Construction waste recycled aggregate intelligent control preparation device

By combining an eccentric vibrating screen, a suspended electromagnetic iron remover, and a permanent magnet drum iron remover, the screening and iron removal problems in construction waste recycling have been solved, achieving efficient and intelligent preparation of recycled aggregates, improving resource utilization and production efficiency, while reducing construction pollution and equipment damage.

CN223733294UActive Publication Date: 2025-12-30MEISHAN CHENGTOU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423286008.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-30
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing construction waste recycling and processing methods suffer from problems such as insufficient screening precision, incomplete separation of lightweight impurities, incomplete separation of ferromagnetic substances, poor adaptability of iron removal equipment, lack of intelligent management systems, low degree of automation, low resource utilization, and serious construction pollution.

Method used

The device employs a combination of an eccentric vibrating screen, a suspended electromagnetic iron remover, and a permanent magnet drum iron remover to achieve multi-stage fine screening and dual iron removal. It is dynamically adjusted using an intelligent video recognition and weighing system, and equipped with a blower and water mist nozzles for dust suppression.

Benefits of technology

It improves the quality and resource utilization of recycled aggregates, reduces equipment damage, lowers construction pollution, protects the health of operators, and enhances production efficiency and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent management and control preparation device for construction waste recycled aggregate, which comprises an eccentric vibration screening machine, a suspension type electromagnetic iron remover and a permanent magnet roller iron remover, and the suspension type electromagnetic iron remover is erected on the eccentric vibration screening machine through a fixed frame. The permanent magnet roller iron remover is installed above a second-stage discharging port of the eccentric vibrating screen powder machine, the bearing platform base is fixed to the ground, the screening machine motor is arranged on one side of the bearing platform base and used for driving the driving rod to rotate, the driving rod enables the center shaft to rotate in a reciprocating mode through the gear, and the eccentric vibrating screen powder machine body is installed on the center shaft. The bearing platform is connected with the bearing platform base through a stable supporting rod; according to the utility model, the construction smoothness is improved, the working efficiency is improved, the dust pollution is reduced, the construction site environment is protected, and the health of workers is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of building waste recycling and reprocessing, especially to a building waste recycled aggregate intelligent pipe control device. BACKGROUND

[0002] The preparation of building waste recycled aggregate is an important way to realize the resource utilization of building waste. With the enhancement of environmental awareness and the progress of technology, the traditional recycled aggregate preparation process cannot meet the requirements of high efficiency, intelligence and environmental protection. Therefore, developing a building waste recycled aggregate preparation device that can realize automatic and intelligent management has become an inevitable trend in the industry.

[0003] The purpose of fine screening is to classify building waste according to particle size, ensuring that the particle size distribution of recycled aggregate meets the standard requirements. At the same time, the screening process can also remove small dust, soil and other impurities, improving the purity of recycled aggregate. The purpose of iron removal is to separate ferromagnetic materials (such as steel bars, nails, and iron sheets) from building waste, preventing these materials from entering subsequent equipment and causing equipment damage or affecting product quality. At the same time, the separated ferromagnetic materials can be recycled and reused, reducing resource waste.

[0004] Although some progress has been made in fine screening and iron removal technology in building waste recycling and processing, there are still some technical and process defects in actual application. These defects not only affect the quality of recycled aggregate, but also may cause equipment failure, environmental pollution and other problems. The main defects of fine screening and iron removal technology in building waste recycling and processing are insufficient screening precision, incomplete separation of lightweight impurities, incomplete separation of ferromagnetic materials, poor adaptability of iron removal equipment, lack of intelligent management system, low automation level, low resource utilization rate and serious construction pollution. SUMMARY

[0005] The utility model aims at providing a building waste recycled aggregate intelligent pipe control device to solve the above technical problems.

[0006] To solve the above technical problems, the utility model provides a building waste recycled aggregate intelligent pipe control device, which comprises an eccentric vibrating screen powder machine, a suspension type electromagnetic iron separator and a permanent magnet roller iron separator. The suspension type electromagnetic iron separator is erected on the eccentric vibrating screen powder machine through a fixed frame. The permanent magnet roller iron separator is installed above the second-stage discharge port of the eccentric vibrating screen powder machine. The bearing pedestal is fixed on the ground. The screening machine motor is arranged on one side of the bearing pedestal for driving the driving rod to rotate. The driving rod drives the central shaft to reciprocate through a gear. The eccentric vibrating screen powder machine body is installed on the central shaft and connected with the bearing pedestal through a stabilizing support rod.

