Fine coating unit for environment-friendly decorative roller coating aluminum plate production line

By adjusting the flow path of the paint sprayed from the nozzle using a guide plate and positioning block assembly, the problem of paint waste in existing technologies is solved, and efficient use of paint is achieved.

CN223733035UActive Publication Date: 2025-12-30ZHANGJIAGANG DEMEISI MECHANICAL EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423266714.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-30
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing fine coating units cannot adjust the paint dripping area according to the size of the aluminum plate when processing small-sized aluminum plates, resulting in paint waste.

Method used

By using a guide plate and positioning block assembly, the position of the guide plate is adjusted to control the flow of paint sprayed from the nozzle into the guide groove, thereby reducing paint waste.

Benefits of technology

This technology allows for adjustment of the paint dripping area based on the size of the aluminum plate, reducing paint waste and improving coating efficiency and paint usage efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223733035U_ABST
    Figure CN223733035U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of fine coating units, in particular to a fine coating unit for an environment-friendly decorative roller-coated aluminum plate production line, which comprises a frame, a coating roller arranged at the top of the frame, a coating box arranged at the top of the frame, a plurality of nozzles arranged at the bottom of the coating box, and guide components arranged at two ends of the bottom of the coating box. By pushing a guide plate, a mounting plate arranged at the top of the guide plate and a positioning block are made to move in a sliding groove formed in the bottom of the coating box, the positioning block can be inserted into a clamping groove in the corresponding position according to the size of an aluminum plate, then the position of the guide plate is adjusted, and a spray head arranged at the bottom of the coating box is shielded through the guide plate; the coating sprayed by the spray head flows along the bottom end of the guide groove, the dripping area of the coating can be adjusted by adjusting the positions of the two guide plates, the situation that the coating drips to the position where the coating roller cannot touch the aluminum plate is prevented, and then waste of the coating is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of precision coating unit, especially relates to a precision coating unit for environmental protection decorative roller coating aluminum plate production line. BACKGROUND

[0002] The environmental protection decorative roller coating aluminum plate is an aluminum plate coated with a coating, and the coating is formed on the surface of the aluminum plate by a roller coating process and is composed of paint, resin and pigment. This kind of aluminum plate is usually used in building decoration, vehicle manufacturing, household appliances and electronics, chemical industry and other fields. Because the coating has the characteristics of corrosion resistance, pollution resistance and strong weather resistance, it can effectively protect the aluminum plate and improve the corrosion resistance, wear resistance and aesthetics of the aluminum plate. However, when the aluminum plate is produced and processed, in order to ensure the coating efficiency and quality, a precision coating unit is usually used to process the environmental protection decorative roller coating aluminum plate.

[0003] At present, the precision coating unit usually consists of a rack, a coating roller and a storage tank. The aluminum plate is transported by the rack so that it can move to the bottom of the coating roller. The paint is dropped on the surface of the coating roller by the multiple nozzles arranged at the bottom of the storage tank, and the coating roller performs precision coating processing on the surface of the aluminum plate. However, when the precision coating processing is performed on the aluminum plate with small size, the dropping area of the paint cannot be adjusted according to the size of the aluminum plate, which causes the paint dropped by the nozzles to spread over the entire surface of the coating roller, thereby increasing the use amount of the paint. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at solving the shortcomings in the prior art and provides a precision coating unit for environmental protection decorative roller coating aluminum plate production line.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a precision coating unit for environmental protection decorative roller coating aluminum plate production line, comprising a rack, a coating roller is arranged on the top of the rack, a paint tank is also arranged on the top of the rack, multiple nozzles are arranged at the bottom of the paint tank, the paint tank is located on the top of the coating roller, and guide assemblies are arranged at both ends of the bottom of the paint tank.

[0006] The guide assembly comprises a guide plate, mounting plates and positioning blocks. The number of the mounting plates and the positioning blocks is two. The bottom of each mounting plate is fixedly connected with the top of both ends of the guide plate. The side of each mounting plate is provided with a groove for the movement of the positioning block. The positioning block is connected with the inner side of the groove through a spring. The bottom of the paint tank is provided with multiple sliding grooves for the movement of the mounting plates and the positioning blocks. The inner side of the sliding groove is provided with multiple clamping grooves matched with the positioning blocks. The top of the guide plate is provided with a guide groove, and the bottom end of the guide groove is inclinedly arranged.

[0007] Further description of the above-mentioned technical scheme:

[0008] The positioning block is arranged in the end of the card slot and is inclined to the center of both sides.

[0009] As a further description of the above technical solution:

[0010] The guide plate is further provided with a positioning member, the positioning member comprises a supporting plate and a movable plate, one end of the supporting plate is fixedly connected with one side of the guide plate, the bottom of the movable plate is fixedly connected with the top of the supporting plate, the side away from the guide plate of the movable plate is provided with a supporting block, and the bottom of the paint box is provided with a plurality of limiting grooves for the movement of the movable plate and the supporting block.

