 are equipped with suction cups 35 for picking up blister trays; the suction cups 35 move downwards to the upper side of the corresponding blister tray, and the suction cups 35 move upwards to the upper side of the circular support 11 or the blister tray stacking area 62.
[0007] In the feeding section 2 and the unloading section 3, the circular support 11 does not rotate; therefore, no friction belts for driving the circular support 11 to rotate are provided in the feeding section 2 and the unloading section 3.
[0008] In this embodiment of the utility model, the circular bracket 11 is a horizontally arranged mesh structure with a diameter 1-3cm larger than that of the blister tray. Multiple anti-falling uprights 12 are evenly distributed on the upper side of its outer edge. The anti-falling uprights 12 are arranged vertically with a height of 1.5-2.5cm. The suction cup 35 can move upward to above the anti-falling uprights 12.
[0009] In this embodiment of the invention, the blister tray storage structure 6 includes a base, a blister tray storage rack 61 rotatably mounted on the base, an indexing motor on the base for driving the indexing rotation of the blister tray storage rack 61, and multiple blister tray stacking areas 62 evenly distributed on the blister tray storage rack 61 and corresponding to the indexing angle. The blister tray storage rack 61 is horizontally arranged and has a disc structure, located outside the column 81. The inner end of the blister tray stacking area 62 is arranged side by side with the corresponding circular bracket 11 of the loading section 2 or unloading section 3. Two robotic arms 83 are respectively located in the inner end of the blister tray stacking area 62 and the corresponding circular bracket 11 of the loading section 2 or unloading section 3. The circular support 11 is positioned directly above the blister tray stacking area 62. A circular tray, matching the size of the blister trays, is placed on the blister tray stacking area 62. Multiple guide rods 64 are evenly distributed around the tray and blister trays on the blister tray stacking area 62. The guide rods 64 are vertically arranged. Multiple blister trays are stacked on the tray and located within the stacking area enclosed by the multiple guide rods 64, forming a blister tray stack 63. The lifting structure 7 is located below the corresponding tray to allow the blister tray stack 63 to move up and down. The top of the blister tray stack 63 is located above the guide rods 64, and the suction cup 35 can move upward to above the guide rods 64.
[0010] Specifically, in this embodiment of the present invention, the upper end of the guide rod 64 is flush with the upper end of the anti-falling upright 12.
[0011] Specifically, in this embodiment of the utility model, the blister tray storage rack 61 is provided with four blister tray stacking areas 62, the indexing rotation angle of which is 90°; the four blister tray stacking areas 62 are located on the same circle concentric with the blister tray storage rack 61, the included angle between adjacent blister tray stacking areas 62 is 90°, two of the blister tray stacking areas 62 are arranged side by side, and the other two blister tray stacking areas 62 are arranged side by side.
[0012] In this embodiment of the invention, the lifting structure 7 includes a vertically arranged lifting frame 71, a support plate 72 on the lifting frame 71 that can move up and down, and a stepping drive mechanism for driving the support plate 72 to move up and down step by step. The lifting frame 71 is located outside the column 81. The support plate 72 is located directly below the inner end of the blister tray stacking area 62, and is located on the lower side of the tray. Each blister tray stacking area 62 is provided with a notch for the support plate 72 to pass through upward. After the support plate 72 passes through the notch upward, it lifts the stack of blister trays 63 upward. Each time the blister tray storage rack 61 rotates by one division angle, it rotates one blister tray stacking area 62 to be directly above the support plate 72. The support plate 72 passes through the notch upward and rises step by step so that the top of the stack of blister trays 63 is always at the same height. When all the blister trays on the tray are taken out, the support plate 72 moves downward to be directly below the blister tray stacking area 62.
[0013] Specifically, in this embodiment of the present invention, the tray 72 is arranged radially along the blister tray storage rack 61 and is arranged in the left-right direction. Correspondingly, the notch is arranged radially along the blister tray storage rack 61.
