PE anti-corrosion steel pipe spraying device
The improved PE anti-corrosion steel pipe spraying device uses a motor-driven component to easily fix the steel pipe and adjust the nozzle height, solving the problems of complex operation and poor spraying effect of the existing device, and improving spraying efficiency and anti-corrosion layer quality.
Patent Information
- Application Number
- CN202423317474.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing PE anti-corrosion steel pipe spraying equipment is complicated to operate when fixing steel pipes, requiring the tightening of multiple bolts, and the nozzle height cannot be adjusted, affecting the spraying effect.
By using a combination of components such as an operating table, adjusting seat, rotating seat, moving chamber, first screw, fixed plate, motor and gears, the steel pipe can be easily fixed and the height of the nozzle can be adjusted. The rotating seat and spraying seat are moved by the motor to achieve the rotational spraying of the steel pipe.
The process of fixing steel pipes is simplified, the spraying efficiency and effect are improved, and the quality and uniformity of the anti-corrosion layer are ensured.
Smart Images

Figure CN223733049U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PE anticorrosive steel pipe spraying technical field, more specifically, it relates to a PE anticorrosive steel pipe spraying device. BACKGROUND
[0002] PE anticorrosive steel pipe is a kind of commonly used pipeline material, due to its good chemical stability, corrosion resistance, wear resistance and lower cost and is widely used.In the production process of PE anticorrosive steel pipe, the steel pipe outside is usually sprayed with polyethylene (PE) anticorrosive layer using a spraying device.During use, the steel pipe is usually fixed to the entire device, and then the steel pipe is driven to rotate, so that the nozzle is used to spray the anticorrosive layer on the outside of the steel pipe.The existing PE anticorrosive steel pipe spraying device usually needs to be screwed by workers and adjusted for tightness to fix the steel pipe, which is relatively complex to operate, increases the labor burden of workers, and reduces the work efficiency of spraying the steel pipe.Secondly, the existing PE anticorrosive steel pipe spraying device cannot adjust the height of the nozzle, so that the spraying effect cannot reach the best state when spraying steel pipes of different diameters or specifications, thereby affecting the quality and uniformity of the anticorrosive layer. SUMMARY
[0003] (I) Technical problem solved
[0004] In view of the problems existing in the prior art, the utility model provides a PE anticorrosive steel pipe spraying device to solve the technical problem that the existing PE anticorrosive steel pipe spraying device in the background art usually needs to be screwed by workers and adjusted for tightness to fix the steel pipe, which is relatively complex to operate.
[0005] (II) Technical scheme
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a PE anticorrosive steel pipe spraying device, comprising an operation table, two adjusting seats are movably arranged on the operation table, a rotating seat is rotatably arranged on each adjusting seat through a bearing, four moving chambers are formed by recessing inward on one side of the rotating seat, a first screw rod is rotatably arranged in each moving chamber, a moving seat is threadedly connected to the first screw rod, a fixed plate is fixedly arranged on one end of the moving seat and penetrates through the moving chamber, a drive chamber is arranged in the rotating seat, a first motor is fixedly arranged on one side of the rotating seat, a driving bevel gear is fixedly arranged on the drive end of the first motor and extends into the drive chamber, a driven bevel gear is fixedly arranged on one end of each first screw rod and extends into the drive chamber, a support is fixedly arranged on the operation table, a spraying seat is slidably connected to the support through a rail structure, an adjusting assembly is arranged on one side of the spraying seat, and a nozzle is movably connected to the spraying seat through the adjusting assembly.
[0007] The present invention is further configured such that a second screw is rotatably provided on the bracket, the second screw is threadedly connected to the spraying seat, and one end of the second screw passes through the bracket and is fixedly connected to a second motor fixedly installed on the bracket, so as to facilitate the movement of the spraying seat.
[0008] The present invention is further configured such that the adjusting component includes a limiting shell fixedly connected to the spraying base, a third motor is fixedly provided at the upper end of the limiting shell, and the driving end of the third motor extends into the limiting shell and is fixedly connected to a third screw to facilitate the rotation of the third screw.