[0011] As a further description of the above technical solution:

[0012] The connecting rod is fixedly connected with the top of the rack.

[0013] As a further description of the above technical solution:

[0014] The top of the rack is further provided with a plurality of limiting rollers for limiting the aluminum plate.

[0015] As a further description of the above technical solution:

[0016] The top of the paint box is provided with a feeding port for adding paint.

[0017] The utility model has the following beneficial effects:

[0018] Compared with the prior art, the precision coating unit for the environment-friendly decorative roller-coated aluminum plate production line pushes the guide plate, the mounting plate and the positioning block arranged at the top of the guide plate move in the sliding groove arranged at the bottom of the paint box, the positioning block can be inserted into the card slot in the corresponding position according to the size of the aluminum plate, and then the position of the guide plate is adjusted, the paint nozzle arranged at the bottom of the paint box is shielded by the guide plate, the paint sprayed by the paint nozzle can drop in the guide groove arranged at the top of the guide plate and flow along the bottom end of the guide groove, the dropping area of the paint can be adjusted by adjusting the positions of the two guide plates, the paint can not drop in the position where the aluminum plate cannot be touched by the paint roller, and then the waste of the paint is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The utility model provides a whole structure schematic diagram for the environment-friendly decorative roller-coated aluminum plate production line;

[0020] Figure 2 The utility model provides the whole structure schematic diagram of the paint box, the guide assembly and the connecting rod;

[0021] Figure 3The split structure schematic view of the paint box and the guide assembly is provided in the utility model.

[0022] Figure 4 The whole structure schematic view of the paint box and the guide assembly is provided in the utility model.

[0023] Figure 5 The split structure schematic view of the paint box and the guide assembly is provided in the utility model Figure 1 ;

[0024] Figure 6 The split structure schematic view of the paint box and the guide assembly is provided in the utility model Figure 2 ;

[0025] Figure 7 The split structure schematic view of the paint box and the guide assembly is provided in the utility model Figure 6 ;

[0026] Figure 8 The split structure schematic view of the paint box and the guide assembly is provided in the utility model.

[0027] Legend:

[0028] 1, rack, 2, paint roller, 3, paint box, 4, spray head, 5, guide plate, 6, mounting plate, 7, positioning block, 8, groove, 9, spring, 10, sliding groove, 11, clamping groove, 12, guide groove, 13, support plate, 14, movable plate, 15, support block, 16, limiting groove, 17, connecting rod, 18, limiting roller, 19, feeding port. Specific implementation

[0029] Referring Figures 1-8 , the utility model provides a kind of precision coater for environmental protection decorative roll coating aluminium plate production line: including rack 1, rack 1 top is equipped with paint roller 2, rack 1 top is also equipped with paint box 3, paint box 3 bottom is equipped with multiple spray heads 4, paint box 3 is located paint roller 2 top, paint box 3 bottom both ends are equipped with guide assembly, guide assembly includes guide plate 5, mounting plate 6 and positioning block 7, the quantity of mounting plate 6 and positioning block 7 is two, two mounting plates 6 bottom are respectively fixedly connected with the top both ends of guide plate 5, two mounting plates 6 one side are equipped with the groove 8 for positioning block 7 movement, and positioning block 7 is connected with the inboard of groove 8 by spring 9, paint box 3 bottom is equipped with multiple sliding grooves 10 for mounting plate 6 and positioning block 7 movement, and the inboard of sliding groove 10 is equipped with multiple clamping grooves 11 matched with positioning block 7, guide plate 5 top is equipped with guide groove 12, and guide groove 12 bottom end is inclinedly arranged;

[0030] The positioning block 7 is located at one end of the card slot 11 and is inclined to the center of both sides. The guide plate 5 is provided with a positioning member on both sides, which includes a support plate 13 and a movable plate 14. One end of the support plate 13 is fixedly connected with one side of the guide plate 5, and the bottom of the movable plate 14 is fixedly connected with the top of the support plate 13. The side of the movable plate 14 away from the guide plate 5 is provided with a support block 15. The bottom of the paint box 3 is provided with a plurality of limiting grooves 16 for the movement of the movable plate 14 and the support block 15.

[0031] The connecting rod 17 is provided at the four corners of the bottom of the paint box 3 and is fixedly connected with the top of the rack 1. The top of the rack 1 is also provided with a plurality of limiting rollers 18 for limiting the aluminum plate. The top of the paint box 3 is provided with a feeding port 19 for adding paint. The paint in the paint box 3 can be supplemented through the feeding port 19 provided at the top of the paint box 3. The paint box 3 is supported by the connecting rod 17 provided at the four corners of the bottom of the paint box 3. The aluminum plate to be processed is limited by the plurality of limiting rollers 18 provided at the top of the rack 1, preventing the aluminum plate from shifting during movement.