[0014] The robotic arm 83 in this embodiment includes a support 31, a lifting slide plate 32 at the lower part of the support 31 that can move up and down, a lifting cylinder 33 between the support 31 and the lifting slide plate 32 that can drive the lifting slide plate 32 to move up and down, a buffer slide plate 34 on the lifting slide plate 32 that can slide up and down, a suction cup 35 at the bottom of the buffer slide plate 34 and horizontally arranged, a vacuum port at the center of the suction cup 35, a buffer pad on the lower side of the suction cup 35, a negative pressure port 36 at the top of the support 31 and located directly above the vacuum port, a steel wire telescopic hose 37 vertically arranged between the negative pressure port 36 and the vacuum port, and a suction cup 35 located at the vacuum port. The air inlet is located beside the support 31, which is vertically positioned at the end of the rotating arm 82. The steel wire telescopic hose 37 and the lifting slide plate 32 are located on both sides of the support 31. The negative pressure interface 36 is connected to the vacuuming structure through a pipeline, and the air inlet is connected to the compressed air supply structure through a pipeline. When the lifting cylinder 33 extends, the suction cup 35 presses against the blister tray on the circular bracket 11 or against the top of the blister tray stack 63. When the lifting cylinder 33 retracts, the suction cup 35 moves upward to above the anti-fall upright 12 or guide rod 64. When the blister tray is sucked up, the vacuuming interface evacuates the vacuum. When the blister tray is output, the air inlet blows air.
[0015] The beneficial effects of the technical solution provided by this utility model embodiment are as follows: This utility model embodiment provides a diamond spraying system that can automatically feed and unload materials. This patent is an improvement on the idea of patent CN202011480429.7. Due to the faster feeding and unloading speed, adaptive adjustments have been made. Patent CN202011480429.7 adopts translational feeding, with the feeding direction being the same as the conveyor belt direction. This patent adopts indexing rotation feeding or unloading; two robotic arms, one robotic arm picks up the blister tray, and the other robotic arm outputs the blister tray; synchronous execution, which is not only fast but also simple to control; in addition, an air blowing port is added; it can achieve rapid feeding or unloading within 2 seconds (specifically within 1 second); it realizes automated feeding and unloading without manual intervention, reducing labor intensity and labor costs. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of the diamond-spraying system with automatic feeding and unloading provided in this embodiment of the utility model;
[0017] Figure 2 yes Figure 1 A magnified view of a portion of the image;
[0018] Figure 3 This is a partial structural diagram of the combination of the feeding section and the unloading section;
[0019] Figure 4 This is a structural diagram of the combination of the blister tray storage structure and the support structure;
[0020] Figure 5 yes Figure 4 A schematic diagram of the structure supporting the stack of thermoformed trays;
[0021] Figure 6 This is a schematic diagram of the robotic arm.
[0022] Figure 7 This is a schematic diagram of the circular support structure.
[0023] In the diagram: 1. Circular conveyor belt; 2. Feeding section; 3. Unloading section; 4. Feeding device; 5. Unloading device; 6. Blister tray storage structure; 7. Lifting structure; 8. Transfer structure.
[0024] 11. Circular bracket; 12. Anti-fall uprights;
[0025] 31 Support, 32 Lifting slide plate, 33 Lifting cylinder, 34 Buffer slide plate, 35 Suction cup, 36 Negative pressure interface, 37 Steel wire telescopic hose;
[0026] 61. Blister tray storage rack; 62. Blister tray stacking area; 63. Blister tray stack; 64. Guide rod;
[0027] 71 Lifting frame, 72 Pallet;
[0028] 81. Column, 82. Rotating arm, 83. Robotic arm. Detailed Implementation
[0029] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.