[0007] Further, the eccentric vibrating screen powder machine bottom is provided with eccentric block and the eccentric block moves in the adjusting groove, the central shaft is provided with rotatable sieve plate; the eccentric vibrating screen powder machine is divided into first stage screening bin and second stage screening bin, the first stage screening bin bottom is paved with 10mm sieve plate, the second stage screening bin bottom is paved with 5mm sieve plate, and the weighing plate is installed below the sieve plate.

[0008] Further, the eccentric vibrating screen powder machine side is provided with first stage discharge port and second stage discharge port, the first stage screening bin screened material is discharged from the first stage discharge port, and the second stage screening bin material is discharged from the second stage discharge port; the central shaft top is provided with blowing machine, and the first stage screening bin side wall is provided with water mist sprayer.

[0009] Further, the suspension type electromagnetic iron remover is connected with the eccentric vibrating screen powder machine through the frame rod, and the side plate and the frame rod form a fixed frame; the electromagnetic source is fixed on the side plate, the large roller is rotatably installed on the frame rod, the support frame is arranged on the electromagnetic source, and the small roller is rotatably installed on the support frame; the transmission track is wrapped outside the small roller and the large roller, so that the transmission track is rotatably arranged, the material pushing strip is arranged on the upper portion of the transmission track, and the magnetic separation plate is arranged on the two sides of the electromagnetic source, so that the adsorbed iron falls and is discharged when rotating to the magnetic separation plate along the transmission track.

[0010] Further, the permanent magnet roller iron remover is provided with a rotor in the middle, the rotor is rotatably connected with the eccentric vibrating screen powder machine, the rotating roller is connected to the outer periphery of the rotor through a connecting rod; the rotating roller is provided with screening ribs at equal distances outside, the permanent magnet source is installed inside the rotating roller, and the demagnetization plate is arranged on one side of the permanent magnet source.

[0011] The beneficial effects of the utility model lie in:

[0012] 1. The waste is finely screened through the screening bins and the screening plates of different levels, the quality of the recycled materials can be improved, and the resource utilization rate can be improved.

[0013] 2. The suspension type electromagnetic iron remover and the permanent magnet roller iron remover are used for double iron removal, manual cleaning of metal slag is not needed, dynamic and efficient iron removal is realized, the iron removal efficiency can be improved, the recycled aggregate quality can be ensured, and the waste of human resources can be reduced.

[0014] 3. The blowing machine and the water mist sprayer reduce the dust at the construction site, the operation space environment can be protected, and the health of the operators can be protected. DRAWINGS

[0015] Figure 1 It is a whole schematic view of the building waste recycled aggregate intelligent management control device;

[0016] Figure 2 It is a schematic view of the suspension type electromagnetic iron remover;

[0017] Figure 3This is a schematic diagram of a permanent magnet drum separator;

[0018] Figure 4 These are construction technical drawings;

[0019] Explanation of reference numerals in the attached diagram: 1-Eccentric vibrating screen; 2-Suspended electromagnetic separator; 3-Permanent magnet drum separator; 4-Base; 5-Gear; 6-Drive rod; 7-Emergency brake button; 8-Screening machine motor; 9-Eccentric block; 10-Adjusting trough; 11-Slag outlet; 12-Shock absorber; 13-Second-stage screening chamber; 14-First-stage discharge port; 15-First-stage screening chamber; 16-Blower; 17-Stabilizing strut; 18-Central shaft; 19-Screen plate; 20-Second-stage discharge port; 21-Second-stage discharge port 22-Weighing plate; 23-Water mist nozzle; 24-First-stage iron outlet; 25-Fixed frame; 26-Large roller; 27-High-strength bolt; 28-Electromagnetic source; 29-Transmission track; 30-Small roller; 31-Magnetic shielding plate; 32-Support frame; 33-Rotating drum; 34-Screening rib; 35-Demagnetizing plate; 36-Permanent magnet source; 37-Connecting rod; 38-Rotor; 39-Electromagnetic source switch; 40-Side plate; 41-Frame rod; 42-Material feeding bar; 43-10mm screen plate; 44-5mm screen plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0021] Those skilled in the art should understand that, in the disclosure of this utility model, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0022] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.