[0009] The present invention is further configured such that the third screw is threadedly connected to a lifting seat, and the lower end of the lifting seat passes through the limiting shell and is fixedly connected to the nozzle, so as to facilitate the adjustment of the nozzle height.
[0010] The present invention is further provided with limiting blocks on both sides of the lifting seat, and limiting grooves that cooperate with the limiting blocks on both sides of the limiting shell, so as to facilitate limiting the lifting seat.
[0011] The present invention is further configured such that one end of one of the rotating seats is fixedly connected to a toothed ring through an adjusting seat, the toothed ring is meshed with a drive gear, and the drive gear is fixedly connected to a fourth motor fixedly mounted on the adjusting seat, so as to facilitate the rotation of the rotating seat.
[0012] The present invention is further configured such that two support seats are symmetrically provided at the lower end of the operating table, and a bidirectional lead screw is rotatably provided between the two support seats. One end of the bidirectional lead screw passes through the support seat and is fixedly connected to a fifth motor fixedly provided on one side of the support seat, so as to facilitate the adjustment of the rotation of the bidirectional lead screw.
[0013] The present invention is further configured such that the bidirectional lead screw threaded connection is provided with two adjustment frames, the adjustment frames are movably sleeved on the outside of the operating table, and the upper end of the adjustment frame is fixedly connected to the adjustment seat, so as to facilitate the adjustment of the distance between the two adjustment seats.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a PE anti-corrosion steel pipe spraying device, which has the following beneficial effects:
[0016] 1. By cooperating with the operating table, adjusting seat, rotating seat, moving chamber, first screw, moving seat, fixed plate, drive chamber, first motor, driving bevel gear and driven bevel gear, the four fixed plates on the same rotating seat can move simultaneously, thus fixing the steel pipe from the inside. The entire fixing process does not require turning multiple bolts to fix the steel pipe, which is simple to operate, reduces the labor burden of workers, and improves the work efficiency of spraying steel pipes.
[0017] 2. By cooperating with the bracket, spraying seat, nozzle, second screw, second motor, limiting shell, third motor, third screw, lifting seat, limiting block and limiting groove, the height of the lifting seat can be adjusted, thereby adjusting the height of the nozzle according to the diameter of the steel pipe to be sprayed, improving the spraying effect and ensuring the quality and uniformity of the sprayed anti-corrosion layer.
[0018] 3. Through the cooperation of the gear ring, drive gear, fourth motor, support base, double-acting screw, fifth motor and adjustment frame, the rotating seat can be driven to rotate, thereby driving the fixed steel pipe to rotate, and cooperating with the nozzle to spray the outside of the steel pipe. The rotating seat can be adjusted with the position of the adjustment frame, so that steel pipes of different lengths can be fixed, which increases the flexibility and practicality of the whole device. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a PE anti-corrosion steel pipe spraying device in use.
[0020] Figure 2 for Figure 1 A magnified view of part A in the diagram;
[0021] Figure 3 This is a cross-sectional schematic diagram of the adjusting seat and its connecting components when the fixed plate is in a moving state.
[0022] Figure 4 This is a cross-sectional structural diagram of the control panel and its connecting components when the adjustment frame is in a moving state.