[0030] Example 1
[0031] See Figures 1-7 Example 1 provides an automatic rhinestone painting system with automatic loading and unloading capabilities. The system includes a circular conveyor belt 1 and sequentially connected loading section 2, a silver-baking heating section, a silver-baking cooling section, a painting section, a drying section, a painting cooling section, and an unloading section 3. The silver-baking heating section dries the silver-plated rhinestones (adsorbed onto a blister pack) to a predetermined moisture content and temperature (typically 110°C). The silver-baking cooling section slightly cools the rhinestones dried in the silver-baking heating section (to 60-90°C). The painting section and drying section respectively perform painting and drying. The painting cooling section cools the blister pack after drying to below 40°C, facilitating paint adhesion. Loading section 2 and unloading section 3 are used for loading and unloading, respectively. For details, please refer to the description in application number CN202020674621.9.
[0032] The feeding section 2 and the unloading section 3 are arranged side by side, with the corresponding annular conveyor belt 1 arranged in the front-to-back direction. The annular conveyor belt 1 includes multiple circular supports 11 arranged at equal intervals. In the feeding section 2 and the unloading section 3, the circular supports 11 do not rotate; therefore, there are no friction belts in the feeding section 2 and the unloading section 3 to drive the rotation of the circular supports 11. For details on the structure of the annular conveyor belt 1, please refer to the descriptions in application numbers CN202020078287.0 or CN202020674623.8. A feeding device 4 and an unloading device 5 are respectively provided next to the feeding section 2 and the unloading section 3. The feeding device 4 and the unloading device 5 are located on the outer side of the corresponding circular support 11 of the annular conveyor belt 1 (in this patent, the side away from the annular conveyor belt 1 is defined as the outer side), and each includes a blister storage structure 6, a lifting structure 7, and a transfer structure 8. The blister tray storage structure 6 is used to store blister trays, and the lifting structure 7 is used to keep the top of the blister tray stack 63 at the same height at all times. The transfer structure 8 is used to transfer the blister trays between the circular support 11 and the blister tray stack 63.
[0033] Among them, see Figures 3-5In this embodiment, the blister tray storage structure 6 includes a base, a blister tray storage rack 61 rotatably mounted on the base (via a vertically mounted pivot), an indexing motor on the base, and multiple blister tray stacking areas 62 on the blister tray storage rack 61. The indexing motor drives the blister tray storage rack 61 to rotate in an indexing manner; the multiple blister tray stacking areas 62 are evenly distributed around the pivot and correspond to the indexing angle. The blister tray storage rack 61 is horizontally positioned and is a disc structure (specifically a disc structure in this embodiment), a regular polygon structure, or a cross shape, etc., located outside the column 81 (left or right side). The inner end of the blister tray stacking area 62 is arranged side by side with the corresponding circular bracket 11 of the feeding section 2 or the unloading section 3. A circular tray that matches the size of the blister tray is placed on the blister tray stacking area 62, and multiple guide rods 64 are evenly distributed around the tray and the blister tray on the blister tray stacking area 62. The guide rods 64 are vertically positioned and are specifically circular rods. Multiple blister packs are stacked one on top of the other on a tray and within the stacking area enclosed by multiple guide rods 64, forming a blister pack stack 63. The top of the blister pack stack 63 is flush with the circular support 11. The top of the blister pack stack 63 is located above the guide rods 64 to facilitate quick removal of the blister packs, and the suction cups 35 can move upwards to above the guide rods 64. The structure of the blister pack storage structure 6 can be found in the descriptions of applications CN202011480429.7, CN202020078288.5, or CN202020673697.X. The feeding device 4 and the unloading device 5 can share the same base.