[0023] like Figures 1-4The utility model provides a kind of building waste recycled aggregate wisdom pipe control device, as Figure 1 As shown, building waste recycled aggregate wisdom pipe control device includes eccentric vibrating screen powder machine 1, suspension type electromagnetic iron remover 2 and permanent magnet drum iron remover 3, eccentric vibrating screen powder machine 1 is equipment foundation, suspension type electromagnetic iron remover 2 is erected on eccentric vibrating screen powder machine 1 by fixed frame 25, and removed iron is discharged from first grade tapping hole 24. Permanent magnet drum iron remover 3 is installed above second grade discharge port 20 of eccentric vibrating screen powder machine 1, and removed iron is discharged from second grade tapping hole 21. Three machines are assembled into shape, and subsequent detachable maintenance is carried out. Bearing platform base 4 is fixed on ground, to ensure the stability of overall structure, and screening machine motor 8 is arranged on one side of bearing platform base 4 for driving driving rod 6 to rotate, driving rod 6 makes reciprocating rotation of central shaft 18 by gear 5, and emergency brake button 7 is arranged on screening machine motor 8, which can stop machine in emergency. Eccentric vibrating screen powder machine 1 main body is installed on central shaft 18, which is connected with bearing platform base 4 through stabilizing strut 17, to ensure the stability of machine during operation. Eccentric block 9 is arranged at the bottom of eccentric vibrating screen powder machine 1, which can make the machine eccentric vibration, and eccentric block 9 is movably arranged in adjusting groove 10, which is used for adjusting the position of eccentric block 9, and eccentric block 9 is positioned by bolt, to control the eccentricity of machine vibration. Rotatable screen plate 19 is installed on central shaft 18. Eccentric vibrating screen powder machine 1 is divided into first grade screening bin 15 and second grade screening bin 13, 10mm screen plate 44 is arranged at the bottom of first grade screening bin 15, and 5mm screen plate 43 is arranged at the bottom of second grade screening bin 13. Weighing plate 22 is installed below screen plate, and shock absorber 12 is installed at the lower part of the edge of screen plate, which can reduce the noise generated by machine during vibration and reduce the damage of screen plate. The material screened out from first grade screening bin 15 is discharged from first grade discharge port 14, and screen plate with mesh size of 15mm is installed in first grade discharge port 14. The material in second grade screening bin 13 is discharged from second grade discharge port 20. Blowing machine 16 is installed at the top of central shaft 18, and water mist nozzle 23 is arranged on the side wall of first grade screening bin 15, which can blow dust and spray when the machine is vibrating and screening, to reduce dust pollution on construction site.

[0024] As shown in Figure 2As shown, the suspension type electromagnetic iron remover 2 is connected with the eccentric vibrating screen powder machine 1 through the frame rod 41, and the side plate 40 and the frame rod 41 are welded to form a fixed frame 25. The electromagnetic source 28 is fixed on the side plate 40 by high-strength bolts 27. The large roller 26 is rotatably installed on the frame rod 41, and the small roller 30 is rotatably installed on the support frame 32 arranged on the electromagnetic source 28. The outer sides of the small roller 30 and the large roller 26 are wrapped with a transmission track 29, which rotates when the transmission track 29 is operated. The upper part is provided with a stirring bar 42 to drive the iron transmission. When the machine is running, the electromagnetic source switch 39 is turned on to generate a magnetic field. The machine is provided with a magnetic separation plate 31 on both sides to make the adsorbed iron fall off and discharge when it rotates to the magnetic separation plate 31 along with the transmission track 29.

[0025] As shown in the drawings, Figure 3 As shown, the permanent magnet roller iron remover 3 is provided with a rotor 38 in the middle, and the rotor 38 is rotatably connected with the eccentric vibrating screen powder machine 1. The rotating roller 33 is connected to the outer periphery of the rotor 38 through a connecting rod 37. The rotating roller 33 is provided with screen ribs 34 at equal distances on the outer side, and a permanent magnet source 36 is installed inside the rotating roller 33. A demagnetization plate 35 is attached to one side of the permanent magnet source 36, and the permanent magnet source 36 and the demagnetization plate 35 are fixedly arranged, so that the rotating roller 33 rotates relative to the permanent magnet source 36, so that the iron filings in the discharge at the eccentric vibrating screen powder machine 1 are adsorbed to the outer side of the rotating roller 33, and fall off and discharge when they rotate to the demagnetization plate 35 along with the rotating roller 33.