[0023] Figure 5This is a cross-sectional schematic diagram of the limiting shell and its connecting components in the moving state of the lifting seat. In the diagram: 1. Operating platform; 2. Adjusting seat; 3. Rotating seat; 4. Moving chamber; 5. First screw; 6. Moving seat; 7. Fixing plate; 8. Drive chamber; 9. First motor; 10. Drive bevel gear; 11. Driven bevel gear; 12. Bracket; 13. Spraying seat; 14. Nozzle; 15. Second screw; 16. Second motor; 17. Limiting shell; 18. Third motor; 19. Third screw; 20. Lifting seat; 21. Limiting block; 22. Limiting groove; 23. Gear ring; 24. Drive gear; 25. Fourth motor; 26. Support seat; 27. Bidirectional lead screw; 28. Fifth motor; 29. Adjusting frame. Detailed Implementation
[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0026] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0027] Please see Figures 1-5 A PE anti-corrosion steel pipe spraying device includes an operating table 1. Two adjusting seats 2 are movably mounted on the operating table 1. Each adjusting seat 2 is rotatably mounted on a rotating seat 3 via a bearing. One side of the rotating seat 3 is recessed inward to form four moving chambers 4. A first screw 5 is rotatably mounted in each moving chamber 4. A moving seat 6 is threadedly connected to the first screw 5. One end of the moving seat 6 passes through the moving chamber 4 and is fixedly mounted on a fixing plate 7. A drive chamber 8 is provided inside the rotating seat 3. A first motor 9 is fixedly mounted on one side of the rotating seat 3. The drive end of the first motor 9 extends into the drive chamber 8 and is fixedly mounted on a drive bevel gear 10. One end of each first screw 5 extends into the drive chamber 8 and is fixedly mounted on a driven bevel gear 11.
[0028] In this embodiment, when it is necessary to fix the steel pipe, the position of the adjusting seat 2 is adjusted so that the adjusting seat 2 drives the rotating seat 3 to move. The rotating seat 3 drives multiple fixing rods to be inserted into the steel pipe. The first motor 9 is started, and the first motor 9 drives the driving bevel gear 10 to rotate. Since the driving bevel gear 10 is meshed with the driven bevel gear 11, the driven bevel gear 11 rotates. The driven bevel gear 11 drives the first screw 5 to rotate, so that the moving seat 6 moves. The moving seat 6 drives the fixing plate 7 to move, so that the four fixing plates 7 move at the same time, thereby fixing the steel pipe from the inside.
[0029] Please see Figures 1-5 As one embodiment for adjusting the height of nozzle 14: a bracket 12 is fixedly mounted on the operating table 1, and a spraying base 13 is slidably connected to the bracket 12 via a track structure. An adjustment component is provided on one side of the spraying base 13, and the nozzle 14 is movably connected to the spraying base 13 via the adjustment component. A second screw 15 is rotatably mounted on the bracket 12, and the second screw 15 is threadedly connected to the spraying base 13. One end of the second screw 15 passes through the bracket 12 and is fixedly connected to a second electric motor fixedly mounted on the bracket 12. The adjusting assembly includes a limiting shell 17 fixedly connected to the spray base 13. A third motor 18 is fixedly provided at the upper end of the limiting shell 17. The driving end of the third motor 18 extends into the limiting shell 17 and is fixedly connected to a third screw 19. A lifting seat 20 is threadedly connected to the third screw 19. The lower end of the lifting seat 20 passes through the limiting shell 17 and is fixedly connected to the nozzle 14. Limiting blocks 21 are provided on both sides of the lifting seat 20. Limiting grooves 22 that cooperate with the limiting blocks 21 are provided on both sides of the limiting shell 17.
[0030] Specifically, the third motor 18 is started, which drives the third screw 19 to rotate. Since the third screw 19 is threadedly connected to the lifting seat 20, the lifting seat 20 moves downward and drives the limiting block 21 to move along the limiting groove 22 to limit the position of the lifting seat 20. At the same time, the lifting seat 20 drives the nozzle 14 to move downward, thereby adjusting the height of the nozzle 14 according to the diameter of the steel pipe. Nozzle 14 is fixedly connected to a hose, which is connected to a pump body. The pump body is connected to a storage tank for storing anti-corrosion coating through a pipe. When the pump body is started, the anti-corrosion coating can be delivered to the nozzle 14 and then sprayed out. Since the connection structure (not shown in the figure) and working principle of the nozzle 14 for spraying anti-corrosion coating are existing technologies, they will not be described in detail here. At the same time as the anti-corrosion coating is sprayed out, the second motor 16 is started. The second motor 16 drives the second screw 15 to rotate. Since the second screw 15 is threadedly connected to the spraying seat 13, the spraying seat 13 moves along the sliding connection with the bracket 12. The spraying seat 13 drives the nozzle 14 to move through the adjustment component, thereby spraying the anti-corrosion coating on the outside of the steel pipe.