[0034] Among them, see Figures 3-5The lifting structure 7 is located below the blister tray stack 63, and it can lift the blister tray stack 63 stepwise to keep the top of the blister tray stack 63 at the same height. The lifting structure 7 is located below the corresponding tray to allow the blister tray stack 63 to move up and down. Specifically, the lifting structure 7 includes a vertically arranged lifting frame 71, a tray 72 on the lifting frame 71 that can move up and down, and a stepping drive mechanism between the lifting frame 71 and the tray 72. The tray 72 can move up and down on the lifting frame 71, and the stepping drive mechanism is used to drive the tray 72 to move up and down step by step. The lifting frame 71 is located on the outside of the column 81 (left or right side). The tray 72 is located directly below the inner end of the blister tray stacking area 62, below the tray, and is arranged radially along the blister tray storage rack 61 and in the left-right direction. Each blister tray stacking area 62 has a notch for the tray 72 to pass through upwards; the notch is radially arranged along the blister tray storage rack 61 and is specifically a rectangular notch. After the tray 72 passes through the notch upwards, it lifts the stack of blister trays 63 upwards. Each time the blister tray storage rack 61 rotates by a division angle (e.g., 90°), one blister tray stacking area 62 is rotated to be directly above the tray 72, and the tray 72 passes through the notch upwards and rises step by step so that the top of the stack of blister trays 63 is always at the same height. When all the blister trays on the tray are removed, the tray 72 moves downwards to be directly below the blister tray stacking area 62, and the blister tray storage rack 61 rotates again by division. Furthermore, the center of the tray has a positioning hole in the vertical direction, and the upper side of the tray 72, directly opposite the positioning hole, has a positioning post in the vertical direction that matches the size of the positioning hole. Both the positioning hole and the positioning post are circular, and the upper end of the positioning post is a pointed tip (with a chamfered outer edge). When the pallet 72 lifts the pallet, the positioning pin can be inserted into the positioning hole to ensure stable lifting. When the positioning pin is inserted into the positioning hole, the upper side of the positioning pin is flush with or lower than the upper side of the pallet. The structure of the lifting structure 7 can be found in the description of application number CN202020078288.5.
[0035] Among them, see Figures 1-2 The transfer structure 8 includes a column 81, a rotating arm 82 rotatably mounted on the column 81, and two robotic arms 83 at both ends of the rotating arm 82. The column 81 is vertically positioned at the midpoint between the blister tray storage structure 6 and the circular conveyor belt 1. The lifting structure 7 is located on the side of the column 81 closest to the blister tray storage structure 6 (the outer side, specifically the left or right side). The rotating arm 82 is positioned horizontally, with its midpoint rotatably mounted on the column 81, and can rotate 180° in increments (clockwise or counterclockwise, or 180° back and forth). The two robotic arms 83 are located directly above the inner end of the blister tray stacking area 62 and the corresponding circular support 11, respectively, and move up and down synchronously (i.e., the two lifting cylinders 33 are driven synchronously). The rotating arms 82 of the loading device 4 and the unloading device 5 must not interfere with each other during rotation.
[0036] Among them, seeFigure 6 The robotic arm 83 includes a support 31, a lifting slide plate 32, a lifting cylinder 33, a buffer slide plate 34, a suction cup 35, a vacuum port, a buffer pad, a negative pressure port 36, a steel wire telescopic hose 37, and at least one air inlet. The support 31 is vertically positioned at the end of the rotating arm 82 and is specifically a rectangular plate. The lifting slide plate 32 is slidably positioned on the lower left or right side of the support 31, and can move up and down; it is vertically positioned. The lifting cylinder 33 is vertically positioned between the support 31 and the lifting slide plate 32, and is used to drive the lifting slide plate 32 to move up and down. The buffer slide plate 34 is slidably positioned on the left or right side of the lifting slide plate 32, and can move up and down; it is vertically positioned. The suction cup 35 is horizontally positioned and fixed to the bottom of the buffer slide plate 34; it is specifically a disc that mates with a blister pack and is used to pick up the blister pack. The vacuum port is located on the upper side of the suction cup 35, at the center of the suction cup 35, and is vertically positioned. A buffer pad is located on the underside of the suction cup 35. A negative pressure interface 36 is located on the top of the support 31, directly above the vacuum interface, and is vertically oriented. It is connected to the vacuum structure via a pipe with a valve. A steel wire telescopic hose 37 is vertically oriented, positioned between the negative pressure interface 36 and the vacuum interface, and is located on the left and right sides of the support 31, respectively, along with the lifting slide plate 32. An air blowing port is located on the suction cup 35, next to the vacuum interface, and is connected to the compressed air supply structure via a pipe with a valve. The suction cup 35 moves downwards to the upper side of the corresponding blister tray, and moves upwards to the upper side of the circular bracket 11 or the blister tray stacking area 62. The structure of the robotic arm 83 can be found in the descriptions of applications CN202011480429.7 or CN 202020673697.X.