[0026] As shown in the drawings, Figure 4 The operation technical process of the building waste recycled aggregate intelligent pipe control device is as follows:

[0027] Step one, particle feeding: the broken waste is put into the eccentric vibrating screen powder machine.

[0028] Step two, weight adjustment and vibration amplitude: the weight of the waste particles put in is weighed by the weighing plate in the eccentric vibrating screen powder machine, and the vibration frequency and amplitude of the eccentric vibrating screen powder machine are intelligently adjusted. Start the eccentric vibrating screen powder machine to screen the particles. The recycled aggregate at each level is produced from the corresponding discharge port.

[0029] Step three, iron remover: open the suspension type electromagnetic iron remover to extract metal from the waste particles in the first stage screening bin. Through the video intelligent recognition of the block and the weighing result of the particles, the metal content in the waste is preliminarily judged, and the magnetic size of the electromagnetic source in the suspension type electromagnetic iron remover is adjusted. Open the permanent magnet roller iron remover to extract metal from the waste particles in the second stage screening bin. The extracted metal impurities are classified and recycled as needed.

[0030] Step four, recycled aggregate classification collection: the recycled aggregate is classified into oversized particles, 10mm-15mm grade aggregate, 5mm-10mm grade aggregate and fine waste after iron removal and screening. The oversized particles are put into the crusher for re-crushing, the fine waste is discarded or treated separately, and the finished 10mm-15mm recycled aggregate and 5mm-10mm recycled aggregate are packaged and stored in a flat, solid and dry place.

[0031] The crushed particles are put into the eccentric vibrating screen powder machine 1 and start to be screened. The particles with a particle size less than 10mm in the first screening bin 15 pass through the 10mm sieve plate 43 and fall into the second screening bin 13. The particles with a particle size greater than 10mm are concentrated outward under the action of centrifugal force. The particles with a particle size less than 15mm pass through the first discharge port 14. The particles with a particle size greater than 15mm are left in the first screening bin 15. The particles entering the second screening bin 13 continue to be screened. The particles with a particle size less than 5mm fall from the 5mm sieve plate 44 and are discharged through the discharge port 11. The particles with a particle size greater than 5mm diffuse to the edge of the machine under the action of centrifugal force and are discharged through the second discharge port 20. The weight of the waste can be determined by the weighing plate 22 during screening, and the position of the eccentric block 9 and the power output of the screen powder machine motor 8 can be adjusted to control the frequency and amplitude of the vibration. The rotation of the sieve plate 19 can improve the efficiency of waste screening.

[0032] The power is turned on to generate an electromagnetic field by the electromagnetic source 28. The metal in the waste is attracted to the transmission track 29 by the magnetic force. The transmission track 29 rotates and moves the metal to the edge of the machine under the action of the stirring bar 42. The magnetic plate 31 can isolate the magnetic force at the edge of the machine. The metal falls under the action of gravity and falls out of the first iron discharge port 24.

[0033] The content of iron in the waste can be preliminarily determined by intelligent video recognition and the weighing plate 22 during operation, and the current can be adjusted to control the size of the magnetic field, thereby reducing energy consumption.

[0034] The rotor 38 drives the rotating drum 33 to rotate. The permanent magnet source 36 made of high-performance neodymium iron boron emits strong magnetic force to attract the metal to the rotating drum 33. The screening rib 34 rotates with the metal. When passing through the demagnetizing plate 35, the magnetic force is isolated, and the metal falls under the action of gravity and is discharged from the second iron discharge port 21.

[0035] The present application adopts a multi-stage precise screening technology for waste particles, which finely screens the waste through different levels of sieve plates and screening bins. The quality of the recycled material can be improved, and the resource utilization rate can be improved.

[0036] The application adopts high-efficiency dynamic self-unloading magnetic separation iron removal technology, uses double iron removal of a suspended electromagnetic iron remover and a permanent magnetic drum iron remover, and does not need a construction operator to manually clean metal slag, so that dynamic high-efficiency iron removal is realized.