[0031] Please seeFigures 1-5 As one embodiment of rotating the steel pipe: one end of the rotating seat 3 passes through the adjusting seat 2 and is fixedly connected to a toothed ring 23. The toothed ring 23 is meshed with a drive gear 24. The drive gear 24 is fixedly connected to a fourth motor 25 fixedly mounted on the adjusting seat 2. Two support seats 26 are symmetrically arranged at the lower end of the operating table 1. A bidirectional lead screw 27 is rotatably arranged between the two support seats 26. One end of the bidirectional lead screw 27 passes through the support seat 26 and is fixedly connected to a fifth motor 28 fixedly mounted on one side of the support seat 26. The bidirectional lead screw 27 is threadedly connected to two adjusting frames 29. The adjusting frames 29 are movably sleeved on the outside of the operating table 1. The upper end of the adjusting frame 29 is fixedly connected to the adjusting seat 2.
[0032] Specifically, when it is necessary to adjust the distance between the two rotating seats 3 according to the length of the steel pipe, the fifth motor 28 is started. The fifth motor 28 drives the bidirectional lead screw 27 to rotate. Since the bidirectional lead screw 27 has two threaded areas in opposite directions, the two adjusting frames 29 move in adjacent directions. The adjusting frames 29 drive the adjusting seat 2 to move, the adjusting seat 2 drives the rotating seat 3 to move, and the rotating seat 3 drives the fixing plate 7 to move, thereby inserting the fixing plate 7 into the steel pipe. After the steel pipe is fixed, the fourth motor 25 is started. The fourth motor 25 drives the drive gear 24 to rotate, the drive gear 24 drives the gear ring 23 to rotate, and the gear ring 23 drives the rotating seat 3 to rotate around the rotating connection with the adjusting seat 2. The rotating seat 3 drives the fixed steel pipe to rotate.
[0033] In summary, when using the overall equipment:
[0034] When it is necessary to adjust the distance between the two rotating seats 3 according to the length of the steel pipe, the fifth motor 28 is started. The fifth motor 28 drives the bidirectional lead screw 27 to rotate. Since the bidirectional lead screw 27 has two threaded areas in opposite directions, the two adjusting frames 29 move in adjacent directions. The adjusting frames 29 drive the adjusting seat 2 to move, the adjusting seat 2 drives the rotating seat 3 to move, and the rotating seat 3 drives the fixing plate 7 to move, thereby inserting the fixing plate 7 into the steel pipe.
[0035] When it is necessary to fix the steel pipe, the first motor 9 is started. The first motor 9 drives the drive bevel gear 10 to rotate. Since the drive bevel gear 10 is meshed with the driven bevel gear 11, the driven bevel gear 11 rotates. The driven bevel gear 11 drives the first screw 5 to rotate, which causes the moving seat 6 to move. The moving seat 6 drives the fixing plate 7 to move, so that the four fixing plates 7 move at the same time, thereby fixing the steel pipe from the inside.
[0036] When it is necessary to adjust the height of nozzle 14, the third motor 18 is started. The third motor 18 drives the third screw 19 to rotate. Since the third screw 19 is threadedly connected to the lifting seat 20, the lifting seat 20 moves downward and drives the limiting block 21 to move along the limiting groove 22 to limit the position of the lifting seat 20. At the same time, the lifting seat 20 drives the nozzle 14 to move downward, thereby adjusting the height of nozzle 14 according to the diameter of the steel pipe. Nozzle 14 is fixedly connected to a hose, which is connected to a pump body. The pump body is connected to a storage tank for storing anti-corrosion coating through a pipe. When the pump body is started, the anti-corrosion coating is delivered to nozzle 14 and then sprayed out. Since the connection structure (not shown in the figure) and working principle of nozzle 14 for spraying anti-corrosion coating are existing technologies, they will not be described in detail here. At the same time as spraying anti-corrosion coating, second motor 16 is started. Second motor 16 drives second screw 15 to rotate. Since second screw 15 is threadedly connected to spray base 13, spray base 13 moves along the sliding connection with bracket 12. Spray base 13 drives nozzle 14 to move through adjustment component. Fourth motor 25 is started. Fourth motor 25 drives drive gear 24 to rotate. Drive gear 24 drives gear ring 23 to rotate. Gear ring 23 drives rotating seat 3 to rotate around the rotating connection with adjustment seat 2. Rotating seat 3 drives fixed steel pipe to rotate, thereby spraying anti-corrosion coating on the outside of steel pipe.