[0037] Specifically, when the lifting cylinder 33 extends, the suction cup 35 presses against the blister pack on the circular bracket 11 or against the top of the blister pack 63. When the lifting cylinder 33 retracts, the suction cup 35 moves upward above the anti-fall support 12 or guide rod 64. When picking up the blister pack, the vacuum port draws a vacuum (controlled by a corresponding valve). When outputting the blister pack, the air outlet blows air (controlled by a corresponding valve).
[0038] Among them, see Figure 7 In this embodiment of the invention, the circular bracket 11 is a horizontally arranged mesh structure with a diameter larger than that of the blister pack. Multiple (4-12) anti-falling uprights 12 are evenly distributed on its upper outer edge. The anti-falling uprights 12 are vertically arranged, are round rods, and their upper ends are flush with the upper ends of the guide rods 64. The suction cup 35 can move upwards to above the anti-falling uprights 12. The structure of the circular bracket 11 can be found in the descriptions of applications CN202020078287.0 or CN 202020674623.8.
[0039] Example 2
[0040] Example 2 provides an automatic rhinestone spraying system with automatic loading and unloading capabilities. Its structure is basically the same as that of Example 1, except that the diameter of the circular support 11 in this example is 1-3 cm larger than the diameter of the blister pack (larger than the prior art (0.5-2.0 cm), allowing the robotic arm 83 more room to maneuver and preventing the blister pack from colliding with the anti-falling pole 12). The anti-falling pole 12 is vertically positioned with a height of 1.5-2.5 cm (smaller than the prior art (2-4 cm)) to reduce the travel distance of the suction cup 35 and increase speed. This also allows the suction cup 35 to quickly move away from the circular support 11, preventing the blister pack from colliding with the anti-falling pole 12.
[0041] Example 3
[0042] Example 3 provides an automatic loading and unloading rhinestone spraying system, whose structure is basically the same as that of Example 1, except that: in this example, the blister tray storage rack 61 is provided with four blister tray stacking areas 62, with an indexing rotation angle of 90°. The four blister tray stacking areas 62 are located on the same circle concentric with the blister tray storage rack 61, and the included angle between adjacent blister tray stacking areas 62 is 90°. Two blister tray stacking areas 62 are arranged side by side, and the other two blister tray stacking areas 62 (one of which is located directly below the corresponding robot arm 83) are arranged side by side. Each blister tray stacking area 62 is provided with four guide rods 64, which are located on the same circle concentric with the tray. The diameter of the circle formed by the four guide rods 64 is 1-2 cm larger than the diameter of the blister tray, and the diameter of the tray is smaller than the diameter of the circle formed by the four guide rods 64, and the tray is coaxial with the blister tray.
[0043] Example 4
[0044] Example 4 provides a rhinestone spraying system capable of automatic feeding and unloading. Its structure is basically the same as that of Example 1, except that: in this example, the annular conveyor belt 1 is equipped with an operating room, and the feeding section 2, unloading section 3, feeding device 4, and unloading device 5 are all located within the operating room, avoiding external interference and reducing noise. Specifically, the operating room is a rectangular chamber arranged along the front-to-back direction with a door on its outer side.