[0037] The application adopts whole-process intelligent management and control coordination technology, adjusts vibration frequency and amplitude of vibration screening through weighing of waste and intelligent video identification, can improve production efficiency, avoids energy consumption waste, and improves economic benefits of engineering.

[0038] The application adopts dust-free green construction technology, reduces dust in a construction site through a blowing machine and a water mist sprayer, can protect an environment of an operation space, and guarantees physical health of an operator.

[0039] The utility model is not limited to the above-mentioned best implementation, and anyone can derive other various forms of products under the enlightenment of the utility model, but no matter any change in shape or structure, any technical scheme with the same or similar to the application falls within the protection scope of the utility model.

Claims

1. A construction waste recycled aggregate intelligent pipe control preparation device, characterized in that: The device comprises an eccentric vibrating screen powder machine (1), a suspension type electromagnetic iron remover (2) and a permanent magnet roller iron remover (3), the suspension type electromagnetic iron remover (2) is erected on the eccentric vibrating screen powder machine (1) through a fixed frame (25), the permanent magnet roller iron remover (3) is installed above a second stage discharge port (20) of the eccentric vibrating screen powder machine (1), a bearing pedestal (4) is fixed on the ground, a screening machine motor (8) is arranged on one side of the bearing pedestal (4) for driving a driving rod (6) to rotate, the driving rod (6) drives a central shaft (18) to reciprocate through a gear (5), and the eccentric vibrating screen powder machine (1) is installed on the central shaft (18) and connected with the bearing pedestal (4) through a stabilizing support rod (17). ​ 2. The construction waste recycled aggregate intelligent pipe control device according to claim 1, characterized in that: The eccentric vibrating screen powder machine (1) is provided with an eccentric block (9) at the bottom, the eccentric block (9) is movably arranged in an adjusting groove (10), and a rotatable screen plate (19) is installed on the central shaft (18); the eccentric vibrating screen powder machine (1) is divided into a first stage screening bin (15) and a second stage screening bin (13), the first stage screening bin (15) is paved with a 10mm screen plate (44) at the bottom, the second stage screening bin (13) is paved with a 5mm screen plate (43) at the bottom, and a weighing plate (22) is installed below the screen plates.

3. The construction waste recycled aggregate intelligent pipe control device according to claim 2, characterized in that: The eccentric vibrating screen powder machine (1) is provided with a first stage discharge port (14) and a second stage discharge port (20) on the side, the material screened out of the first stage screening bin (15) is discharged from the first stage discharge port (14), and the material in the second stage screening bin (13) is discharged from the second stage discharge port (20); a blowing machine (16) is installed on the top of the central shaft (18), and a water mist nozzle (23) is arranged on the side wall of the first stage screening bin (15).

4. The construction waste recycled aggregate intelligent pipe control device according to claim 1, characterized in that: The suspension type electromagnetic iron remover (2) is connected with the eccentric vibrating screen powder machine (1) through a support rod (41), a side plate (40) and the support rod (41) form the fixed frame (25), an electromagnetic source (28) is fixed on the side plate (40), a large roller (26) is rotatably installed on the support rod (41), a supporting frame (32) is arranged on the electromagnetic source (28), and a small roller (30) is rotatably installed on the supporting frame (32); the small roller (30) and the large roller (26) are wrapped with a transmission track (29) on the outside, so that the transmission track (29) is rotatably arranged, a material pushing strip (42) is arranged on the upper portion of the transmission track (29), and a magnetic shielding plate (31) is arranged on the two sides of the electromagnetic source (28), so that the attracted iron falls and is discharged when the attracted iron rotates to the magnetic shielding plate (31) along with the transmission track (29).

5. The construction waste recycled aggregate intelligent pipe control device according to claim 1, characterized in that: The permanent magnet roller iron remover (3) is provided with a rotor (38) in the middle, the rotor (38) is rotatably connected with the eccentric vibrating screen powder machine (1), a rotating roller (33) is connected to the outer periphery of the rotor (38) through a connecting rod (37), the rotating roller (33) is provided with screening ribs (34) at equal distances on the outside, the rotating roller (33) is internally provided with a permanent magnet source (36), and the permanent magnet source (36) is provided with a demagnetization plate (35) on one side.