[0037] A controller is provided on one side of the control panel 1. All electrical equipment in the entire device is controlled by the controller. Since the equipment matched with the controller is common equipment, its control principle and circuit connection are existing, well-known and mature technologies. Therefore, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0038] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A PE anticorrosive steel pipe spraying device comprising an operating table (1), characterized in that: The operating platform (1) is movably provided with two adjusting seats (2), each of which is rotatably provided with a rotating seat (3) through a bearing, one side of the rotating seat (3) is recessed inward to form four moving chambers (4), a first screw rod (5) is rotatably arranged in each of the moving chambers (4), a moving seat (6) is threadedly connected to the first screw rod (5), one end of the moving seat (6) is fixedly provided with a fixed plate (7) penetrating through the moving chamber (4), a driving chamber (8) is arranged in the rotating seat (3), a first motor (9) is fixedly arranged on one side of the rotating seat (3), a driving bevel gear (10) is fixedly arranged on the driving end of the first motor (9) extending into the driving chamber (8), one end of each of the first screw rods (5) extends into the driving chamber (8) and is fixedly provided with a driven bevel gear (11), a support (12) is fixedly arranged on the operating platform (1), a spraying seat (13) is slidably connected to the support (12) through a track structure, the spraying seat (13) is movably connected with a nozzle (14) through an adjusting assembly arranged on one side of the spraying seat (13).
2. The PE anticorrosive steel pipe spraying device according to claim 1, characterized in that: A second screw rod (15) is rotatably arranged on the support (12) and is threadedly connected with the spraying seat (13), one end of the second screw rod (15) is fixedly connected with a second motor (16) fixedly arranged on the support (12).
3. The PE anticorrosive steel pipe spraying device according to claim 2, characterized in that: The adjusting assembly comprises a limiting shell (17) fixedly connected with the spraying seat (13), a third motor (18) is fixedly arranged on the upper end of the limiting shell (17), the driving end of the third motor (18) extends into the limiting shell (17) and is fixedly connected with a third screw rod (19).
4. The PE anticorrosive steel pipe spraying device according to claim 3, characterized in that: The third screw rod (19) is threadedly connected with a lifting seat (20), the lower end of the lifting seat (20) is fixedly connected with the nozzle (14) penetrating through the limiting shell (17).
5. The PE anticorrosive steel pipe spraying device according to claim 4, characterized in that: Limiting blocks (21) are arranged on both sides of the lifting seat (20), limiting grooves (22) matched with the limiting blocks (21) are arranged on both sides of the limiting shell (17).
6. The PE anticorrosive steel pipe spraying device according to any one of claims 1 or 2, characterized in that one of One end of the rotating seat (3) is fixedly connected with a gear ring (23) penetrating through the adjusting seat (2), the gear ring (23) is meshingly connected with a driving gear (24), the driving gear (24) is fixedly connected with a fourth motor (25) fixedly arranged on the adjusting seat (2).
7. The PE anticorrosive steel pipe spraying device according to claim 6, characterized in that: Two supporting seats (26) are symmetrically arranged on the lower end of the operating platform (1), a bidirectional screw rod (27) is rotatably arranged between the two supporting seats (26), one end of the bidirectional screw rod (27) is fixedly connected with a fifth motor (28) fixedly arranged on one side of the supporting seat (26) penetrating through the supporting seat (26).
8. The PE anticorrosive steel pipe spraying device according to claim 7, characterized in that: Two adjusting frames (29) are threadedly connected with the bidirectional screw rod (27), the adjusting frames (29) are movably sleeved on the outer side of the operating platform (1), and the upper ends of the adjusting frames (29) are fixedly connected with the adjusting seats (2).