[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic feeding and discharging diamond painting spray painting system, comprising a ring-shaped conveying belt (1) and feeding sections (2), silver baking heating sections, silver baking cooling sections, spray painting sections, drying sections, spray painting cooling sections and discharging sections (3) arranged in sequence and connected end to end on the ring-shaped conveying belt (1), the feeding sections (2) and the discharging sections (3) being arranged side by side in front and back, and the ring-shaped conveying belt (1) comprising a plurality of circular supports (11) arranged at equal intervals, characterized in that feeding devices (4) and discharging devices (5) are arranged beside the feeding sections (2) and the discharging sections (3) respectively, the feeding devices (4) and the discharging devices (5) are located outside the corresponding circular supports (11) of the ring-shaped conveying belt (1) respectively, and each of the feeding devices (4) and the discharging devices (5) comprises a blister tray storage structure (6), a lifting structure (7) and a transfer structure (8). The blister tray storage structure (6) is provided with a blister tray stacking area (62) for stacking blister trays, and a plurality of blister trays are stacked in the blister tray stacking area (62) to form a blister tray stack (63); the lifting structure (7) is located on the lower side of the blister tray stack (63) and can stepwise lift the blister tray stack (63) upward so that the top of the blister tray stack (63) is always at the same height; the top of the blister tray stack (63) is flush with the circular support (11); the transfer structure (8) comprises a column (81), a rotary arm (82) rotatably arranged on the column (81), and two mechanical hands (83) at both ends of the rotary arm (82); the column (81) is located between the blister tray storage structure (6) and the ring-shaped conveying belt (1); the lifting structure (7) is arranged on the side of the column (81) close to the blister tray storage structure (6); the rotary arm (82) is arranged on the column (81) and can rotate by 180°; the two mechanical hands (83) are located directly above the blister tray stacking area (62) and the corresponding circular support (11) respectively and move up and down synchronously; the mechanical hand (83) is provided with a suction cup (35) for sucking blister trays; the suction cup (35) moves downward to the upper side of the corresponding blister tray, and the suction cup (35) moves upward above the circular support (11) or the blister tray stacking area (62). In the feeding sections (2) and the discharging sections (3), the circular supports (11) do not rotate; therefore, no friction belt for driving the circular supports (11) to rotate is arranged in the feeding sections (2) and the discharging sections (3).
2. The system for painting of the automatic loading and unloading of the decorative diamonds according to claim 1, characterized in that, The circular support (11) is a horizontally arranged net structure, the diameter of which is 1-3 cm larger than that of the blister tray, and a plurality of anti-falling vertical rods (12) are uniformly distributed on the upper side of the outer edge of the circular support (11); the anti-falling vertical rods (12) are vertically arranged and have a height of 1.5-2.5 cm; the suction cup (35) can move upward above the anti-falling vertical rods (12).
3. The system for painting of the automatic loading and unloading of the diamond according to claim 1, characterized in that, 4. The system for painting of the automatic loading and unloading of the diamond according to claim 3, characterized in that, The blister tray storage structure (6) comprises a base, a blister tray storage rack (61) rotatably arranged on the base, an indexing motor for driving the blister tray storage rack (61) to rotate in index, and a plurality of blister tray stacking areas (62) uniformly distributed on the blister tray storage rack (61) and corresponding to the indexing angle; the blister tray storage rack (61) is horizontally arranged in a disc structure and located outside the stand column (81); the inner end blister tray stacking area (62) is arranged left and right beside the corresponding circular support (11) of the feeding section (2) or the discharging section (3); two mechanical arms (83) are respectively located directly above the inner end blister tray stacking area (62) and the corresponding circular support (11). A disc-shaped tray matching the size of the blister tray is arranged on the blister tray stacking area (62), a plurality of guide rods (64) are uniformly distributed around the tray and the blister tray on the blister tray stacking area (62), the guide rods (64) are vertically arranged, a plurality of blister trays are stacked on the tray and located in the stacking area surrounded by the guide rods (64) to form a blister tray stack (63); the lifting structure (7) is located below the corresponding tray to allow the blister tray stack (63) to move up and down. The top of the blister tray stack (63) is located at the upper part of the guide rod (64), and the suction disc (35) can move upward above the guide rod (64).