[0032] Working principle:

[0033] When the size of the aluminum plate to be processed is small, the guide plate 5 is pushed to move the mounting plate 6 and the positioning block 7 provided at the top of the guide plate 5 inside the sliding groove 10 opened at the bottom of the paint box 3. Because the positioning block 7 is located at one end of the card slot 11 and is inclined to the center of both sides, when the outer side of the positioning block 7 is pressed against the inner side of the card slot 11, the positioning block 7 will be subjected to a pressing force. The inclined surfaces provided on both sides of the positioning block 7 convert the pressing force into a pushing force in the direction of the recess 8, thereby moving the positioning block 7 inside the recess 8 and pressing the spring 9. When the positioning block 7 completely separates from the inside of the card slot 11, the guide plate 5 is continuously pushed. When the positioning block 7 moves to the position of another card slot 11 opened inside the sliding groove 10, it will move towards the inside of the card slot 11 under the elastic action of the spring 9, so that the outer side of the positioning block 7 is in close contact with the inner side of the card slot 11, thereby completing the fixation of the guide plate 5. The nozzle 4 provided at the outer end of the bottom of the paint box 3 is shielded by the guide plate 5, so that the paint sprayed by the nozzle 4 flows along the guide groove 12 opened at the top of the guide plate 5, thereby allowing the paint to drop on the surface of the paint roller 2 and be absorbed by it. By adjusting the two guide plates 5, the drop area of the paint can be adjusted according to the size of the aluminum plate, thereby preventing the paint from dropping on both ends of the paint roller 2 and reducing the waste of paint.

[0034] When the guide plate 5 moves, the movable plates 14 and the supporting blocks 15 arranged on both sides of the guide plate 5 move in the limiting grooves 16 opened in the bottom of the paint box 3; the movable plates 14 can ensure the stability of the guide plate 5 when the guide plate 5 moves, and prevent the guide plate 5 from deviating; the supporting blocks 15 can support the guide plate 5 and prevent the guide plate 5 from shaking due to gravity;

[0035] The paint in the paint box 3 can be supplemented through the feeding opening 19 arranged on the top of the paint box 3; the paint box 3 is supported through the connecting rods 17 arranged at the four corners of the bottom of the paint box 3;

[0036] The aluminum plate is placed on the top of the rack 1 and moves under the transportation of the rack 1; the aluminum plate is limited through the multiple limiting rollers 18 arranged on the top of the rack 1, so that the aluminum plate does not deviate during the movement; and the surface of the aluminum plate is coated through the paint roller 2 arranged on the top of the rack 1.

[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A finishing unit for an environmentally friendly decorative roll-coated aluminum sheet production line, comprising a frame (1), characterized in that: The rack (1) top is equipped with paint roller (2), the rack (1) top is equipped with paint tank (3), the paint tank (3) bottom is equipped with a plurality of spray head (4), the paint tank (3) is located at the top of paint roller (2), the paint tank (3) bottom both ends are equipped with guide assembly; The guide assembly includes guide plate (5), mounting plate (6) and positioning block (7), the number of mounting plate (6) and positioning block (7) is two, two mounting plate (6) bottom is respectively fixedly connected with guide plate (5) top both ends, two mounting plate (6) side is equipped with the recess (8) that positioning block (7) moves, and the positioning block (7) is connected with recess (8) inside through spring (9), the paint tank (3) bottom is equipped with a plurality of sliding slot (10) that mounting plate (6) and positioning block (7) move, and sliding slot (10) inside is equipped with a plurality of clamping groove (11) matched with positioning block (7), the guide plate (5) top is equipped with guide slot (12), and the bottom end of guide slot (12) is inclinedly arranged.

2. The finishing unit for the environmentally friendly decorative roller-coated aluminum plate production line according to claim 1, characterized in that: The end of positioning block (7) inside clamping groove (11) is inclinedly arranged from end to both sides of the center.

3. The finishing unit for the environmentally friendly decorative roller-coated aluminum plate production line according to claim 1, characterized in that: The guide plate (5) both sides are also equipped with positioning piece, the positioning piece includes support plate (13) and movable plate (14), one end of support plate (13) is fixedly connected with one side of guide plate (5), the bottom of movable plate (14) is fixedly connected with the top of support plate (13), the side away from guide plate (5) of movable plate (14) is equipped with support block (15), the bottom of paint tank (3) is equipped with a plurality of limit slot (16) that movable plate (14) and support block (15) move.

4. The finishing unit for the environmentally friendly decorative roller-coated aluminum plate production line according to claim 3, characterized in that: The bottom of connecting rod (17) is fixedly connected with the top of rack (1).

5. The finishing unit for the environmentally friendly decorative roller-coated aluminum plate production line according to claim 4, characterized in that: The top of rack (1) is also equipped with a plurality of limiting roller (18) for limiting aluminum plate.

6. The finishing unit for the environmentally friendly decorative roller-coated aluminum plate production line according to claim 4, characterized in that: The top of paint tank (3) is equipped with feeding opening (19) for adding paint. The top of paint tank (3) is equipped with feeding opening (19) for adding paint.