5. The system for painting of the automatic loading and unloading of the decorative diamonds according to claim 4, characterized in that, The upper end of the guide rod (64) is flush with the upper end of the anti-falling stand column (12).
6. The system for painting of the automatic loading and unloading of the diamond according to claim 4, characterized in that, The blister tray storage rack (61) is provided with four blister tray stacking areas (62), and the angle of the indexing rotation is 90°; the four blister tray stacking areas (62) are located on the same circle concentric with the blister tray storage rack (61), the included angle between adjacent blister tray stacking areas (62) is 90°, and two blister tray stacking areas (62) are arranged left and right, and the other two blister tray stacking areas (62) are arranged left and right.
7. The system for painting of the automatic loading and unloading of the diamond according to claim 4, characterized in that, The lifting structure (7) comprises a vertically arranged lifting frame (71), a lifting plate (72) capable of moving up and down on the lifting frame (71), and a stepping drive mechanism for driving the lifting plate (72) to move up and down in steps, and the lifting frame (71) is arranged outside the stand column (81); the lifting plate (72) is located directly below the inner end blister tray stacking area (62) and is located below the tray; each blister tray stacking area (62) is provided with a gap through which the lifting plate (72) passes upward; after the lifting plate (72) passes through the gap upward, the blister tray stack (63) is lifted upward; the blister tray storage rack (61) rotates by one indexing angle to transfer one blister tray stacking area (62) to the position directly above the lifting plate (72), the lifting plate (72) passes through the gap upward and steps up to keep the top of the blister tray stack (63) at the same height, and when the blister trays on the tray are all taken out, the lifting plate (72) moves downward to the position directly below the blister tray stacking area (62).
8. The system for painting of the automatic loading and unloading of the diamond according to claim 7, characterized in that, The lifting plate (72) is arranged along the radial direction of the blister tray storage rack (61) and is arranged left and right, and correspondingly, the gap is arranged along the radial direction of the blister tray storage rack (61).
9. The system for painting of the automatic loading and unloading of the diamond according to claim 4, characterized in that, The mechanical arm (83) comprises a support (31), a lifting slide plate (32) below the support (31) and movable up and down, a lifting cylinder (33) between the support (31) and the lifting slide plate (32) and capable of driving the lifting slide plate (32) to move up and down, a buffer slide plate (34) on the lifting slide plate (32) and capable of sliding up and down, a suction disc (35) horizontally arranged at the bottom of the buffer slide plate (34), a vacuum extraction interface at the center of the suction disc (35), a buffer pad on the lower side of the suction disc (35), a negative pressure interface (36) on the top of the support (31) and directly above the vacuum extraction interface, a steel wire telescopic hose (37) vertically arranged between the negative pressure interface (36) and the vacuum extraction interface, and a blowing port on the suction disc (35) and beside the vacuum extraction interface; the support (31) is vertically arranged at the end of the rotating arm (82); the steel wire telescopic hose (37) and the lifting slide plate (32) are respectively arranged on both sides of the support (31); the negative pressure interface (36) is connected with a vacuum extraction structure through a pipeline, and the blowing port is connected with a compressed air supply structure through a pipeline; when the lifting cylinder (33) is stretched, the suction disc (35) is pressed on a suction disc on the circular support (11) or the top of a suction disc stack (63); when the lifting cylinder (33) is retracted, the suction disc (35) moves upward to above the anti-falling vertical rod (12) or the guide rod (64); when the suction disc is sucked, the vacuum extraction interface is vacuumized; when the suction disc is output, the blowing port blows air.
Citation Information
Patent Citations
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